CN113770731A - Multi-surface three-dimensional tower column forming system - Google Patents
Multi-surface three-dimensional tower column forming system Download PDFInfo
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- CN113770731A CN113770731A CN202111085553.8A CN202111085553A CN113770731A CN 113770731 A CN113770731 A CN 113770731A CN 202111085553 A CN202111085553 A CN 202111085553A CN 113770731 A CN113770731 A CN 113770731A
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- rib
- ribs
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- bar
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G25/00—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement
- B65G25/02—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement the carrier or impeller having different forward and return paths of movement, e.g. walking beam conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/12—Mounting of reinforcing inserts; Prestressing
Abstract
The invention belongs to the technical field of bridge tower piers and discloses a multi-surface three-dimensional tower column forming system. The multi-surface three-dimensional tower column forming system comprises a transverse rib feeding device, a transverse rib distributing device, a main rib distributing device, a welding device and a bending device, wherein the transverse rib feeding device is configured to provide transverse ribs with specified lengths one by one; the transverse rib distributing device is configured to receive the transverse ribs provided by the transverse rib feeding device and arrange a plurality of transverse ribs at intervals; the main rib distributing device is configured to arrange main ribs on the transverse ribs in the transverse rib distributing device; the welding device is configured to weld the main bar and the transverse bar to form a mesh reinforcement; the bending device is configured to bend the mesh reinforcement. This three-dimensional column molding system of multiaspect can improve the fashioned degree of automation of the three-dimensional column of multiaspect, reduces artifical the participation to guarantee construction safety, raise the efficiency, reduce the cost of labor.
Description
Technical Field
The invention relates to the technical field of bridge tower piers, in particular to a multi-surface three-dimensional tower column forming system.
Background
Modern bridge construction is rapidly developed, and the backward traditional processing technology and equipment thereof have low production efficiency and poor quality, cannot meet the construction requirements, and become the bottleneck restricting the modernization of engineering construction. At present, the bridge tower upsetting construction mode is field manual single-steel-bar manual binding positioning manufacturing, a large amount of labor is needed, and the efficiency is low.
Therefore, a breakthrough technology which has the advantages of lower production cost, greenness and environmental protection on the basis of ensuring the construction safety and high efficiency is urgently needed.
Disclosure of Invention
The invention aims to provide a multi-face three-dimensional tower column molding system which can be used for safely and efficiently molding multi-face three-dimensional tower columns.
In order to achieve the purpose, the invention adopts the following technical scheme:
a multi-faceted volumetric tower forming system, comprising:
a transverse bar feeding device configured to provide transverse bars of a specified length one by one;
the transverse rib distributing device is configured to receive the transverse ribs provided by the transverse rib feeding device and arrange a plurality of transverse ribs at intervals;
a main bead distributing device configured to arrange main beads onto the transverse beads in the transverse bead distributing device;
a welding device configured to weld the cage bars and the cross bars to form a rebar grid;
a bending device configured to bend the mesh reinforcement.
Wherein, horizontal muscle loading attachment includes:
a bar shear configured to cut a specified length of transverse bar;
the transverse bar conveying track is communicated with an output port of the steel bar shearing machine and is configured to convey the transverse bars along the length direction of the transverse bars;
the transverse rib feeding mechanism is arranged beside the transverse rib transmission track and is configured to convey the transverse ribs on the transverse rib transmission track one by one to the transverse rib distributing device.
Wherein, horizontal muscle feed mechanism includes:
the fixed plate comprises a plurality of first step surfaces which are obliquely arranged from bottom to top, the first step surface positioned at the lowest position is a receiving input surface, and the first step surface positioned at the uppermost position is an output surface;
the movable plate is arranged beside the fixed plate and comprises a plurality of second step surfaces which are arranged from bottom to top, and the movable plate can reciprocate along the arrangement direction of the plurality of first step surfaces, so that the second step surfaces can support the transverse ribs and place the transverse ribs on the output surface.
Wherein, horizontal muscle distributing device includes:
the transverse rib distributing platform is configured to receive the transverse ribs provided by the transverse rib feeding device and arrange a plurality of transverse ribs at intervals;
the transverse rib traction mechanism is configured to convey the plurality of transverse ribs arranged on the transverse rib distributing platform;
the transverse rib flexible arrangement mechanism is configured to receive a plurality of transverse ribs conveyed by the transverse rib traction mechanism and arrange the transverse ribs according to a preset track.
Wherein, horizontal muscle cloth platform includes:
a first bracket;
the transmission chain assembly comprises two chain wheels which are arranged oppositely and a transmission chain which is in transmission connection with the two chain wheels, the transmission chain is provided with a plurality of first clamping grooves used for containing the transverse ribs along the length direction, and the first clamping grooves corresponding to the transmission chain assembly support the transverse ribs together.
