CN215846863U

CN215846863U - Reinforcing bar net welding machine assembly

Info

Publication number: CN215846863U
Application number: CN202023032463.6U
Authority: CN
Inventors: 陈增光
Original assignee: Zhejiang Yizhou Machinery Technology Co ltd
Current assignee: Zhejiang Yizhou Machinery Technology Co ltd
Priority date: 2020-12-16
Filing date: 2020-12-16
Publication date: 2022-02-18
Anticipated expiration: 2030-12-16

Abstract

The utility model relates to a reinforcing mesh welding machine assembly which comprises a welding device, a material pulling device, a longitudinal bar straightening device and a transverse bar straightening device, wherein the longitudinal bar straightening device and the transverse bar straightening device are respectively connected with the welding device, the transverse bar straightening device comprises an adjacent transverse bar pay-off disc, a transverse bar processing device and a guide plate connected between the transverse bar pay-off disc and the transverse bar processing device, the transverse bar processing device comprises a straightening base, a horizontal straightening plate, a traction device, a vertical straightening plate, a cutter and a discharging mechanism, the horizontal straightening plate, the traction device, the vertical straightening plate, the cutter and the discharging mechanism are arranged on the straightening base and are sequentially connected, one end of the horizontal straightening plate is connected with one end of the guide plate arranged on the straightening base, and one end of the discharging mechanism faces the welding device and is relatively vertical to a longitudinal bar discharge hole. The utility model has compact structure and small occupied area, can realize the automation of the screen plate welding process, comprises the discharging, straightening adjustment, cutting welding and output of the longitudinal ribs and the transverse ribs, saves the labor and has high processing efficiency.

Description

Reinforcing bar net welding machine assembly

Technical Field

The utility model belongs to the field of reinforcing steel bar processing equipment, and particularly relates to a reinforcing steel bar mesh welding machine assembly.

Background

The utility model patent with publication number 109909755A discloses a cylinder mould production line, which comprises a pay-off device, a straightening rolling device, a screen plate welding device, a shearing device, a pulling device and a cylinder mould welding device. The cylinder mould production line makes the steel bar materials (transverse steel bars and longitudinal steel bars) into the cylinder mould after straightening, cutting and welding. In the cylinder mould production line, the longitudinal steel bars are straightened and cut and then sent to be welded, and the transverse steel bars are sent to the screen plate welding device manually. The straightening and cutting of the transverse steel bars still need manual work, the steel bars are conveyed into the welding device and need manual transportation, a large amount of manpower and material resources can be consumed in the process, the processing time is prolonged, and the production cost of the mesh cage is greatly improved.

SUMMERY OF THE UTILITY MODEL

The present invention is directed to overcoming the above-mentioned deficiencies in the prior art and to providing a reinforcement mesh welder assembly.

The technical scheme adopted by the utility model for solving the technical problems is as follows:

the utility model provides a reinforcing bar net welds assembly, includes the vertical muscle aligning device, welding set that connect gradually, draws the material device, indulges muscle aligning device including indulging muscle pay-off and the coarse adjusting that connects gradually and straightens device, roll-in device, storage device, be provided with the step-by-step device who indulges the muscle discharge gate, indulges muscle discharge gate one end towards welding set, its characterized in that: the transverse bar straightening device comprises a transverse bar pay-off disc and a transverse bar processing device which are adjacent, the transverse bar pay-off disc comprises a disc base, a pay-off turntable arranged on the disc base, first fixed winding rods, movable winding rods and second fixed winding rods, the first fixed winding rods are arranged on the disc base in sequence, the movable winding rods comprise fixed shafts arranged at one ends of the disc base, movable blocks, springs, first winding rods and limiting structures, the lower portions of the movable blocks are rotatably connected to the fixed shafts, the springs are arranged between the movable blocks and the disc base, the first winding rods are fixed on one sides of the movable blocks, and the limiting structures are arranged on the upper portions of the first winding rods; a guide plate is arranged between the transverse rib processing device and the transverse rib pay-off reel, one end of the guide plate is connected with the transverse rib processing device, the other end of the guide plate corresponds to the second fixed winding rod, and a plurality of limiting structures are arranged on the guide plate; horizontal muscle processingequipment is including straightening base, the horizontal aligning board, draw gear, perpendicular aligning board, cutter, the discharge mechanism that set up on straightening base and connect gradually, and horizontal aligning board one end is connected with the guide board one end of setting on straightening base, and discharge mechanism one end is towards welding set and relative perpendicular and indulge the muscle discharge gate.

Further, the fixed wire winding pole of second is including fixing the support bar that the drum base is close to one side, fixing on the support bar and the second wire winding pole of perpendicular to horizontal plane, and second wire winding pole upper portion is provided with towards the limit structure of guide board one end.

