CN103381553B - The flexible automatic welding polishing production line of a kind of metal mesh belt - Google Patents
The flexible automatic welding polishing production line of a kind of metal mesh belt Download PDFInfo
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- CN103381553B CN103381553B CN201310270473.9A CN201310270473A CN103381553B CN 103381553 B CN103381553 B CN 103381553B CN 201310270473 A CN201310270473 A CN 201310270473A CN 103381553 B CN103381553 B CN 103381553B
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Abstract
The invention discloses the flexible automatic welding polishing production line of a kind of metal mesh belt, is the full-automatic mechanical device for the straight mental and physical efforts bone of metal mesh belt and the welding of shape of a hoof chain sheet contact point and polishing.It comprises for the charging sprocket wheel and blanking sprocket wheel with the synchro-meshing transmission of metal mesh belt both sides, is arranged on the located crush module between charging sprocket wheel and blanking sprocket wheel, two polishing module and two welding robots being oppositely arranged on metal mesh belt direction of transfer both sides; Achieve the automation of metal mesh belt charging, location, extruding, welding, polishing and draw operation.The present invention, from Electromechanical Design thought, adopts flexibility design, can meet automatic welding and the polishing of plurality of specifications metal mesh belt, reduce labor cost, improve production efficiency, can ensure higher crudy simultaneously.
Description
Technical field
The present invention relates to a kind of welding polishing production line, particularly relate to the flexible automatic welding polishing production line of a kind of metal mesh belt.
Background technology
Metal mesh belt is the netted conveyer belt of a kind of metal material, have that wire side is smooth, strong hardness is high, corrosion resistance is strong, tensile strength is large, good permeability, the feature such as not yielding, durable in use, be widely used in the machining production line of the industries such as food, medicine, electronics, chemical industry, glass.China is the manufacture consumption big country of metal mesh belt, but its production model be still labor-intensive at present, with low content of technology, added value is low.Along with factors such as labor cost rising, appreciations of the RMB, the advantage that China manufactures low cost will be lost gradually.Therefore promote metal mesh belt manufacturing processing technic, the automated production realizing metal mesh belt is extremely urgent.
As shown in Figure 4, metal mesh belt 200 is made up of shape of a hoof chain sheet 201, straight mental and physical efforts bone 202 and wire netting 203 3 part.Wire netting 203 is wrapped on two adjacent straight mental and physical efforts bones 202 with herringbone; Straight mental and physical efforts bone 202 two ends are respectively welded with a shape of a hoof chain sheet 201, and solder joint 204 as shown in Figure 4; The other end of shape of a hoof chain sheet 201 is enclosed within adjacent straight mental and physical efforts bone 202.During work, shape of a hoof chain sheet 201 hollow space is meshed with sprocket wheel, drives metal mesh belt to move by sprocket wheel.Due to the difference of application scenario, wire netting with multiple specification, the width of all size from 600mm to 1200mm not etc.
In process, operating personnel want manually to be nested on straight mental and physical efforts bone 202 one by one by shape of a hoof chain sheet 201 and wire netting 203, simultaneously in order to vacate enough welding spaces, frock clamp also to be utilized wire netting 203 transverse shear stress, and shape of a hoof chain sheet 201 is located.In welding process, operating personnel one hand-held welding gun, shape of a hoof chain sheet 201 is welded on straight mental and physical efforts bone 202 by hand-held a welding wire one by one.After having welded, operating personnel will adopt hand-held angle grinding machine to the weld seam polishing at straight centre of force bone 202 two ends, eliminate welding slag and oxidized portion.