Wherein, horizontal muscle cloth platform still includes the subassembly that holds up, the subassembly that holds up includes:
a frame body;
the supporting rollers are rotatably arranged on the frame body and are arranged in parallel with the transmission chain assemblies, and the supporting rollers are arranged between every two adjacent transmission chain assemblies;
and the lifting driving piece is arranged on the first support and can drive the support body to lift so that the supporting roller supports the transverse ribs.
Wherein, horizontal muscle drive mechanism includes:
the first portal frame extends along the length direction of the transverse ribs on the transverse rib distributing platform, and stretches across the transverse rib flexible arrangement mechanism;
the first cross beam is arranged on the first portal frame in a sliding manner along the extending direction of the first portal frame;
and the clamping assemblies are arranged on the first cross beam and used for clamping the transverse ribs on the transverse rib cloth platform.
Wherein, the flexible mechanism of arranging of horizontal muscle includes:
a second frame body;
the supporting beams are arranged on the second frame body at intervals, the supporting beams are perpendicular to the traction direction of the transverse rib traction mechanism, and each supporting beam is provided with a plurality of second clamping grooves which are arranged along the length direction of the supporting beam;
the linear driving assembly is arranged on the second support body, each supporting beam is connected with one linear driving assembly, and the linear driving assemblies can drive the supporting beams to move in a reciprocating mode along the length direction of the supporting beams.
Each supporting beam is provided with a plurality of roller shafts arranged along the length direction of the supporting beam, the roller shafts are vertically arranged and are connected with the supporting beam in a rotating mode, and a second clamping groove for containing the transverse rib is formed between every two adjacent roller shafts.
Wherein, main muscle distributing device includes:
the second portal frame extends along the length direction of the transverse ribs on the transverse rib distributing device, and stretches across the transverse rib distributing device;
the second cross beam is arranged on the second portal frame in a sliding manner along the extension direction of the second portal frame;
the main rib horizontal feeding mechanism is arranged on the second cross beam, is used for supporting a plurality of main ribs and can convey the main ribs along the extending direction of the second portal frame;
the guide assembly is connected with the second cross beam, a guide groove is formed in the guide assembly, the top end of the guide groove is opposite to the main rib horizontal feeding mechanism, and the bottom end of the guide groove is close to the transverse rib distributing device.
Wherein, main muscle distributing device still includes:
and the main rib angle adjusting assembly is arranged on the second cross beam and is configured to drive the guide assembly to rotate around an axis parallel to the vertical direction.
The invention has the beneficial effects that:
the multi-face three-dimensional tower column forming system provided by the invention can improve the automation degree of multi-face three-dimensional tower column forming and reduce manual participation, thereby ensuring the construction safety, improving the efficiency and reducing the labor cost.
Drawings
FIG. 1 is a top view of a multi-faceted volumetric tower forming system provided by the present invention;
fig. 2 is a schematic structural diagram of a transverse rib conveying track and a transverse rib feeding mechanism provided by the invention;
FIG. 3 is a top view of a transverse rib fabric platform provided by the present invention;
FIG. 4 is a front view of the transverse bar pulling mechanism, the welding device and the transverse bar flexible arrangement mechanism provided by the invention;
fig. 5 is a front view of the main rib distributing device and the transverse rib flexible arrangement mechanism provided by the invention.
In the figure:
1. a transverse bar feeding device; 11. a steel bar shearing machine; 12. a transverse rib transmission track; 13. a transverse bar feeding mechanism; 131. a fixing plate; 1311. an output face; 1312. receiving the input surface; 132. a movable plate; 1321. a second step surface; 133. a guide member; 134. a slide drive assembly; 135. a fixed mount; 21. a transverse rib material distribution platform; 211. a first bracket; 212. a drive chain assembly; 2121. a first card slot; 213. supporting the assembly; 2131. a frame body; 2132. a lifting roller; 22. a transverse rib traction mechanism; 23. a transverse rib flexible arrangement mechanism; 231. a second bracket; 232. a support beam; 3. a main rib distributing device; 31. a second cross member; 32. a main rib horizontal feeding mechanism; 330. a guide groove; 331. a first guide plate; 332. a second guide plate; 41. a first bending machine; 42. a second bending machine; 5. and (7) welding the device.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "right", etc. are used in an orientation or positional relationship based on that shown in the drawings only for convenience of description and simplicity of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.
