CN103318582A - Automatic classification trash can - Google Patents
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- CN103318582A CN103318582A CN2013103007474A CN201310300747A CN103318582A CN 103318582 A CN103318582 A CN 103318582A CN 2013103007474 A CN2013103007474 A CN 2013103007474A CN 201310300747 A CN201310300747 A CN 201310300747A CN 103318582 A CN103318582 A CN 103318582A
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Abstract
Description
技术领域 technical field
本发明涉及一种小型混合垃圾处理设备,尤其是一种自动分类垃圾桶。 The invention relates to a small mixed garbage processing device, in particular to an automatic sorting garbage can.
背景技术 Background technique
随着人类的发展,人们对环境的要求也就显得尤为重要了;就对造成环境被污染的各个方面有很多,如果人类呼吸的空气、喝的水、吃的食物等这一切都遭到污染,那么就直接的影响到地球的生态环境;对污染源那也是不可胜数的,其中垃圾就是污染源的一种,我们只有对这些污染源进行有效的控制,才能保护好地球的生态环境不受影响。 With the development of human beings, people's requirements for the environment are particularly important; there are many aspects that cause the environment to be polluted. If the air humans breathe, the water they drink, the food they eat, etc. are all polluted , then it will directly affect the ecological environment of the earth; there are countless sources of pollution, among which garbage is one of the sources of pollution. Only by effectively controlling these sources of pollution can we protect the ecological environment of the earth from being affected.
所谓的垃圾,它是由各种元素的材料不规则的混合在一起形成的产物。例如在日常生活当中人为生成的垃圾就相当复杂,有金属、塑料、纸、玻璃、果皮、厨房垃圾等,之前人们对这些混合垃圾的处理只是焚烧,不能焚烧的就拉到垃圾堆放厂填埋,焚烧的烟雾、有毒气体等对大气会造成污染,填埋的又会对水、植物等又造成污染,所以这样的处理垃圾是不科学的。 The so-called garbage, it is the product formed by the irregular mixing of materials of various elements. For example, human-generated garbage in daily life is quite complex, including metal, plastic, paper, glass, fruit peels, kitchen garbage, etc. In the past, people only incinerated these mixed garbage, and pulled the garbage that could not be burned to the garbage dump for landfill. , Incineration smoke, toxic gases, etc. will pollute the atmosphere, and landfills will pollute water, plants, etc., so this kind of garbage disposal is unscientific.
还有一种组合式垃圾桶,由两个垃圾箱体组成,分别为可回收箱和不可回收箱。人们在丢弃垃圾时根据垃圾种类不同,自行选择投至不同的箱体。但是由于人们扔垃圾时的匆忙或对垃圾类别认知的错误,往往会投放错误,导致垃圾分类回收的无法顺利进行。 There is also a combined trash can, which is composed of two trash bins, which are recyclable bins and non-recyclable bins. When people discard garbage, they choose to throw it into different boxes according to the types of garbage. However, due to the rush of people throwing garbage or the wrong cognition of garbage categories, they often put in the wrong place, which leads to the failure of garbage sorting and recycling to proceed smoothly.
本发明正是针对上述问题而研发的。 The present invention is developed in view of the above problems.
发明内容 Contents of the invention
本发明的目的是针对现有垃圾桶环保性低、资源回收率低的缺陷而研发一种环保节能的自动分类垃圾桶。 The purpose of the present invention is to develop an environmentally friendly and energy-saving automatic sorting trash can for the defects of low environmental protection and low resource recovery rate of the existing trash cans.