Visible, the welding polishing process of metal current guipure also exists following limitation: 1) automaticity is low, and welding quality is unstable.Shape of a hoof chain sheet and straight mental and physical efforts bone are matched in clearance, and the size of each shape of a hoof chain sheet exists certain deviation simultaneously.Therefore adopt human weld, human factor impact is comparatively large, and welding quality is difficult to ensure, this will directly affect the transmission stability of metal mesh belt.2) poor working environment, labour intensity is large.Operating personnel will constantly weld and polishing hundreds and thousands of weld seams every day, and labour intensity is very large.Meanwhile, the dust serious harm welding operation personnel's that the waste gas produced in welding process, dirt are considered to be worth doing and produced in polishing process is healthy.3) labour intensive, recruitment and difficult management.At present, the process of metal mesh belt is labour-intensive, and the welding of metal mesh belt and polishing at least need operating personnel to come all separately, and work simply repeats, and action is single, impersonality.Simultaneously along with Chinese labour force cost increase, appreciation of the RMB and the factor such as environment, resource bottleneck worsen, inevitably there will be recruitment and difficult management, manufacturing cost rising, be difficult to complete the series of problems such as order taking responsibility on time.
Summary of the invention
In order to solve Problems existing in background technology, the invention provides the flexible automatic welding polishing production line of a kind of metal mesh belt, plurality of specifications metal mesh belt automatic welding and polishing can be realized.The technical solution used in the present invention is as follows:
The flexible automatic welding polishing production line of a kind of metal mesh belt, it is characterized in that, comprise for the charging sprocket wheel and blanking sprocket wheel with the synchro-meshing transmission of metal mesh belt both sides, be arranged on the located crush module between charging sprocket wheel and blanking sprocket wheel, two polishing module and two welding robots being oppositely arranged on metal mesh belt direction of transfer both sides;
Wherein:
Described located crush module comprises:
Two gib blocks extended along metal mesh belt direction of transfer, gib block described in every root is corresponding with a charging sprocket wheel respectively and hold metal mesh belt and pass through wherein,
Upper plate (405) in two pieces of shape of a hoof chain sheets inserting metal mesh belt both sides respectively that can move upward, described upper plate is arranged on the below of gib block, described gib block is provided with the opening that can hold plate and pass,
Two pieces are driven the lower plugboard moved downward in the wire netting inserting metal mesh belt both sides respectively by the first drive unit, described two pieces of lower plugboards are also driven moved on metal mesh belt width by the second drive unit, the 3rd drive unit respectively;
Described polishing module comprises:
To polishing machine slide plate that is close or that move away from the metal mesh belt direction of transmitting,
Driven the polishing machine base plate doing eccentric motion with described polishing machine slide plate by four-drive device, described polishing machine base plate arranges polishing machine;
Described two welding robots are separately positioned on metal mesh belt direction of transfer, described located crush module both sides.
Described charging sprocket wheel is arranged in feed module, and described feed module also comprises material-feeding rolling wheels, is arranged on one of the feeding chain wheel side depression bar bucket that can move up and down.
Described polishing module comprises two eccentric wheels, two eccentric wheels match with the perforate of polishing machine bottom panel side, two eccentric eccentric shafts in the same horizontal line, one of them eccentric eccentric shaft is coaxially connected with the motor shaft of four-drive device, and another eccentric eccentric shaft is arranged on polishing machine slide plate side; Four-drive device is fixedly mounted on polishing machine slide plate side.
Also arrange two pieces of side guides in described polishing module, two pieces of side guides are fixed on the one end away from described four-drive device on polishing machine slide plate, and lay respectively at the both sides of described polishing machine.
Described feed module also comprises the adjustable side wall of two pieces of fixed sidewalls, one piece of position-adjustable between two pieces of fixed sidewalls;
One roller shaft and a sprocket shaft are arranged on two fixed sidewalls through adjustable side wall; Two described material-feeding rolling wheels are arranged on the roller shaft between described adjustable side wall and described fixed sidewall; Two described charging sprocket wheels are arranged on the sprocket shaft between described adjustable side wall and described fixed sidewall.
The horizontal specification of charging sprocket wheel, blanking sprocket wheel, located crush module and polishing module regulates according to the width of metal mesh belt.
All have groove inside two gib blocks, metal mesh belt both sides are embedded in groove and move forward; Gib block arranges described opening in the corresponding position, position with upper plate gear shaping, and upper plate is meshed through opening and shape of a hoof chain sheet.
