CN217102063U - Tray automatic feeding system - Google Patents
Tray automatic feeding system Download PDFInfo
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- CN217102063U CN217102063U CN202123167088.0U CN202123167088U CN217102063U CN 217102063 U CN217102063 U CN 217102063U CN 202123167088 U CN202123167088 U CN 202123167088U CN 217102063 U CN217102063 U CN 217102063U
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Abstract
The utility model relates to an automatic tray feeding system, which comprises a feeding raceway system, a stacker assembly system and a goods shelf which are arranged in sequence along the material feeding sequence; the feeding raceway system consists of a goods shelf bracket, a raceway motor, a product tray and a roller chain system, wherein the raceway motor, the product tray and the roller chain system are arranged on the goods shelf bracket; the stacker final assembly system is composed of a stacker final assembly frame, a vertical transmission mechanism and a fork transverse movement final assembly, wherein the vertical transmission mechanism and the fork transverse movement final assembly are arranged in the stacker final assembly frame, and a product tray is conveyed to a goods shelf through a feeding raceway system. The utility model reduces the labor burden, does not need staff to take materials, is convenient to operate and effectively improves the efficiency; meanwhile, the utility model has a large capacity of goods space, which can satisfy the mass production; and the product tray bar code is input into the tracing system and corresponds to the product tracing code, so that the follow-up tracing is facilitated.
Description
Technical Field
The utility model relates to a tray automatic feeding system belongs to automobile assembling and manufacturing technical field.
Background
According to the knowledge of the applicant, in a transmission production workshop, the product materials are put into the production line and are automatically taken and placed by the goods shelf placed beside the station by the staff, the staff cannot immediately confirm the quantity and the type of the materials on the goods shelf, the labor load is large in the whole material routing process, and the efficiency is low. The original material is put in and is not linked into the traceability system, the batch of materials cannot be tracked, and the batch of materials cannot correspond to the produced products one by one, so that the traceability system is not convenient for later period.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that, overcome prior art's shortcoming, provide a system rationally distributed, convenient to use, can realize the full automatic feeding of product tray.
In order to achieve the above purpose, the utility model discloses specific technical scheme as follows: an automatic tray feeding system comprises a feeding raceway system, a stacker assembly system and a goods shelf which are sequentially arranged along a material feeding sequence; the feeding raceway system consists of a shelf bracket, a raceway motor (2) arranged on the shelf bracket (1), a product tray (3) and a roller chain system (4), wherein the raceway motor drives the product tray to circularly rotate along the roller chain system; the stacker final assembly system is composed of a stacker final assembly frame, a vertical transmission mechanism and a fork transverse movement final assembly, wherein the vertical transmission mechanism and the fork transverse movement final assembly are arranged in the stacker final assembly frame, and a product tray is conveyed to a goods shelf through a feeding raceway system.
Furthermore, the goods shelf support is a rectangular frame, the upper part of the tail end of the goods shelf support is fixedly connected with the raceway motor through a fastener, the output end of the raceway motor is connected with a chain in the roller chain system to drive the chain to rotate circularly, and at least one product tray moves longitudinally along the goods shelf support through the roller chain system.
Furthermore, the product tray consists of a tray body and a base below the tray body, and the base is arranged on the roller chain system and runs along with the rollers; four workpiece placing parts are uniformly distributed in the tray body, and two concave handles are symmetrically arranged on two side faces of each workpiece placing part.
Furthermore, the vertical transmission mechanism comprises a vertical transmission motor unit (9), a vertical unit transmission belt (6), a vertical unit driven wheel (5) and a vertical sliding rail (7), wherein the vertical transmission motor unit is installed at the top end of the stacker assembly frame through a bolt in a unilateral mode, the vertical unit driven wheel is installed at the bottom end of the stacker assembly frame through a bolt, one end of the vertical unit transmission belt is sleeved on the output end of the vertical transmission motor unit, the other end of the vertical unit transmission belt is sleeved on the vertical unit driven wheel, and the vertical transmission belt is driven to transmit through the vertical transmission motor unit; the vertical slide rail is arranged in the vertical direction in the stacker assembly frame through bolts.