本发明的技术方案是: Technical scheme of the present invention is:
一种自动分类垃圾桶,包括桶盖和桶体,桶盖的一侧和桶体之间设有垃圾入口,垃圾桶的桶体内设有搅拌破拆区、大物提取区、过滤区、分拣区、垃圾分类存放区和控制系统,所述搅拌破拆区设置在垃圾入口的下方;过滤区包括大物滚桶和相应的若干滤网;大物提取区设置在搅拌破拆区的一侧并通过大物滚桶与搅拌破拆区连通;分拣区设置在过滤区下方,所述分拣区包括若干机械手、传感器和支料板;支料板的下方设有与其对应并位于垃圾桶底部的垃圾分类存放区,垃圾分类存放区的一侧桶壁上设有与控制系统电路连接的动力源;所述控制系统设置在动力源上方的桶壁上并分别与搅拌破拆区、大物提取区、过滤区和分拣区的主轴电机相连。 An automatic sorting garbage can, including a lid and a barrel body, a garbage inlet is provided between one side of the lid and the barrel body, and a mixing and demolition area, a large object extraction area, a filtering area, and a sorting area are arranged in the barrel body of the trash can. Area, garbage sorting storage area and control system, the mixing and demolition area is set under the garbage entrance; the filtering area includes a large object drum and corresponding several filter screens; the large object extraction area is set on one side of the mixing and demolition area and passes through The large object drum is connected with the mixing and demolition area; the sorting area is set under the filtering area, and the sorting area includes a number of manipulators, sensors and feeder boards; the bottom of the feeder boards is provided with corresponding waste bins located at the bottom of the trash bin. Classified storage area, a power source connected to the control system circuit is provided on one side of the garbage classification storage area; The filter area is connected with the main shaft motor of the sorting area.
本发明的搅拌破拆区包括袋装传感器、刀片、搅拌头、主轴转动轮、马达、鼓风机、主转动轴、大物滚桶和破拆支板;所述袋装传感器安装在桶盖的内侧;所述鼓风机设置在搅拌破拆区的靠桶壁侧;所述破拆支板一端设置在鼓风机的壁上,另一端与大物滚桶的入口端连接;所述刀片设置在破拆支板上;所述搅拌头呈一字形状并布置在主转动轴上;所述主轴转动轮与主转动轴连接且主轴转动轮与马达连接。 The mixing and demolition area of the present invention includes a bagged sensor, a blade, a stirring head, a main shaft rotating wheel, a motor, a blower, a main rotating shaft, a large object drum and a demolition support plate; the bagged sensor is installed on the inner side of the barrel cover; The blower is arranged on the wall side of the mixing and demolition area; one end of the demolition support is arranged on the wall of the blower, and the other end is connected to the inlet end of the large object drum; the blade is arranged on the demolition support ; The stirring head is in a straight shape and arranged on the main rotating shaft; the main rotating wheel is connected with the main rotating shaft and the main rotating wheel is connected with the motor.
本发明的大物提取区包括大物滚桶和大物支板;大物滚桶内部设置有两片卸料板,大物滚桶转动时卸料板将滚桶内的大垃圾卸到大物提取区处;大物支板设置在大物滚桶的出口端。 The large object extraction area of the present invention includes a large object drum and a large object support plate; two unloading plates are arranged inside the large object drum, and when the large object drum rotates, the unloading plates discharge the large garbage in the drum to the large object extraction area; The support plate is arranged at the outlet end of the large object drum.
本发明的过滤区包括马达、第一滚桶网格、第二滚桶网格、中物接料支板和小物接料板,第一滚桶网格的网格密度大于第二滚桶网格的网格密度;第一滚桶网格的外侧设有毛刷,所述毛刷随第一滚桶网格转动而转动并刷走第二滚桶网格上的中物垃圾;所述中物接料支板设置在第二滚桶网格的一侧;所述小物接料板设置在第二滚桶网格的下面并与第二滚桶网格有一定的夹角;所述第一滚筒网格和过滤区的主转动轴相连接并随主轴转动。 The filter area of the present invention includes a motor, a first drum grid, a second drum grid, a medium material receiving support plate and a small material receiving plate, and the grid density of the first drum grid is greater than that of the second drum grid The grid density of the grid; the outside of the first drum grid is provided with a brush, which rotates with the rotation of the first drum grid and brushes away the middle-grade garbage on the second drum grid; The medium material receiving support plate is arranged on one side of the second drum grid; the small material receiving plate is arranged under the second drum grid and has a certain angle with the second drum grid; The first roller grid is connected with the main rotating shaft of the filter area and rotates with the main shaft.