The invention has the beneficial effects as follows:
1, metal mesh belt welding polishing automaticity is drastically increased, simple to operate.The present invention, in actual mechanical process, does not need manual intervention substantially, and the transmission of metal mesh belt, location, pressure network, welding and polishing are all automatically completed by sprocket wheel, located crush module, welding robot and polishing module.
2, effectively reduce amount of labour, improve product processing quality stability, alleviate recruitment and difficult management.The present invention adopts welding robot to metal mesh belt automatic welding, and simultaneously specialized designs polishing module is to metal mesh belt automatic polishing.Only need be equipped with the operation that a full-time staff just can realize more than 3 devices, the crudy stability of product is high, is not substantially affected by human factors.
3, the automatic welding polishing of plurality of specifications metal mesh belt can be met, improve the utilization rate of package unit.The present invention can regulate according to the different in width of metal mesh belt, to adapt to the automatic welding polishing of different size metal mesh belt.
4, from Electromechanical Design thought, according to the processing characteristic of metal mesh belt, the automatic welding polishing for metal mesh belt provides a set of practicable solution.
Accompanying drawing explanation
Fig. 1 is that the axles such as the flexible automatic welding polishing production line of a kind of metal mesh belt measure intention;
Fig. 2 is a kind of metal mesh belt flexible automatic welding polishing production line located crush module diagram;
Fig. 3 is a kind of metal mesh belt flexible automatic welding polishing production line polishing module diagram;
Fig. 4 is metal mesh belt schematic diagram.
In figure, 101, feed hopper, 102, material-feeding rolling wheels, 103, depression bar bucket, 104, fixed sidewall, 105, adjustable side wall, 106, charging sprocket wheel, 200, metal mesh belt, 201, shape of a hoof chain sheet, 202, straight mental and physical efforts bone, 203, wire netting, 204, solder joint, 300, welding robot, 400, located crush module, 401, press down cylinder block, 402, lower air cylinder, 403, extruding cylinder block, 404, lower plugboard, 405, upper plate, 406, rising cylinder, 407, gib block, 408, gripper shoe, 409, lower platen, 410, extruding cylinder, 500, polishing module, 501, eccentric wheel, 502, polishing machine slide plate, 503, polishing machine base plate, 504, polishing machine, 505, side guide, 506, polishing support, 507, feeding cylinder, 508, motor, 601, crossbeam, 602, frame, 603, support bar, 701, blanking sprocket wheel, 702, discharge bucket.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
Shown in accompanying drawing 1,2,3,4, the present invention includes feed module, located crush module 400, polishing module 500, rack module, material discharging module and two welding robots 300.Wherein, feed module is positioned at one end of frame 602, comprises a feed hopper 101, two material-feeding rolling wheels 102, depression bar bucket 103, two pieces of fixed sidewalls 104, one piece of adjustable side wall 105 and two charging sprocket wheels 106; Depression bar bucket 103 is arranged in frame 602, is driven move up and down by cylinder; Two pieces of fixed sidewalls 104 are installed in parallel in support 602 both sides of the edge place, and adjustable side wall 105 is positioned in the middle of two pieces of fixed sidewalls 104, can regulate, to adapt to the metal mesh belt 200 of different in width between two pieces of fixed sidewalls 104; Roller shaft and sprocket shaft, through adjustable side wall 105, are arranged on two fixed sidewalls 104; Two material-feeding rolling wheels 102 are rollably arranged on adjustable side wall 105 and the roller shaft between the fixed sidewall 104 of depression bar bucket 103; Two charging sprocket wheels 106 are arranged on adjustable side wall 105 and the sprocket shaft between the fixed sidewall 104 of depression bar bucket 103, and its position on sprocket shaft can regulate, vertically to adapt to the transmission of the metal mesh belt 200 to different in width.