The embodiment provides a multi-surface three-dimensional tower column forming system, as shown in fig. 1, which comprises a transverse rib feeding device 1, a transverse rib distributing device, a main rib distributing device 3, a welding device 5 and a bending device. The transverse bar feeding device 1 can provide transverse bars with specified lengths one by one; the transverse rib distributing device can receive transverse ribs provided by the transverse rib feeding device 1 and arrange a plurality of transverse ribs at intervals; the main rib distributing device 3 can arrange main ribs on the transverse ribs in the transverse rib distributing device. Through the cooperation of horizontal muscle loading attachment 1, horizontal muscle distributing device and main muscle distributing device 3, can make many horizontal muscle and many main muscle lay and form netted, welding set 5 welds the hookup location of main muscle and horizontal muscle to form the reinforcing bar net, later rethread bending apparatus makes the reinforcing bar net crooked, forms three-dimensional column. This three-dimensional column molding system of multiaspect can improve the fashioned degree of automation of the three-dimensional column of multiaspect, reduces artifical the participation to guarantee construction safety, raise the efficiency, reduce the cost of labor.
The bending device comprises a first bending machine 41 and a second bending machine 42, wherein the first bending machine 41 and the second bending machine 42 are arranged along the length direction of the transverse bars in the reinforcing mesh and are respectively used for bending two ends of the reinforcing mesh so as to form a three-dimensional tower column structure.
The first bending machine and the second bending machine comprise bending plates, supports and electric push rods. One end of the bending plate along the X direction is rotatably connected with the support, and the electric push rod is used for driving the bending plate to rotate relative to the support. When the reinforcing mesh needs to be bent, the bending plate supports the reinforcing mesh and drives the reinforcing mesh to be bent through the rotation of the bending plate.
In order to adjust the bending position of the reinforcing mesh according to the needs, the first bending machine and the second bending machine further comprise a movable vehicle body and a position adjusting assembly, the position adjusting assembly is used for driving the movable vehicle body to reciprocate along the X direction, and the support and the electric push rod are arranged on the movable vehicle body.
Alternatively, the position adjustment assembly may be a chain sprocket assembly, a rack and pinion assembly, or a lead screw nut assembly.
It should be noted that the bending machine is a conventional structure in the art, and the bending machine in the present invention may adopt any structure in the prior art as long as it can bend the reinforcing mesh, and the present invention is not particularly limited.
Specifically, the transverse bar feeding device 1 includes a bar shear 11, a transverse bar conveying track 12, and a transverse bar feeding mechanism 13. The bar shear 11 is capable of fixed length cutting of the bars to provide transverse bars of a given length. The designated length can be set according to actual needs.
Optionally, in order to improve the strength of the multi-face stereo tower column, the steel bars can be selected to be thick steel bars with larger diameters, for example, the diameter of the steel bars is 16mm-40mm, so as to meet the use requirement.
When the diameter of the steel bar is thick and the designated length is greater than 12m, the transverse bar feeding device 1 further comprises a butt welding mechanism, the butt welding mechanism is used for welding the head end of one steel bar with the tail end of the other steel bar so as to increase the length of the steel bar, and then the welding interface is leveled so as to enter the steel bar shearing machine 11 for fixed-length cutting.
It should be noted that, the bar shear 11 and the bar butt welding mechanism may adopt any structure in the prior art, as long as fixed-length cutting and butt welding of the bars can be respectively achieved, and detailed description is not given in this embodiment.
In this embodiment, the transverse bars sheared by the steel bar shearing machine 11 extend in the direction opposite to the direction X shown in fig. 1. The horizontal muscle after the cutting gets into reinforcing bar transmission track, and reinforcing bar transmission track is used for carrying the horizontal muscle after the cutting along the opposite direction of X to horizontal muscle feed mechanism 13 takes.
In this embodiment, horizontal muscle transmission track 12, horizontal muscle feed mechanism 13 and horizontal muscle distributing device are arranged along the Y direction, and horizontal muscle on the horizontal muscle transmission track 12 extends along the Y direction, and horizontal muscle transmission track 12 can carry horizontal muscle to horizontal muscle feed mechanism 13 along the Y direction on, and horizontal muscle feed mechanism 13 can carry horizontal muscle to horizontal muscle distributing device along the Y direction one by one on.
Specifically, as shown in fig. 2, the transverse rib transfer rail 12 includes a plurality of conveying members arranged in parallel, the conveying members extending in the Y direction. A plurality of conveying assemblies support horizontal muscle jointly to can drive horizontal muscle along the translation of Y direction, in order to carry horizontal muscle to horizontal muscle feed mechanism 13. In this embodiment, the conveying assembly is a chain transmission structure, and the transverse ribs are driven to move by the movement of the chain.