本发明的夹角为60度。第一滚桶网格形成大物滚桶。 The included angle of the present invention is 60 degrees. The first drum grid forms the jumbo drum.
本发明的第一滚桶网格、第二滚桶网格和小物接料板均为不锈钢材质。 The grid of the first drum, the grid of the second drum and the small material receiving plate of the present invention are all made of stainless steel. the
本发明的分拣区包括大物分拣机械手、中物分拣机械手、小物分拣机械手、支料板和接水支板,所述大物分拣机械手安装在大物支板的出口下方;所述中物分拣机械手安装在中物接料支板的出口下方;所述小物分拣机械手安装在小物接料板的出口下方;所述支料板安装在小物接料板的出口下方,支料板分别与垃圾分类存放区对应设置,所述支料板就是将小物分拣机械手分出来的单个垃圾引到对应的垃圾存储箱中;所述接水支板设置在小物接料板的下方,所述接水支板,是将破拆搅拌区流下来的污水,通过小物接料板收集后,流到接水支板上最后流到污水存储箱中。 The sorting area of the present invention includes a large object sorting manipulator, a medium object sorting manipulator, a small object sorting manipulator, a support plate and a water receiving support plate, and the large object sorting manipulator is installed below the outlet of the large object support plate; The material sorting manipulator is installed under the outlet of the medium material receiving support plate; the small material sorting manipulator is installed under the outlet of the small material receiving plate; Corresponding to the garbage sorting storage areas, the supporting board is to guide the single garbage separated by the small object sorting manipulator into the corresponding garbage storage box; the water receiving supporting board is arranged under the small object receiving board, so that The water receiving support plate is to collect the sewage flowing down from the demolition and stirring area, after being collected by the small material receiving plate, flow to the water receiving support plate and finally flow into the sewage storage tank.
本发明的机械手包括探头、卸料杆、步进电机、金属传感器、生物传感器、卸料翻转板和翻转电机,所述探头为对射式传感器,该探头分别安装在待检板的挡板和底板上;所述卸料杆前端装有推料杆和毛刷;所述步进电机、卸料杆安装在步进电机主轴上;所述金属传感器和生物传感器成90度分别安装在待检板的挡板和底板上;所述卸料翻转板、翻转电机安装在卸料杆的下侧,所述的翻转板是将卸料杆推下的另外两种性质的垃圾再次区分开。 The manipulator of the present invention includes a probe, a discharge rod, a stepping motor, a metal sensor, a biosensor, a discharge turning plate and a turning motor. The probe is a through-beam sensor, and the probe is installed on the baffle plate and the On the bottom plate; the front end of the discharge rod is equipped with a push rod and a brush; the stepper motor and the discharge rod are installed on the stepper motor spindle; the metal sensor and the biosensor are respectively installed at 90 degrees The baffle plate and the bottom plate of the plate; the discharge turning plate and the turning motor are installed on the underside of the discharge bar, and the other two types of garbage that are pushed down by the discharge bar are separated again by the described turning plate.
本发明的垃圾分类存放区包括污水存储箱、生物垃圾存储箱、可回收存储箱和金属存储箱。 The waste sorting storage area of the present invention includes a sewage storage box, a biological waste storage box, a recyclable storage box and a metal storage box.
本发明的袋装物传感器、对射传感器、探头、金属传感器和生物传感器的信号输出端与控制系统信号输入端连接,所述控制系统的信号输出端与马达、步进电机、翻转电机和鼓风机的信号输入端连接。 The signal output terminals of the bag sensor, through-beam sensor, probe, metal sensor and biological sensor of the present invention are connected to the signal input terminal of the control system, and the signal output terminal of the control system is connected to the motor, stepping motor, turning motor and blower connected to the signal input terminal.