Located crush module 400 is close to feed module, is arranged on welding post, and metal mesh belt 200 is sent in located crush module 400 by feed module.On the direction of transfer of metal mesh belt 200, the both sides of located crush module 400 arrange a welding robot 300 respectively.Located crush module 400 comprises one and presses down the lower air cylinder of cylinder block 401,402, extruding cylinder block 403, two pieces of lower plugboards 404, two pieces of upper plate 405, two rising cylinders 406, two gib blocks 407, one piece of gripper shoe 408, one piece of lower platens 409 and two extruding cylinders 410.With metal mesh belt 200 direction of transfer for symmetry axis, located crush module 400 entirety symmetrically structure.Pressing down cylinder block 401 is fixed on crossbeam 601; Lower air cylinder 402 is vertically arranged on and presses down on cylinder block 401; Extruding cylinder block 403 is arranged in the push pedal of lower air cylinder 402; Two symmetrical being arranged on of extruding cylinder 410 extrude cylinder block 403 lower surface, and the installation site of extruding cylinder 410 on extruding cylinder block 403 can regulate; Lower platen 409 is fixed on by one piece of floor and presses down on cylinder block 401, between two extruding cylinders 410; Two pieces of lower plugboards 404 are arranged in the push pedal of extruding cylinder 409, and are moved up and down by the driving of extruding cylinder 409, can insert in the wire netting of metal mesh belt 200 when it moves downward; Two gib blocks 407 and one piece of gripper shoe 408 are installed in parallel on support 602, and gripper shoe 408 is between two gib blocks 407, carry metal mesh belt 200 for holder.Two rising cylinders 406 are arranged on the two pieces of gib blocks 407 in left and right respectively; Two blocks of upper plates 405 are arranged in the push pedal of two rising cylinders 406 respectively, and are positioned at the below of gib block 407, driven move up and down by rising cylinder 406.Gib block 407 is having opening with upper plate 405 corresponding position, and upper plate 405 can pass perpendicularly through opening and shape of a hoof chain sheet 201 is meshed.
Polishing module 500 is between material discharging module and located crush module 400; Two polishing modules 500 with metal mesh belt 200 direction of transfer for symmetry axis symmetry is arranged in frame 602; For a polishing module 500, polishing module 500 comprises two eccentric wheels, 501, one piece of polishing machine slide plate, 502, one piece of polishing machine base plate, 503, polishing machine, 504, two pieces of side guides, 505, polishing support, 506, feeding cylinder 507 and a motor 508.Polishing support 506 is arranged in frame 602; Feeding cylinder 507 is fixed on below polishing support 506; Polishing machine slide plate 502 is fixed in the push pedal of feeding cylinder 507, is driven move to close or away from transmission metal mesh belt 200 direction by feeding cylinder 507.Two eccentric wheels 501 match with polishing machine base plate 503 lateral opening hole, the eccentric shaft of two eccentric wheels 501 in the same horizontal line, the eccentric shaft of an eccentric wheel 501 is coaxially connected with the motor shaft of motor 508, and another eccentric eccentric shaft is arranged on polishing machine slide plate 502 side by bearing; Motor 508 is fixedly mounted on polishing machine slide plate 502; Polishing machine 504 is arranged on polishing machine base plate 503; Two pieces of side guides 505 are fixed on polishing machine slide plate 502 away from motor 508 one end.Polishing is carried out by the polishing machine moved 504 pairs of metal mesh belts 200.
Material discharging module is positioned at one end of frame 602, comprise two blanking sprocket wheels 701 and a discharge bucket 702, the shape of a hoof chain sheet 201 welded with metal mesh belt 200 both sides respectively by two blanking sprocket wheels 701 is meshed, and drives metal mesh belt 200 to continue to be sent to discharge bucket 702.
Rack module is used for support arrangement feed module, located crush module 400, polishing module 500 and material discharging module, and the present embodiment comprises two crossbeams, 601, frame 602 and two support bars 603; Two parallel two ends being installed on frame 602 of support bar 603; Two crossbeams 601 are installed in parallel on two support bars 603, vertical with support bar 603.Rack module also can be designed as other supporting forms in other embodiments.
The horizontal specification of feed module, located crush module 400, polishing module 500 and material discharging module all can regulate along sprocket shaft direction according to the width of metal mesh belt 200.
All have groove inside two gib blocks 407, metal mesh belt 200 two ends are embedded in groove and move forward.