Further, the fork transverse moving assembly (10) is fixed to the top of the vertical unit transmission belt through a fastener and is driven by the vertical unit transmission belt to move along the vertical sliding rail.
Furthermore, the pallet fork transverse moving assembly consists of a transverse slide rail (8), a vertical slide block (14), a slide block support plate (15), a transverse slide block (16), a pallet fork unit support (17), a transverse cylinder (18), a cam follower (19), a longitudinal moving support plate (20), a clamping jaw cylinder (21), a clamping jaw (22), a tank chain (23), a tray assembly (24), a longitudinal transmission motor unit (25), a correlation sensor (26), a bottom support plate (27) and a belt fixing block (28);
the transverse sliding rail (8) is arranged along the horizontal direction of the stacker assembly frame and is fixed below sliding block supporting plates (15) symmetrically arranged on two sides of the pallet fork transverse movement assembly through bolts, and two ends of each sliding block supporting plate are respectively provided with a vertical sliding block (14) and a belt fixing block (28); the fork unit bracket (17) is arranged on the transverse sliding block (16) through a bolt; the bottom supporting plate (27) is arranged below the transverse sliding block (16) through a bolt; the transverse cylinder (18) is fixed on the bottom support plate (27) through a bolt; the extending end of the transverse cylinder (18) is fixed with the fork unit bracket (17) through a nut, so that the transverse cylinder drives the fork unit bracket to be assembled on the transverse slide rail to do transverse reciprocating motion;
the clamp jaw air cylinder (21) is fixed on the pallet fork unit support (17) through a bolt, a clamp jaw (22) is fixed on an execution end of the clamp jaw air cylinder, and the correlation sensor (26) is also fixed on the pallet fork unit support (17) through a bolt. Therefore, when the correlation sensor senses a product tray, the clamping jaw air cylinder drives the clamping jaw to clamp the tray;
the longitudinal transmission motor unit (25) is arranged below the pallet fork unit bracket through a bolt, and the output end of the longitudinal transmission motor unit is a gear; the pallet assembly is characterized in that the longitudinal moving support plate (20) is mounted on the pallet fork unit support (17) through bolts, the cam followers (19) are uniformly mounted on the longitudinal moving support plate (20) through bolts, a sliding groove is formed in the pallet assembly (24) and matched with the cam followers (19) through the sliding groove, a rack is arranged at the bottom of the pallet assembly (24), the rack is matched with a gear at the output end of the longitudinal transmission motor unit, and the pallet assembly can longitudinally reciprocate along the pallet fork unit support through transmission of the longitudinal transmission motor unit.
Furthermore, the shelf frame is internally provided with a partition board along the longitudinal direction, the shelf frame is divided into two symmetrical rows by the partition board, the middle of each row is uniformly provided with goods location section bars at intervals, and the tray is placed by the goods location section bars.
Furthermore, the raceway motor, the vertical transmission motor unit, the transverse cylinder, the clamping jaw cylinder, the vertical transmission motor unit, the longitudinal transmission motor unit and the correlation sensor are all in communication connection with the programmable controller and the upper computer.
The utility model has the advantages that: the utility model provides an automatic tray feeding system, the material loading alleviates the work burden, and the workman only needs once to put the material to the goods position in the goods shelves, and sweep the sign indicating number to the product tray in proper order, takes off the product tray from the goods shelves in proper order through the stacker, and places the tray on the raceway, and the raceway is automatic with the product tray transmission to the station, need not the staff and get the material action, convenient operation and effectively improve efficiency; meanwhile, the utility model has a large capacity of goods space, which can satisfy the mass production; and the product tray bar code is input into the tracing system and corresponds to the product tracing code, so that the follow-up tracing is facilitated.
The utility model discloses rationally distributed and the cost of manufacture is low, is suitable for batch production, can satisfy the market demand that needs develop this work.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a top view of the present invention.