Furthermore, first fixed wire winding pole is including fixing the support bar that keeps away from one side at the drum base, fixing on the support bar and the second wire winding pole of perpendicular to horizontal plane, and second wire winding pole upper portion is provided with limit structure.

Furthermore, the pay-off turntable comprises a second driving motor, a supporting structure arranged on the driving motor and a winding shaft vertically fixed at the center of the supporting structure.

Furthermore, limit structure includes spacing base, two and rotates the spacing wheel of connecting on spacing base and having the certain distance.

Furthermore, the outer side surface of the limiting wheel is inwards sunken to form a wire groove.

Further, a length detection device is arranged between the vertical straightening plate and the cutter.

Furthermore, the traction device comprises a traction box, a steel bar pipeline arranged in the traction box, traction wheels arranged above and below the steel bar pipeline and a traction drive connected with the traction wheels.

Furthermore, horizontal muscle processingequipment still includes the support frame that is located alignment base below, is provided with the slide rail on the support frame, and alignment base sliding connection is on the slide rail.

Furthermore, the longitudinal rib straightening device and the transverse rib straightening device are arranged in parallel.

Compared with the prior art, the utility model has the following advantages and effects: compact structure, area is little, can realize the automation of otter board welding process, including indulging the ejection of compact of muscle and horizontal muscle, straightening adjustment, cutting welding and output, use manpower sparingly, machining efficiency is fast.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

Fig. 2 is a top view of the embodiment.

Fig. 3 is an enlarged view of a portion a of fig. 1.

Fig. 4 is a schematic structural diagram of the transverse rib straightening device in the embodiment.

Fig. 5 is a schematic structural view of another view of the transverse rib straightening device in the embodiment.

Fig. 6 is a plan view of the transverse rib straightening device in the embodiment.

FIG. 7 is a schematic structural diagram of a pay-off reel in the embodiment.

FIG. 8 is a schematic structural diagram of another view angle of the pay-off reel in the embodiment.

Fig. 9 is an enlarged view of a portion B of fig. 8.

Fig. 10 is an enlarged view of a portion C of fig. 4.

The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application.

Detailed Description

In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.

Examples are given.

As shown in fig. 1 to 3, the present embodiment includes a longitudinal bar straightening device, a welding device 21, a material pulling device 22, and a transverse bar straightening device 1 connected to the welding device 21 in sequence. The longitudinal rib straightening device comprises a longitudinal rib pay-off device 91, a coarse straightening device 92, a rolling device 93, a storage device 94 and a stepping device 95 provided with a longitudinal rib discharge port 951, wherein the coarse straightening device, the rolling device and the storage device are sequentially connected, and one end of the longitudinal rib discharge port 951 faces towards the welding device 21. After being output by the longitudinal bar paying-off device 91, a plurality of steel bars serving as longitudinal bars sequentially pass through the rough straightening device 92, the rolling device 93, the storage device 94 and the stepping device 95 provided with the longitudinal bar discharge port 951 and then enter the welding device 21 for welding. Wherein, the rough straightening device 92 is used for straightening the steel bar with certain bending conventionally; the rolling device 93 straightens through two groups of preset straightening plates which are relatively vertical; the storage device 94 is used for adjusting the stepping speed of the reinforcing steel bars so as to ensure that the feeding speed and the processing speed of the reinforcing steel bars are kept stable; the stepper 95 is used to control the rate at which the bar enters the welding apparatus 21.

As shown in fig. 1-10, the transverse bar straightening device 1 includes a transverse bar pay-off reel 11 and a guide plate 7 connected between the transverse bar straightening reel and the transverse bar processing device, in this embodiment, the transverse bar straightening device 1 is disposed in a position parallel to the longitudinal bar straightening device, so as to ensure that the floor space of the whole mesh reinforcement welding assembly is minimized. The placing mode is not fixed, and can be changed according to the requirement and the specific field.

As shown in fig. 4 to 9, the transverse bar pay-off reel 11 serves to output the transverse bar to be processed. The transverse rib pay-off reel 11 comprises a reel base 13 and a pay-off turntable which is arranged on the reel base 13 and can rotate relative to the reel base 13. The paying-off turntable is positioned in the middle of the wire coil base 13 and comprises a driving motor 14 arranged in the wire coil base 13, a supporting structure 15 arranged on the driving motor 14 and a winding shaft 16 vertically fixed at the center of the supporting structure 15. The paying-off turntable is used for placing the transverse steel bar coil, the paying-off turntable can rotate automatically under the driving of the driving motor 14, so that the transverse steel bar is output, and the supporting structure 15 can support the transverse steel bar coil.