Implementation process of the present invention:
After terminating front one manufacturing procedure, metal mesh belt 200 is sent in feed hopper 101.At this moment, depression bar bucket 103 moves up and down under the drive of cylinder, gets rid of the depression bar that a procedure is left over.Metal mesh belt 200 is admitted to gib block 407 via after material-feeding rolling wheels 102 and material loading sprocket wheel 106.Metal mesh belt 200 two ends shape of a hoof chain sheet 201 moves in gib block 407 groove.
After moving a certain distance, metal mesh belt 200 arrives welding position.The push pedal of lower air cylinder 402 promotes coupled device and declines, and metal mesh belt 200 upper surface pushed down by lower platen 409, and the gear shaping of two pieces of lower plugboards 404 is inserted in metal mesh belt 200.Rising cylinder 406 promotes upper gear shaping 405 and embeds vacancy in shape of a hoof chain sheet 201 through gib block 407 breach, thus fixes metal mesh belt 200.Two extruding cylinders 410 drive one piece of lower plugboard 404 all to be extruded to centre by wire netting 203 respectively, vacate welding space to the shape of a hoof chain sheet 201 of both sides.At this moment, two welding robots 300 be positioned at outside gib block 407 both sides start, and complete the welding of solder joint between shape of a hoof chain sheet 201 and straight mental and physical efforts bone 202.After welding terminates, extruding cylinder 410 drives lower plugboard 404 to flank movement, unclamps wire netting 203, and rising cylinder 406 drives upper gear shaping to shift out metal mesh belt 405 times, and lower air cylinder 402 push pedal is risen, release metal mesh belt 200.
After metal mesh belt 200 continues to move forward to polishing station, feeding cylinder 507 drives polishing machine slide plate 502 to solder joint feeding, motor 508 is with movable eccentric wheel 501 to rotate simultaneously, polishing machine base plate 503 and polishing machine 504 is circled, butt welding point polishing around eccentric wheel 501 axle center.After polishing terminates, motor 508 stop motion, feeding cylinder 507 drives polishing machine slide plate 502 to return initial position.
The power that metal mesh belt 200 advances is provided by blanking sprocket wheel 701, and the metal mesh belt 200 after polishing drives through blanking sprocket wheel 701 and arrives discharge bucket 702.
Design principle of the present invention:
First, the present invention, according to the geometrical property of metal mesh belt 200, completes the reliability design of the flexible automatic welding polishing of metal mesh belt.Metal mesh belt 200 is made up of shape of a hoof chain sheet 201, straight mental and physical efforts bone 202 and wire netting 203 3 part.Wherein, shape of a hoof chain sheet 201 is welded on the two ends of straight mental and physical efforts bone 202, has certain flexible wire netting 203 between shape of a hoof chain sheet 201.The present invention selects shape of a hoof chain sheet 201 hollow space to be positioning datum, devises special located crush module and positions shape of a hoof chain sheet 201, extrude wire netting 203, guarantees that welding robot 300 welding process is reliable and stable.Meanwhile, custom-designed polishing module 500 adopts cylinder and cam mechanism, optimizes polishing locus, imitates the action of workman hand-held angle grinding machine polishing workpiece, guarantees that polishing effect is reliable.
Secondly, the present invention adopts automatic technology, achieves the electromechanical integration of whole device.The present invention, in actual mechanical process, does not need manual intervention substantially, and the location of metal mesh belt 200, pressure network, welding and polishing are all automatically completed by located crush module 400, welding robot 300 and polishing module 500.Operating personnel just can realize the operation of more than 3 devices, drastically increase the automaticity that metal mesh belt 200 welds polishing, effectively reduce labour's number, improve product processing quality stability, alleviate recruitment and difficult management.
3rd, present invention employs modular design method, for the charging of metal mesh belt 200, located crush, welding, polishing and blanking, devise feed module, located crush module 400, welding robot 300, polishing module 500 and cutting module respectively, reduce design complexities, make design, debugging and safeguard to simplify.
Finally, present invention employs flexibility method for designing, lateral attitude adjustment can be carried out according to metal mesh belt 200 different in width, to adapt to the automatic welding polishing of different size metal mesh belt 200, lower plugboard 404 simultaneously in located crush module and upper plate 405 can be changed according to the different pitches of metal mesh belt 200, improve the utilization rate of package unit.