Figure 3 is the utility model discloses a fork sideslip assembly axonometric drawing.
Description of the drawings: 1-shelf support; 2-a raceway motor; 3-a product tray; 4-a roller chain system; 5-vertical unit driven wheels; 6-vertical unit drive belt; 7-vertical sliding rail; 8-a transverse slide rail; 9-vertical drive motor unit; 10-pallet fork transverse moving assembly; 11-stacker final assembly frame; 12-a shelf frame; 13-cargo space section bar; 14-vertical slide block; 15-a slider support plate; 16-a transverse slide; 17-a fork unit support; 18-a transverse cylinder; 19-a cam follower; 20-longitudinally moving the support plate; 21-a jaw cylinder; 22-a clamping jaw; 23-tank chain; 24-pallet assembly; 25-longitudinal transmission motor unit; 26-correlation sensor; 27-a bottom support plate; 28-belt fixed block.
Detailed Description
Examples
The embodiment provides an automatic tray feeding system, which is structurally shown in figures 1-2 and comprises a feeding raceway system, a stacker final assembly system and a shelf; the feeding raceway system is provided with a goods shelf bracket, a raceway motor, a product tray and a rolling chain system; the stacker final assembly system is provided with a vertical unit driven wheel, a vertical unit transmission belt, a vertical sliding rail, a pallet fork transverse moving final assembly and a stacker final assembly frame; the goods shelf is provided with a goods shelf frame and a goods space section bar.
The feeding raceway system is composed of a goods shelf support, a raceway motor, a product tray and a roller chain system, wherein the raceway motor is installed at the tail end of the goods shelf support through bolts, the roller chain system is installed on the goods shelf support, a chain on the roller chain system is installed at the output end of the raceway motor, the roller chain system can rotate circularly, and therefore the product tray can move longitudinally on the raceway.
The vertical sliding rail is installed on an assembly frame of the stacker through bolts, the pallet fork transverse moving assembly is fixed on a transmission belt through bolts and sealant, the pallet fork transverse moving assembly is installed on the vertical sliding rail through the vertical sliding block, and therefore the pallet fork transverse moving assembly can vertically move along with the transmission belt and along the sliding rail.
The transverse sliding rail is fixed on the sliding block supporting plate through a bolt; the fork unit bracket is arranged on the transverse sliding block through a bolt; the bottom supporting plate is arranged below the transverse sliding block through a bolt; the transverse cylinder is fixed on the bottom supporting plate through a bolt; and the extending end of the transverse cylinder is fixed with the fork unit bracket through a nut. Therefore, the transverse cylinder can drive the pallet fork support to be assembled on the transverse sliding rail to transversely reciprocate.
The clamping jaw is fixed on the clamping jaw air cylinder through a nut, the clamping jaw air cylinder is fixed on the fork unit support through a bolt, and the correlation sensor is also fixed on the fork unit support through a bolt. From this, sense the product tray when correlation sensor, the clamping jaw cylinder will drive the clamping jaw and carry the tray.
The clamping jaw is fixed on the clamping jaw air cylinder through a nut, the clamping jaw air cylinder is fixed on the fork unit support through a bolt, and the correlation sensor is also fixed on the fork unit support through a bolt. From this, sense the product tray when correlation sensor, the clamping jaw cylinder will drive the clamping jaw and carry the tray.
The longitudinal transmission motor unit is arranged below the fork unit bracket through a bolt, and the output end of the transmission motor unit is a gear; the pallet assembly is characterized in that the longitudinal moving supporting plate is installed on the pallet fork unit support through a bolt, the cam followers are evenly installed on the longitudinal moving supporting plate through bolts, a sliding groove is designed in the pallet assembly and matched with the cam followers, a rack is designed at the bottom of the pallet assembly and matched with a gear at the output end of the transmission motor unit, and therefore the pallet assembly can reciprocate longitudinally through transmission of the transmission motor unit.
The interior of the shelf frame is fixed through bolts, and 2 rows and 15 rows of goods location sectional materials are uniformly distributed, so that 30 product trays can be placed on one shelf.