In other embodiments, conveying assembly includes many transport rollers, and transport roller extends along the X direction, and many transport rollers arrange along the Y direction, can drive the horizontal muscle removal on it when transport roller rotates.
The transverse bar feeding mechanism 13 includes a fixed frame 135, a fixed plate 131 and a movable plate 132. The fixing frame 135 is disposed between the transverse rib conveying rail 12 and the transverse rib distributing device, and the fixing plate 131 and the movable plate 132 are both disposed on the fixing frame 135 and are disposed parallel to the Y direction. The fixing plate 131 comprises a plurality of first step surfaces which are obliquely arranged from bottom to top, the first step surface positioned at the lowest position is a receiving input surface 1312, the receiving input surface 1312 is used for receiving transverse ribs conveyed by the transverse rib conveying track 12, and the first step surface positioned at the uppermost position is an output surface 1311 used for conveying the transverse ribs to a transverse rib distributing device; the movable plate 132 is disposed beside the fixed plate 131, the movable plate 132 includes a plurality of second step surfaces 1321 arranged from bottom to top, and the movable plate 132 can reciprocate along the arrangement direction of the plurality of first step surfaces, so that the second step surfaces 1321 can support the transverse ribs and place the transverse ribs on the output surface 1311.
When the multi-face three-dimensional tower column forming system works, the transverse rib conveying rail 12 conveys the transverse ribs to the receiving input face 1312 in the fixing plate 131. Then, the movable plate 132 moves obliquely upward relative to the fixed plate 131 along the arrangement direction of the plurality of first step surfaces, and the second step surface 1321 corresponding to the position of the receiving and inputting surface 1312 in the movable plate 132 can lift the transverse ribs on the receiving and inputting surface 1312 along with the upward movement, so that the transverse ribs on the receiving and inputting surface 1312 are lifted up to the first step surface on the upper layer, and the step-by-step movement of the transverse ribs is realized. By pushing in this row, the transverse ribs can be lifted one by one onto the output face 1311 to provide the transverse ribs one by one to the transverse rib distributing device.
For further improving the accuracy that horizontal muscle got into horizontal distributing device, horizontal muscle feed mechanism 13 still includes guide 133, and guide 133 includes the direction inclined plane, and the top and the output face 1311 on direction inclined plane are connected, and other end slope downwardly extending to be close to horizontal muscle distributing device, horizontal muscle can roll along the direction inclined plane, in order to fall into horizontal muscle distributing device.
Optionally, the number of the fixed plates 131, the movable plates 132 and the guide members 133 may be multiple, one movable plate 132 is disposed on at least one side of each fixed plate 131, and each fixed plate 131 is correspondingly connected with the guide member 133, so as to improve the stability of loading the transverse ribs.
Specifically, the transverse bar feeding mechanism 13 further includes a sliding driving assembly 134, and the sliding driving assembly 134 can drive the movable plate 132 to slide back and forth relative to the fixed plate 131, so as to drive the transverse bars to move step by step. The sliding driving assembly 134 may be a linear motor, an air cylinder, a rack and pinion assembly, or a screw nut assembly, as long as the movable plate 132 can reciprocate.
As shown in fig. 3, the transverse rib distributing device comprises a transverse rib distributing platform 21, and the transverse rib distributing platform 21 can receive transverse ribs provided by the transverse rib feeding device 1 and arrange a plurality of transverse ribs at intervals. Specifically, the transverse rib cloth platform 21 includes a first bracket 211 and a drive chain assembly 212. The first support 211 is arranged beside the transverse rib feeding mechanism 13, a plurality of transmission chain assemblies 212 are arranged, each transmission chain assembly 212 extends along the Y direction, and the plurality of transmission chain assemblies 212 are arranged in parallel and at intervals along the X direction. The transmission chain assembly 212 includes two opposite sprockets and a transmission chain for driving the two sprockets, the transmission chain is provided with a plurality of first slots 2121 for accommodating transverse ribs along the length direction, and the corresponding first slots 2121 in the plurality of transmission chain assemblies 212 support the transverse ribs together. The transverse rib feeding mechanism 13 can feed the transverse ribs into the first clamping grooves 2121 adjacent to the transverse rib feeding mechanism 13. Afterwards along with the driving chain removes, the driving chain can drive horizontal muscle along the Y direction removal through first draw-in groove 2121 to the next horizontal muscle that horizontal muscle feed mechanism 13 carried can be accepted to the driving chain. Because of first draw-in groove 2121 interval sets up on same driving chain, can realize that horizontal muscle interval sets up on horizontal muscle cloth platform 21, replaces artifical cloth.