本发明的有益效果: Beneficial effects of the present invention:
采取本发明的自动分类垃圾桶,既节能又环保,把垃圾袋子装的不规则的金属、塑料、玻璃、纸、生活垃圾等混合垃圾,丢到本设备的垃圾投放口时,设备将自动启动运行。将垃圾袋中的金属物分离出来放到指定的箱中存放;又将塑料、玻璃提取放到各自指定的箱中存放;再针对有机物果皮、厨房垃圾等将这些垃圾提起后放到特定的箱中存放。本发明将可回收的垃圾进行再生利用,有机物垃圾可以变成能源来服务人类,这样真正的做到了节能和环保的目的。 The automatic sorting garbage can of the present invention is energy-saving and environmentally friendly. When the mixed garbage such as metal, plastic, glass, paper, and domestic garbage in the garbage bag is thrown into the garbage input port of the equipment, the equipment will automatically start run. Separate the metal objects in the garbage bags and store them in designated boxes; extract plastics and glass and store them in their designated boxes; then lift these garbage for organic peels, kitchen garbage, etc., and put them in specific boxes stored in. The invention recycles the recyclable garbage, and the organic garbage can be turned into energy to serve human beings, so that the goals of energy saving and environmental protection are really achieved.
附图说明 Description of drawings
图1为本发明整体结构图。 Fig. 1 is the overall structure diagram of the present invention.
图2为本发明搅拌区结构图。 Fig. 2 is a structural diagram of the stirring zone of the present invention.
图3为本发明搅拌区工作流程图。 Fig. 3 is a working flow chart of the stirring zone of the present invention.
图4为本发明过滤区结构图。 Fig. 4 is a structural diagram of the filter area of the present invention.
图5为本发明过滤区和分拣区工作流程图。 Fig. 5 is a working flowchart of the filtering area and the sorting area of the present invention.
图6为本发明分拣区和机械手结构图。 Fig. 6 is a structural diagram of the sorting area and the manipulator of the present invention.
图7为本发明机械手工作流程图。 Fig. 7 is a working flow diagram of the manipulator of the present invention.
1 桶盖,2 垃圾入口,3 过滤区,4 中物分拣机械手,5 动力源,6 搅拌破拆区,7 大物提取区,8 袋装传感器,9 刀片,10 搅拌头,11 主轴传动轮,12马达,13 鼓风机,14 大物分拣机械手,15大物滚桶,16毛刷,17 中物接料支板,18 接水支板,19 支料板,20 金属传感器,21 对射传感器,22 探头,23 卸料杆,24 步进电机,25 污水存储箱,26 生物垃圾存储箱,27 可回收存储箱,28 金属存储箱,29第一滚桶网格,30 主转动轴,31 小物分拣机械手,32卸料翻转板,33第二滚桶网格,34小物接料板,35 生物传感器,36控制系统, 37翻转电机,38机械手待检板,39推料杆,40卸料板,41破拆支板,42大物支板。 1 bucket cover, 2 garbage inlet, 3 filter area, 4 medium sorting manipulator, 5 power source, 6 stirring and breaking area, 7 large object extraction area, 8 bag sensor, 9 blade, 10 stirring head, 11 main shaft drive wheel , 12 Motor, 13 Blower, 14 Large object sorting manipulator, 15 Large object drum, 16 Brush, 17 Medium material receiving support plate, 18 Water receiving support plate, 19 Material support plate, 20 Metal sensor, 21 Shooting sensor, 22 probe, 23 discharge rod, 24 stepper motor, 25 sewage storage tank, 26 biological waste storage tank, 27 recyclable storage tank, 28 metal storage tank, 29 first drum grid, 30 main shaft, 31 small objects Sorting manipulator, 32 unloading turning plate, 33 second drum grid, 34 small material receiving plate, 35 biosensor, 36 control system, 37 turning motor, 38 manipulator waiting plate, 39 push rod, 40 unloading Board, 41 demolished support boards, 42 large object support boards.