As shown in fig. 7 to 9, the wire reel base 13 is provided with a first fixed wire winding rod 31, a movable wire winding rod 32, and a second fixed wire winding rod 33 arranged along the outer side of the wire releasing turntable. The first fixed wire winding rod 31 comprises a supporting bar 34 fixed on one side, far away from the guide plate 7, of the wire coil base 13, a second wire winding rod 35 fixed on the supporting bar 34 and perpendicular to the horizontal plane, and a limiting structure 8 is arranged on the upper portion of the second wire winding rod 35. The second fixed wire winding rod 33 comprises a supporting bar 34 fixed on one side of the wire coil base 13 close to the guide plate 7, a second wire winding rod 35 fixed on the supporting bar 34 and perpendicular to the horizontal plane, and a limiting structure 8 facing one end of the guide plate 7 is arranged on the upper portion of the second wire winding rod 35. The movable winding rod 32 comprises a fixed shaft 36 arranged at one end of the wire coil base 13, a movable block 37 with the lower part rotatably connected to the fixed shaft 36, a spring 38 arranged between the movable block 37 and the wire coil base 13, a first winding rod 39 fixed at one side of the movable block 37, and a limiting structure 8 arranged at the upper part of the first winding rod 39. The limiting structure 8 comprises a limiting base 81 facing the center of the pay-off turntable, two limiting wheels 82 which are rotatably connected to the limiting base 81 and have a certain distance, the outer side surfaces of the limiting wheels 82 are inwards recessed to form wire grooves 83, and the wire grooves 83 between the two limiting wheels 82 in the same limiting structure 8 are matched to form gaps so that the process of passing through the reinforcing steel bars is smoother. The reinforcing steel wire coil placed on the paying-off turntable sequentially passes through the limiting structure 8 on the upper portion of the first fixed winding rod 31, the limiting structure 8 of the movable winding rod 32 and the limiting structure 8 of the second fixed winding rod 33 and then is sent into the transverse rib machining device. The number of the working states of the transverse bar pay-off reel 11 is three, in a conventional state, the output speed of the transverse bar is equal to the subsequent processing speed of the transverse bar, at the moment, the first winding rod 39 is in a vertical state, and the spring 38 is free from external force; when the output speed of the transverse steel bar is higher than the subsequent processing speed of the transverse steel bar, the bending part of the middle section of the transverse steel bar is gradually increased between the left fixed winding rod and the right fixed winding rod, the first winding rod 39 is forced to outwards rotate relative to the center of the base, the first winding rod 39 outwards rotates relative to the fixed shaft 36, the spring 38 is forced to stretch and deform, so that the output speed of the transverse steel bar is reduced, and when the output speed of the transverse steel bar is gradually close to the processing speed of subsequent equipment, the spring 38 restores deformation to drive the first winding rod 39 to restore to a vertical state; when the output speed of horizontal reinforcing bar is less than the subsequent process velocity of horizontal reinforcing bar, horizontal reinforcing bar middle section bending part reduces gradually between two fixed wire winding poles about, first wire winding pole 39 receives the power towards the base center, first wire winding pole 39 is the internal rotation of fixed axle 36 relatively, spring 38 atress shrink deformation, the output speed that leads to horizontal reinforcing bar accelerates, when horizontal reinforcing bar output velocity is close the process velocity of follow-up equipment gradually, thereby spring 38 resumes deformation and drives first wire winding pole 39 and resume the vertical state.

As shown in fig. 3-6 and 10, the transverse rib processing device includes a straightening base 41, a horizontal straightening plate 42, a traction device 43, a vertical straightening plate 44, a length detection device 45, a cutter 46 and a discharging mechanism 47, which are arranged on the straightening base 41 and connected in sequence. Still be provided with between horizontal aligning plate 42 and the horizontal muscle drawing drum 11 and be used as the guide board 7 of being connected, guide board 7 one end is connected with horizontal aligning plate 42, and the other end corresponds with the fixed wire winding pole 33 of second, is provided with the limit structure 8 that a plurality of equidistance were arranged on the guide board 7. The reinforcing steel bar led out from the second fixed winding rod 33 passes through the limiting structure 8 on the guide plate 7 and then enters the horizontal straightening plate 42 to be straightened in the horizontal plane direction. The traction device 43 comprises a traction box 48, a steel bar pipeline 49 arranged in the traction box 48, a traction wheel 40 arranged above and below the steel bar pipeline 49 and a traction drive 410 connected with the traction wheel 40, the steel bars pass through the steel bar pipeline 49 and enter the vertical straightening plate 44, the steel bar pipeline 49 is used for guiding and positioning the steel bars, and the traction wheel 40 rotates under the drive of the traction drive 410 to pull the steel bars to move forwards. The vertical straightening plate 44 serves to straighten the reinforcing bars in the vertical direction, the length detecting means 45 serves to detect the length of the passing reinforcing bars and to send a command to the portion of the cutter 46 after detecting the preset length of the reinforcing bars, and the cutter 46 cuts the passing reinforcing bars after receiving the command. The throwing mechanism is provided with an inclined plane and a throwing structure which can enable the transverse bar to finish cutting to slide downwards quickly so as to accelerate the transverse bar to be led into the welding device 21 quickly.