It can be understood that the number of the transverse ribs that can be simultaneously accommodated on the transverse rib cloth platform 21 can be set according to the requirements of the multi-face three-dimensional tower column, so that the number of the transverse ribs that can be simultaneously accommodated on the transverse rib cloth platform 21 is not less than the number of the transverse ribs required by the multi-face three-dimensional tower column.
Each drive chain assembly 212 further includes a rotary drive member, which may be a rotary motor, the drive sprockets of the plurality of drive chain assemblies 212 are connected by a drive shaft, and the rotary motor is drivingly connected to the drive shaft to drive the drive shaft to rotate, thereby enabling the plurality of drive chain assemblies 212 to move.
Because of the actual course of working of multiaspect three-dimensional column, some horizontal muscle needs to buckle, and horizontal muscle is not straight muscle promptly. In order to meet the processing requirement, the transverse rib distributing device further comprises a transverse rib traction mechanism 22 and a transverse rib flexible arrangement mechanism 23. The transverse rib traction mechanism 22 can convey a plurality of transverse ribs arranged by the transverse rib distributing device to the transverse rib flexible arrangement mechanism 23; horizontal muscle flexible arrangement mechanism 23 can accept a plurality of horizontal muscle that horizontal muscle drive mechanism 22 carried to arrange horizontal muscle according to predetermineeing the orbit.
Specifically, the transverse bar flexible arrangement mechanism 23 includes a second bracket 231, a plurality of support beams 232, and a linear drive assembly. A plurality of support beams 232 are arranged on the second bracket 231 at intervals, each support beam 232 extends along the Y direction, and a plurality of second clamping grooves arranged along the length direction of each support beam 232 are arranged on each support beam 232; the linear driving assembly is disposed on the second support 231, and a linear driving assembly is connected to each support beam 232, and the linear driving assembly can drive the support beam 232 to move back and forth relative to the second support 231 along the length direction of the support beam 232.
The second clamping grooves on each supporting beam 232 are arranged in a one-to-one correspondence manner, and each transverse rib is clamped into the second clamping grooves at the corresponding positions so as to be supported by the supporting beams 232. After a plurality of horizontal muscle are placed in the second draw-in groove that corresponds, follow Y through supporting beam 232 that sharp drive assembly drive corresponds and remove to, can drive horizontal muscle and correspond the position bending to the orbit of arranging of horizontal muscle of adjustment.
Further, all follow a plurality of roller that a supporting beam 232's length direction was arranged on every supporting beam 232, the roller is vertical to be set up and is connected with a supporting beam 232 rotation, forms the second draw-in groove that holds the horizontal muscle between two adjacent rollers. Through two adjacent roller formation second draw-in grooves, roller and horizontal muscle rolling contact can reduce the frictional force that horizontal muscle received, reduce horizontal muscle and roller wearing and tearing.
Because of need carry horizontal muscle to horizontal muscle flexible arrangement mechanism 23 by horizontal muscle cloth platform 21, in order to reduce the frictional force that horizontal muscle drive mechanism 22 received, horizontal muscle cloth platform 21 still includes holds up subassembly 213, holds up subassembly 213 including support body 2131, a plurality of roller 2132 and the lift driving piece of holding up. The plurality of supporting rollers 2132 are rotatably arranged on the frame body 2131, the supporting rollers 2132 are arranged in parallel with the transmission chain assemblies 212, and the supporting rollers 2132 are arranged between every two adjacent transmission chain assemblies 212; the lifting driving member is disposed on the first bracket 211 and can drive the frame body 2131 to lift, so that the lifting roller 2132 can lift the transverse ribs. When the transverse ribs need to be pulled into the transverse rib flexible arrangement mechanism 23, the lifting driving member drives the frame body 2131 to ascend, so that the lifting rollers 2132 on the frame body 2131 can contact with the transverse ribs and drive the transverse ribs to be separated from the bottom surface of the first clamping groove 2121. When the transverse rib traction mechanism 22 is started, the transverse rib is dragged by the traction mechanism 22 and drives the plurality of supporting rollers 2132 to rotate through friction force, so that the auxiliary driving transverse rib moves towards the transverse rib flexible arrangement mechanism 23 along the X direction.
Alternatively, the lift drive mechanism may be a linear motor, a pneumatic cylinder, a hydraulic cylinder, a lead screw nut mechanism, or a rack and pinion mechanism.