具体实施方式 Detailed ways
下面结合附图和实施例对本发明作进一步的说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1、图2、图4和图6所示,一种自动分类垃圾桶,包括桶盖1和桶体,桶盖1的一侧和桶体之间设有垃圾入口2,其特征在于桶体内设有搅拌破拆区6、大物提取区7、过滤区、分拣区、垃圾分类存放区和控制系统36,所述搅拌破拆区6设置在垃圾入口2的下方;过滤区包括大物滚桶15和相应的若干滤网;大物提取区7设置在搅拌破拆区6的一侧并通过大物滚桶15与搅拌破拆区连通;分拣区设置在过滤区下方,所述分拣区包括若干机械手、传感器和支料板;支料板的下方设有与其对应并位于垃圾桶底部的垃圾分类存放区,垃圾分类存放区的一侧桶壁上设有与控制系统36电路连接的动力源5;所述控制系统36设置在动力源5上方的桶壁上并分别与搅拌破拆区6、大物提取区7、过滤区和分拣区的主轴电机相连。
As shown in Fig. 1, Fig. 2, Fig. 4 and Fig. 6, a kind of automatic sorting trash can comprises a
搅拌破拆区6包括袋装传感器8、刀片9、搅拌头10、主轴转动轮11、马达12、鼓风机13、主转动轴30、大物滚桶15和破拆支板41;所述袋装传感器8安装在桶盖1的内侧;所述鼓风机13设置在搅拌破拆区6的靠桶壁侧;所述破拆支板41一端设置在鼓风机13的壁上,另一端与大物滚桶15的入口端连接;所述刀片9设置在破拆支板41上;所述搅拌头10呈一字形状并布置在主转动轴30上;所述主轴转动轮11与主转动轴30连接且主轴转动轮11与马达12连接。
Stirring and
大物提取区7包括大物滚桶15和大物支板42;大物滚桶15内部设置有两片卸料板40,大物滚桶15转动时卸料板40将滚桶内的大垃圾卸到大物提取区7处;大物支板42设置在大物滚桶15的出口端。
The large
过滤区包括马达12、第一滚桶网格29、第二滚桶网格33、中物接料支板17和小物接料板34,第一滚桶网格29的网格密度大于第二滚桶网格33的网格密度;第一滚桶网格29的外侧设有毛刷16,所述毛刷16随第一滚桶网格29转动而转动并刷走第二滚桶网格33上的中物垃圾;所述中物接料支板17设置在第二滚桶网格33的一侧;所述小物接料板34设置在第二滚桶网格33的下面并与其有60度的夹角;所述第一滚筒网格29和过滤区的主转动轴30相连接并随主轴转动。
The filter area includes a
分拣区包括大物分拣机械手14、中物分拣机械手4、小物分拣机械手31、支料板19和接水支板18,所述大物分拣机械手14安装在大物支板42的出口下方;所述中物分拣机械手4安装在中物接料支板17的出口下方;所述小物分拣机械手31安装在小物接料板34的出口下方;所述支料板19安装在小物接料板34的出口下方,支料板19分别与垃圾分类存放区对应设置,所述支料板19就是将小物分拣机械手31分出来的单个垃圾引到对应的垃圾存储箱中;所述接水支板18设置在小物接料板34的下方,所述接水支板18,是将破拆搅拌区6流下来的污水,通过小物接料板34收集后,流到接水支板18上最后流到污水存储箱25中。
The sorting area includes a large
机械手4、14、31包括探头22、卸料杆23、步进电机24、金属传感器20、生物传感器35、卸料翻转板32和翻转电机37,所述探头22为对射式传感器,该探头22分别安装在待检板38的挡板和底板上;所述卸料杆23前端装有推料杆39和毛刷;所述步进电机24、卸料杆23安装在步进电机24主轴上;所述金属传感器20和生物传感器35成90度分别安装在待检板38的挡板和底板上;所述卸料翻转板32、翻转电机37安装在卸料杆23的下侧,所述的翻转板32是将卸料杆推下的另外两种性质的垃圾再次区分开。
Manipulator 4,14,31 comprises
垃圾分类存放区包括污水存储箱25、生物垃圾存储箱26、可回收存储箱27和金属存储箱28。
The garbage classification storage area includes a sewage storage box 25 , a biological
袋装物传感器8、对射传感器21、探头22、金属传感器20和生物传感器35的信号输出端与控制系统36信号输入端连接,所述控制系统36的信号输出端与马达12、步进电机24和鼓风机13的信号输入端连接。
The signal output terminals of the