The raceway motor, the vertical transmission motor unit, the transverse cylinder, the clamping jaw cylinder, the transmission motor unit and the correlation sensor are communicated with the programmable controller and the upper computer.
After the goods shelf product trays are full, the fork transverse moving assembly in the stacker system moves up and down in sequence, after each goods location is aligned, the fork transverse moving assembly stretches out of the lower portion of the trays, the vertical motor moves the fork transverse moving assembly upwards to drag the trays, then the fork transverse moving assembly retracts, the correlation sensor senses the trays, the clamping jaws tighten the trays, then the fork transverse moving assembly loosens, the fork transverse moving assembly stretches out of the other side, the product trays fall on the sliding rails, the product trays move to the other end along with the sliding rails, and meanwhile, the fork transverse moving assembly retracts to take materials of next goods location products.
The utility model realizes full-automatic feeding, workers only need to fill the goods shelves with the pallets and sweep the pallets of the products, the equipment automatically operates without taking materials by staff; the container has a large capacity of goods space, and can meet the requirement of mass production; the material use results are uploaded to a tracing system, correspond to products one by one and can be used for tracing in the later period.
In addition to the above embodiments, the present invention may have other embodiments. All technical solutions formed by adopting equivalent replacement or equivalent transformation fall within the protection scope required by the utility model.
Claims (8)
1. The utility model provides a tray automatic feeding system which characterized in that: the stacking machine assembly system comprises a feeding raceway system, a stacker assembly system and a goods shelf which are sequentially arranged along the material feeding sequence;
the feeding raceway system consists of a shelf bracket, a raceway motor (2) arranged on the shelf bracket (1), a product tray (3) and a roller chain system (4), wherein the raceway motor drives the product tray to circularly rotate along the roller chain system;
the stacker final assembly system is composed of a stacker final assembly frame, a vertical transmission mechanism and a fork transverse movement final assembly, wherein the vertical transmission mechanism and the fork transverse movement final assembly are arranged in the stacker final assembly frame, and a product tray is conveyed to a goods shelf through a feeding raceway system.
2. The automatic tray feeding system according to claim 1, wherein: the goods shelf support is a rectangular frame, the upper part of the tail end of the goods shelf support is fixedly connected with the raceway motor through a fastener, the output end of the raceway motor is connected with a chain in the roller chain system to drive the chain to rotate circularly, and at least one product tray moves longitudinally along the goods shelf support through the roller chain system.
3. The automatic tray feeding system according to claim 2, wherein: the product tray consists of a tray body and a base below the tray body, and the base is arranged on the roller chain system and runs along with the roller; four workpiece placing parts are uniformly distributed in the tray body, and two concave handles are symmetrically arranged on two side faces of each workpiece placing part.
4. The automatic tray feeding system according to claim 1, wherein: the vertical transmission mechanism comprises a vertical transmission motor unit (9), a vertical unit transmission belt (6), a vertical unit driven wheel (5) and a vertical sliding rail (7), wherein the vertical transmission motor unit is installed at the top end of the stacker assembly frame through a bolt in a unilateral mode, the vertical unit driven wheel is installed at the bottom end of the stacker assembly frame through a bolt, one end of the vertical unit transmission belt is sleeved on the output end of the vertical transmission motor unit, the other end of the vertical unit transmission belt is sleeved on the vertical unit driven wheel, and the vertical transmission motor unit drives the vertical transmission belt to transmit; the vertical slide rail is arranged in the vertical direction inside the stacker assembly frame through bolts.
5. The automatic tray feeding system according to claim 4, wherein: the pallet fork transverse moving assembly (10) is fixed to the top of the vertical unit transmission belt through a fastener, is driven by the vertical unit transmission belt and moves along the vertical sliding rail.