As shown in fig. 4, the transversal bar traction mechanism 22 includes a first portal frame, a first beam, and a plurality of clamping assemblies. The first portal frame is arranged outside the second support 231 in a crossing mode, and extends along the length direction of the transverse ribs on the transverse rib distributing platform 21. The first cross beam is arranged on the first portal frame, the first cross beam can slide relative to the first portal frame along the extending direction of the first portal frame, the plurality of clamping assemblies are arranged on the first cross beam, and the clamping assemblies are used for clamping transverse ribs on the transverse rib distributing platform 21.
When needs pull horizontal muscle to horizontal muscle flexible arrangement mechanism 23 in, the staff will be violently the muscle be close to horizontal muscle flexible arrangement mechanism 23 one end centre gripping on the centre gripping subassembly that corresponds, later remove along the X direction through first crossbeam, can pull horizontal muscle and remove to horizontal muscle flexible arrangement mechanism 23 in.
It should be noted here that the clamping assembly is a conventional structure in the art, and any structure in the prior art may be adopted in this embodiment as long as the clamping of the transverse rib can be achieved, and this embodiment is not specifically described.
Further, welding set 5 sets up on first crossbeam, welds horizontal muscle and main muscle through the removal of first crossbeam, is favorable to simplifying the structure.
Specifically, the welding device 5 includes a welding position adjustment mechanism, a mounting member, and a plurality of welding guns. The welding position adjusting mechanism is arranged on the first cross beam, the welding guns are arranged on the mounting pieces, and the welding guns are arranged in one-to-one correspondence with the transverse ribs. Welding position guiding mechanism can drive the installed part and go up and down and rotate around vertical axis to make welder can contact horizontal muscle, and according to the crooked condition adjustment welding position of horizontal muscle.
Welding position guiding mechanism includes welding lifting unit and welding rotating assembly, and welding lifting unit sets up on first crossbeam, and welding rotating assembly is connected to welding lifting unit's output, and the installed part is connected to welding rotating assembly's output.
Alternatively, the welding hoist assembly may be a linear motor, a pneumatic cylinder, a hydraulic cylinder, a lead screw nut mechanism, or a rack and pinion mechanism.
In this embodiment, the installed part rotates the output that sets up at welding lifting unit, and welding rotating assembly includes flexible driving piece such as cylinder or linear electric motor, and flexible driving piece sets up at welding lifting unit's output, and flexible driving piece's output is articulated with the installed part to realize the installed part through flexible driving piece and rotate.
In some embodiments, the welding rotating assembly may be a rotating electrical machine.
It should be noted that the welding gun is a conventional structure in the art, and any structure of the welding gun in the prior art may be adopted in the present embodiment as long as the welding of the transverse rib and the main rib can be achieved, which is not specifically described in the present embodiment.
As shown in fig. 5, the main rib distributing device 3 includes a second portal frame, a second beam 31, a main rib horizontal feeding mechanism 32 and a guiding assembly. The second portal frame extends along the length direction of the transverse ribs on the transverse rib distributing platform 21, namely the second portal frame extends along the X direction. The second portal frame crosses the transverse rib flexible arrangement mechanism 23; the second beam 31 is arranged on the second portal frame in a sliding manner along the extending direction of the second portal frame; the main rib horizontal feeding mechanism 32 is arranged on the second cross beam 31, and is used for supporting a plurality of main ribs and conveying the main ribs along the direction opposite to the direction X in fig. 5; the guide assembly is connected with the second beam 31, the guide assembly is provided with a guide groove 330, the top end of the guide groove 330 is opposite to the main rib horizontal feeding mechanism 32, and the bottom end of the guide groove 330 is close to the transverse rib distributing device.
When the main ribs need to be conveyed, the main ribs are arranged on the main rib horizontal feeding mechanism 32 in parallel, and the main rib horizontal feeding mechanism 32 moves along the opposite direction of the X direction along with the second cross beam 31. Meanwhile, the main bar horizontal feeding mechanism 32 can feed the main bars into the guide groove 330 one by one, place the main bars on the transverse bars arranged at intervals one by one through the guide groove 330, and ensure the interval arrangement of the main bars.
Specifically, the guide assembly includes a first guide plate 331 and a second guide plate 332, the first guide plate 331 and the second guide plate 332 are arranged in a direction opposite to the X direction, a first guide surface is provided on a side of the first guide plate 331 facing the second guide plate 332, a second guide surface is provided on a side of the second guide plate 332 facing the first guide plate 331, and a guide groove 330 is formed between the first guide surface and the second guide surface.
Further, the top end of the second guide plate 332 is located below the main rib horizontal feeding mechanism 32, and the top end of the first guide plate 331 is not lower than the top surface of the main rib horizontal feeding mechanism 32, so that the output end of the main rib horizontal feeding mechanism 32 extends into the guide groove 330, and the main rib is conveniently fed into the guide groove 330 by the main rib horizontal feeding mechanism 32.