In this embodiment, a supporting frame 411 is disposed below the straightening base 41, a sliding rail 412 is disposed on the supporting frame 411, the straightening base 41 is slidably connected to the sliding rail 412, and the position of the straightening base 41 can be adjusted in the horizontal direction by the sliding rail 412 to match the position of the straightening base 41 relative to the welding device 21, so as to change the welding parameters of the screen or improve the welding accuracy.

The reinforcing mesh welding machine assembly described in the embodiment has a compact structure and a small floor area, can realize automation of mesh plate welding processes, comprises discharging, straightening adjustment, cutting welding and output of longitudinal ribs and transverse ribs, saves manpower, and is high in machining efficiency.

The above description of the present invention is intended to be illustrative. Various modifications, additions and substitutions for the specific embodiments described may be made by those skilled in the art without departing from the scope of the utility model as defined in the accompanying claims.

Claims

1. The utility model provides a reinforcing bar net welding machine assembly, includes the vertical muscle aligning device, welding set, the device of drawing material that connect gradually, vertical muscle aligning device includes vertical muscle pay-off and the coarse adjusting that connects gradually device, roll-in device, storage device, is provided with the step-by-step device who indulges the muscle discharge gate, indulges muscle discharge gate one end towards welding set, its characterized in that: the transverse bar straightening device comprises a transverse bar pay-off disc and a transverse bar processing device which are adjacent, the transverse bar pay-off disc comprises a disc base, a pay-off turntable arranged on the disc base, first fixed winding rods, movable winding rods and second fixed winding rods, the first fixed winding rods are arranged on the disc base in sequence, the movable winding rods comprise fixed shafts arranged at one ends of the disc base, movable blocks, springs, first winding rods and limiting structures, the lower portions of the movable blocks are rotatably connected to the fixed shafts, the springs are arranged between the movable blocks and the disc base, the first winding rods are fixed on one sides of the movable blocks, and the limiting structures are arranged on the upper portions of the first winding rods;

a guide plate is arranged between the transverse rib processing device and the transverse rib pay-off reel, one end of the guide plate is connected with the transverse rib processing device, the other end of the guide plate corresponds to the second fixed winding rod, and a plurality of limiting structures are arranged on the guide plate;

horizontal muscle processingequipment is including straightening base, the horizontal aligning board, draw gear, perpendicular aligning board, cutter, the discharge mechanism that set up on straightening base and connect gradually, and horizontal aligning board one end is connected with the guide board one end of setting on straightening base, and discharge mechanism one end is towards welding set and relative perpendicular and indulge the muscle discharge gate.

2. The rebar grid welder assembly of claim 1, wherein: the second wire winding rod is fixed including fixing the support bar that the drum base is close to one side, fixing on the support bar and the second wire winding rod of perpendicular to horizontal plane, and second wire winding rod upper portion is provided with the limit structure towards guide board one end.

3. The rebar grid welder assembly of claim 1, wherein: the first fixed wire winding rod comprises a support bar fixed on the base of the wire coil far away from one side, and a second wire winding rod fixed on the support bar and perpendicular to the horizontal plane, and a limiting structure is arranged on the upper portion of the second wire winding rod.

4. The rebar grid welder assembly of claim 1, wherein: the paying-off turntable comprises a second driving motor, a supporting structure arranged on the driving motor and a winding shaft vertically fixed in the center of the supporting structure.

5. The reinforcing mesh welding machine assembly according to any one of claims 1 to 3, wherein: the limiting structure comprises a limiting base and two limiting wheels which are rotatably connected to the limiting base and have a certain distance.

6. The rebar grid welder assembly of claim 5, wherein: the outer side surface of the limiting wheel is inwards sunken to form a wire groove.

7. The rebar grid welder assembly of claim 1, wherein: a length detection device is also arranged between the vertical straightening plate and the cutter.

8. The rebar grid welder assembly of claim 1, wherein: the traction device comprises a traction box, a steel bar pipeline arranged in the traction box, traction wheels arranged above and below the steel bar pipeline and a traction drive connected with the traction wheels.

9. The rebar grid welder assembly of claim 1, wherein: the transverse rib machining device further comprises a support frame located below the straightening base, a sliding rail is arranged on the support frame, and the straightening base is connected to the sliding rail in a sliding mode.

10. The rebar grid welder assembly of claim 1, wherein: the longitudinal bar straightening device and the transverse bar straightening device are arranged in parallel.