Claims (7)
1. the flexible automatic welding polishing production line of metal mesh belt, it is characterized in that, comprise for the charging sprocket wheel and blanking sprocket wheel with the synchro-meshing transmission of metal mesh belt both sides, be arranged on the located crush module between charging sprocket wheel and blanking sprocket wheel, two polishing module and two welding robots being oppositely arranged on metal mesh belt direction of transfer both sides;
Wherein:
Described located crush module comprises:
Two gib blocks extended along metal mesh belt direction of transfer, gib block described in every root is corresponding with a charging sprocket wheel respectively and hold metal mesh belt and pass through wherein,
Upper plate in two pieces of shape of a hoof chain sheets inserting metal mesh belt both sides respectively that can move upward, described upper plate is arranged on the below of gib block, described gib block is provided with the opening that can hold plate and pass,
Two pieces are driven the lower plugboard moved downward in the wire netting inserting metal mesh belt both sides respectively by the first drive unit, described two pieces of lower plugboards are also driven moved on metal mesh belt width by the second drive unit, the 3rd drive unit respectively;
Described polishing module comprises:
To polishing machine slide plate that is close or that move away from the metal mesh belt direction of transmitting,
Driven the polishing machine base plate doing eccentric motion with described polishing machine slide plate by four-drive device, described polishing machine base plate arranges polishing machine;
Described two welding robots are separately positioned on metal mesh belt direction of transfer, described located crush module both sides.
2. the flexible automatic welding polishing production line of a kind of metal mesh belt according to claim 1, it is characterized in that, described charging sprocket wheel is arranged in feed module, and described feed module also comprises material-feeding rolling wheels, is arranged on one of the feeding chain wheel side depression bar bucket that can move up and down.
3. the flexible automatic welding polishing production line of a kind of metal mesh belt according to claim 1, it is characterized in that, described polishing module comprises two eccentric wheels, two eccentric wheels match with the perforate of polishing machine bottom panel side, two eccentric eccentric shafts in the same horizontal line, one of them eccentric eccentric shaft is coaxially connected with the motor shaft of four-drive device, and another eccentric eccentric shaft is arranged on polishing machine slide plate side; Four-drive device is fixedly mounted on polishing machine slide plate side.
4. the flexible automatic welding polishing production line of a kind of metal mesh belt according to claim 1, it is characterized in that, two pieces of side guides are also set in described polishing module, two pieces of side guides are fixed on the one end away from described four-drive device on polishing machine slide plate, and lay respectively at the both sides of described polishing machine.
5. the flexible automatic welding polishing production line of a kind of metal mesh belt according to claim 2, it is characterized in that, described feed module also comprises the adjustable side wall of two pieces of fixed sidewalls, one piece of position-adjustable between two pieces of fixed sidewalls;
One roller shaft and a sprocket shaft are arranged on two fixed sidewalls through adjustable side wall; Two described material-feeding rolling wheels are arranged on the roller shaft between described adjustable side wall and described fixed sidewall; Two described charging sprocket wheels are arranged on the sprocket shaft between described adjustable side wall and described fixed sidewall.
6. the flexible automatic welding polishing production line of a kind of metal mesh belt according to claim 1, it is characterized in that, the horizontal specification of charging sprocket wheel, blanking sprocket wheel, located crush module and polishing module regulates according to the width of metal mesh belt.
7. the flexible automatic welding polishing production line of a kind of metal mesh belt according to claim 1, it is characterized in that, all have groove inside two gib blocks, metal mesh belt both sides are embedded in groove and move forward; Gib block arranges described opening in the corresponding position, position with upper plate gear shaping, and upper plate is meshed through opening and shape of a hoof chain sheet.
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| CN106002260A (en) * | 2016-07-04 | 2016-10-12 | 苏州市国之福自动化设备有限公司 | Welding equipment capable of polishing welding lines |
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| CN109175835B (en) * | 2018-09-29 | 2020-10-27 | 广州沃图自动化科技有限公司 | Industrial robot welding production line |
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