Alternatively, the main bar horizontal feeding mechanism 32 may be a belt conveyor, a chain conveyor, or a roller conveyor.
Further, the main rib distributing device 3 further includes a main rib angle adjusting assembly, the main rib angle adjusting assembly is disposed on the second cross beam 31, and the main rib angle adjusting assembly is configured to drive the guide assembly to rotate around an axis parallel to the vertical direction. Through setting up main muscle angular adjustment subassembly, can adjust the angle of placing of main muscle to according to the angle of the main muscle of the extension orbit adjustment of horizontal muscle, make the main muscle perpendicular with the horizontal muscle of the position that corresponds.
In this embodiment, the guide assembly is rotatably disposed on the second cross beam 31 through a vertically disposed main shaft, the main rib horizontal feeding mechanism 32 is connected to the guide assembly, and the main rib angle adjusting assembly is disposed on the second cross beam 31 and can drive the guide assembly to rotate around the main shaft, so as to adjust the main rib angle.
In this embodiment, the structure of the main rib angle adjustment assembly may be the same as that of the welding rotating assembly, and will not be described in detail here.
In some embodiments, the multi-faceted stereo tower column forming system further includes a main rib feeding mechanism for feeding main ribs to the main rib horizontal feeding mechanism 32 instead of manual feeding. The structure of the main bar feeding mechanism is the same as that of the transverse bar feeding mechanism 13, and the details are not repeated here.
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Numerous obvious variations, adaptations and substitutions will occur to those skilled in the art without departing from the scope of the invention. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (11)
1. A multi-sided tower column molding system, comprising:
the transverse bar feeding device (1), wherein the transverse bar feeding device (1) is configured to provide transverse bars with specified lengths one by one;
the transverse rib distributing device is configured to receive the transverse ribs provided by the transverse rib feeding device (1) and arrange a plurality of transverse ribs at intervals;
a main rib distributing device (3), wherein the main rib distributing device (3) is configured to arrange main ribs on the transverse ribs in the transverse rib distributing device;
a welding device (5), the welding device (5) being configured to weld the main bar and the transverse bar to form a rebar grid;
a bending device configured to bend the mesh reinforcement.
2. The multi-sided tower column molding system of claim 1, wherein the cross bar feeding device (1) comprises:
a bar shear (11), the bar shear (11) configured to cut a specified length of transverse bar;
a transverse bar conveying track (12) communicated with an output port of the steel bar shearing machine (11), wherein the transverse bar conveying track (12) is configured to convey the transverse bar along the length direction of the transverse bar;
horizontal muscle feed mechanism (13), set up in the side of horizontal muscle transmission track (12), horizontal muscle feed mechanism (13) are configured to with on horizontal muscle transmission track (12) horizontal muscle carry one by one extremely horizontal muscle distributing device.
3. The multi-sided tower column molding system of claim 2, wherein the cross bar feeding mechanism (13) comprises:
the fixing plate (131) comprises a plurality of first step surfaces which are obliquely arranged from bottom to top, the first step surface positioned at the lowest position is a receiving input surface (1312), and the first step surface positioned at the uppermost position is an output surface (1311);
the movable plate (132), the movable plate (132) set up in the side of fixed plate (131), the movable plate (132) includes a plurality of second step face (1321) from bottom to top range, the movable plate (132) can be followed a plurality of first step face's array direction reciprocating motion, so that second step face (1321) can hold up the horizontal muscle and will the horizontal muscle is placed in output face (1311).
4. The multi-sided tower column molding system of any one of claims 1-3, wherein the cross rib distributing device comprises:
the transverse rib distributing platform (21) is configured to receive the transverse ribs provided by the transverse rib feeding device (1), and the plurality of transverse ribs are arranged at intervals;
the transverse rib traction mechanism (22), the transverse rib traction mechanism (22) is configured to convey the plurality of transverse ribs arranged on the transverse rib cloth platform (21);
the transverse rib flexible arrangement mechanism (23) is configured to receive the plurality of transverse ribs conveyed by the transverse rib traction mechanism (22), and the transverse ribs are arranged according to a preset track.
5. The multi-sided tower column molding system of claim 4, wherein the cross rib fabric platform (21) comprises:
a first bracket (211);
the transmission chain assembly (212) comprises two chain wheels which are arranged oppositely and a transmission chain which is in transmission connection with the two chain wheels, a plurality of first clamping grooves (2121) which are used for containing the transverse ribs are formed in the transmission chain along the length direction, and the corresponding first clamping grooves (2121) in the plurality of transmission chain assemblies (212) support the transverse ribs together.