6. The automatic tray feeding system according to claim 5, wherein: the pallet fork transverse moving assembly comprises a transverse sliding rail (8), a vertical sliding block (14), a sliding block supporting plate (15), a transverse sliding block (16), a pallet fork unit support (17), a transverse air cylinder (18), a cam follower (19), a longitudinal moving supporting plate (20), a clamping jaw air cylinder (21), a clamping jaw (22), a tank chain (23), a tray assembly (24), a longitudinal transmission motor unit (25), a correlation sensor (26), a bottom supporting plate (27) and a belt fixing block (28);
the transverse sliding rail (8) is arranged along the horizontal direction of the stacker assembly frame and is fixed below sliding block supporting plates (15) symmetrically arranged on two sides of the pallet fork transverse movement assembly through bolts, and two ends of each sliding block supporting plate are respectively provided with a vertical sliding block (14) and a belt fixing block (28); the fork unit bracket (17) is arranged on the transverse sliding block (16) through a bolt; the bottom supporting plate (27) is arranged below the transverse sliding block (16) through a bolt; the transverse cylinder (18) is fixed on the bottom support plate (27) through a bolt; the extending end of the transverse cylinder (18) is fixed with the fork unit bracket (17) through a nut, so that the transverse cylinder drives the fork unit bracket to be assembled on the transverse slide rail to do transverse reciprocating motion;
the pallet fork mechanism is characterized in that a clamping jaw air cylinder (21) is fixed on a pallet fork unit support (17) through a bolt, a clamping jaw (22) is fixed on an execution end of the clamping jaw air cylinder, a correlation sensor (26) is also fixed on the pallet fork unit support (17) through a bolt, and when the correlation sensor senses a product pallet, the clamping jaw air cylinder drives a clamping jaw to clamp the pallet;
the longitudinal transmission motor unit (25) is arranged below the pallet fork unit bracket through a bolt, and the output end of the longitudinal transmission motor unit is a gear; the pallet assembly is characterized in that the longitudinal moving support plate (20) is mounted on the pallet fork unit support (17) through bolts, the cam followers (19) are uniformly mounted on the longitudinal moving support plate (20) through bolts, a sliding groove is formed in the pallet assembly (24) and matched with the cam followers (19) through the sliding groove, a rack is arranged at the bottom of the pallet assembly (24), the rack is matched with a gear at the output end of the longitudinal transmission motor unit, and the pallet assembly can longitudinally reciprocate along the pallet fork unit support through transmission of the longitudinal transmission motor unit.
7. The automatic tray feeding system according to claim 1, wherein: the shelf frame is longitudinally provided with a partition board, the shelf frame is divided into two symmetrical rows by the partition board, the goods location section bars are uniformly distributed in the middle of each row at intervals, and trays are placed by the goods location section bars.
8. An automatic tray feeding system according to claim 1, 2, 4 or 6, characterized in that: the raceway motor, the transverse cylinder, the clamping jaw cylinder, the vertical transmission motor unit, the longitudinal transmission motor unit and the correlation sensor are all in communication connection with the programmable controller and the upper computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123167088.0U CN217102063U (en) | 2021-12-16 | 2021-12-16 | Tray automatic feeding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123167088.0U CN217102063U (en) | 2021-12-16 | 2021-12-16 | Tray automatic feeding system |
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| Publication Number | Publication Date |
|---|---|
| CN217102063U true CN217102063U (en) | 2022-08-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123167088.0U Active CN217102063U (en) | 2021-12-16 | 2021-12-16 | Tray automatic feeding system |
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| CN (1) | CN217102063U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114988193A (en) * | 2022-08-04 | 2022-09-02 | 唐山佳捷包装机械制造有限公司 | Discharging transmission device of stacker and stacker |
-
2021
- 2021-12-16 CN CN202123167088.0U patent/CN217102063U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114988193A (en) * | 2022-08-04 | 2022-09-02 | 唐山佳捷包装机械制造有限公司 | Discharging transmission device of stacker and stacker |
| CN114988193B (en) * | 2022-08-04 | 2022-10-28 | 唐山佳捷包装机械制造有限公司 | Discharging transmission device of stacker and stacker |
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