6. The multi-sided volumetric tower molding system of claim 5, wherein the transverse rib fabric platform (21) further comprises a lift assembly (213), the lift assembly (213) comprising:
a frame body (2131);
the support rollers (2132) are rotatably arranged on the frame body (2131), the support rollers (2132) are arranged in parallel with the transmission chain assemblies (212), and the support rollers (2132) are arranged between every two adjacent transmission chain assemblies (212);
the lifting driving piece is arranged on the first support (211) and can drive the support body (2131) to lift, so that the supporting roller (2132) can support the transverse ribs.
7. The multi-sided tower column molding system of claim 4, wherein the cross rib traction mechanism (22) comprises:
the first portal frame extends along the length direction of the transverse ribs on the transverse rib distributing platform (21), and stretches across the transverse rib flexible arrangement mechanism (23);
the first cross beam is arranged on the first portal frame in a sliding manner along the extending direction of the first portal frame;
and the clamping assemblies are arranged on the first cross beam and used for clamping the transverse ribs on the transverse rib cloth platform (21).
8. The multi-sided tower column molding system of claim 4, wherein the flexible arrangement mechanism (23) of the transverse ribs comprises:
a second holder (231);
the supporting beams (232) are arranged on the second support (231) at intervals, the supporting beams (232) are perpendicular to the traction direction of the transverse rib traction mechanism (22), and each supporting beam (232) is provided with a plurality of second clamping grooves which are arranged along the length direction of the supporting beam (232);
the linear driving assembly is arranged on the second support (231), one linear driving assembly is connected to each supporting beam (232), and the linear driving assemblies can drive the supporting beams (232) to move back and forth relative to the second support (231) along the length direction of the supporting beams (232).
9. The multi-face three-dimensional tower column molding system according to claim 8, wherein each support beam (232) is provided with a plurality of rollers arranged along the length direction of the support beam (232), the rollers are vertically arranged and rotatably connected with the support beam (232), and a second slot for accommodating the transverse rib is formed between two adjacent rollers.
10. The facetted tower column forming system according to any one of claims 1-3, wherein the main rib distributing device (3) comprises:
the second portal frame extends along the length direction of the transverse ribs on the transverse rib distributing device, and stretches across the transverse rib distributing device;
the second cross beam (31) is arranged on the second portal frame in a sliding mode along the extending direction of the second portal frame;
the main rib horizontal feeding mechanism (32) is arranged on the second cross beam (31) and used for supporting a plurality of main ribs and conveying the main ribs along the extension direction of the second portal frame;
the guide assembly is connected with the second cross beam (31), the guide assembly is provided with a guide groove (330), the top end of the guide groove (330) is opposite to the main rib horizontal feeding mechanism (32), and the bottom end of the guide groove (330) is close to the transverse rib distributing device.
11. The multi-sided tower column molding system of claim 10, wherein the main rib distributing device (3) further comprises:
a main bar angle adjustment assembly disposed on the second cross beam (31), the main bar angle adjustment assembly configured to drive the guide assembly to rotate about an axis parallel to a vertical direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111085553.8A CN113770731A (en) | 2021-09-16 | 2021-09-16 | Multi-surface three-dimensional tower column forming system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111085553.8A CN113770731A (en) | 2021-09-16 | 2021-09-16 | Multi-surface three-dimensional tower column forming system |
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| CN113770731A true CN113770731A (en) | 2021-12-10 |
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| CN202111085553.8A Pending CN113770731A (en) | 2021-09-16 | 2021-09-16 | Multi-surface three-dimensional tower column forming system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114226601A (en) * | 2021-12-23 | 2022-03-25 | 中国建筑土木建设有限公司 | Feeding system of box girder bottom web plate through long steel bars |
| CN114309366A (en) * | 2021-12-28 | 2022-04-12 | 中国建筑土木建设有限公司 | Automatic arrangement equipment and automatic arrangement method for reinforcing steel bars for beam yard |
-
2021
- 2021-09-16 CN CN202111085553.8A patent/CN113770731A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114226601A (en) * | 2021-12-23 | 2022-03-25 | 中国建筑土木建设有限公司 | Feeding system of box girder bottom web plate through long steel bars |
| CN114309366A (en) * | 2021-12-28 | 2022-04-12 | 中国建筑土木建设有限公司 | Automatic arrangement equipment and automatic arrangement method for reinforcing steel bars for beam yard |
| CN114309366B (en) * | 2021-12-28 | 2023-12-08 | 中国建筑土木建设有限公司 | Automatic arrangement equipment and method for reinforcing steel bars for beam field |
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