如图2和图3所示,本发明的搅拌区是这样工作的。当有垃圾从入口处投入时,如果是袋装的垃圾掉到破拆区,袋装传感器8感到有袋装物体,则马达12会转起来并带动搅拌头10转起来,包括大物滚桶15也同时转起来;这样垃圾袋也会随搅拌头旋转,在破拆支板41上装有刀片9,它会将垃圾袋划碎。这时鼓风机13也启动了,它将碎絮状物从大物滚桶15的入口端吹到出口端并落到大物提取区7;袋中的垃圾也随搅拌头10的搅动,垃圾会慢慢进挤到大物滚桶15中。
As shown in Figure 2 and Figure 3, the stirring zone of the present invention works like this. When garbage is put in from the entrance, if the bagged garbage falls into the demolition area, the
如图4和图5所示,本发明过滤区是这样工作的。过滤区在本设备中是很重要的,它的目的主要是将混合垃圾按大、中、小的垃圾三种不同形状分开,且将垃圾送到各自的机械手待检板上,这样机械手对垃圾形状就不受限制了。具体方式是,它有两个不锈钢网格,和一个不锈钢接料板组成的三层滤网。第一滚桶网格29形成大物滚桶15,它是滚桶式的它安装在主转动轴30上,大物滚桶15的进口端和搅拌破拆搅拌区6水平相通,出口端和大物提取区7相通,鼓风机13安装在搅拌破拆区6并和大物滚桶15是水平纵向安装,风向是从大物滚桶15的进口端直吹到出口端,在第一滚桶网格29的外壁上装有一排毛刷16。第二滚桶网格33水平安装在大物滚桶15的下面,和大物滚桶15的外圆1/3弧相平行相抱,第二滚筒网格33外的毛刷16正好和第二滚桶网格33的内弧相切,这样只要第二滚筒网格33上有中物毛刷16都会将其刷出。第三层是小物接料板34,它是将第二滚筒网格33漏下来的小物垃圾和水,分别送到小物分拣机械手31和将垃圾带的水导流至污水存储箱25中。第一滚桶网格29将大垃圾网住,从大物滚桶15的出口端落到大物支板42处;中物、小物和水便从第一滚桶网格29漏下到第二滚桶网格33,这时小物和水又从第二滚桶网格33中漏下来,正好落到小物接料板34上;又因小物接料板34是按60°角度安装的,所以小垃圾会滑到小物分拣机械手31的待检板38上,而水被接水支板18接住引到污水存储箱25中。而被第二滚桶网格33网住的中物垃圾它在网格上,这时大物滚桶15上的毛刷16转动一周到来时,将中物垃圾从第二滚桶网格33上刷到了中物接料支板17上。就这样将垃圾按大、中、小、区分开了且送到各自的类别分拣处。
As shown in Figure 4 and Figure 5, the filter area of the present invention works like this. The filter area is very important in this equipment. Its purpose is mainly to separate the mixed garbage into three different shapes of large, medium and small garbage, and send the garbage to the respective manipulator waiting board, so that the manipulator can clean the garbage The shape is not limited. The specific method is that it has two stainless steel grids and a three-layer filter screen composed of a stainless steel receiving plate. The
如图6和图7所示,本发明的机械手是这样工作的。如从过滤区掉下来的垃圾,即刻被探头22感到,便发信号给控制系统36,系统处理后又输出一个信号给步进电机24,步进电机24带动卸料杆23也随转起来;所述的卸料杆23的前端装有推料杆 39和毛刷,它转到待检区时,正好将待检板38上的垃圾推下来;金属传感器20 和生物传感器35 它们分别成90度安装在待检板38 的挡板和底板上;如果机械手待检板38上是金属或是生物时,各自的传感器会感到便给信号给控制系统36,处理后也会输出信号给步进电机24,只是方向和以上所述方向正好相反;所述卸料翻转板32 、翻转电机 37安装在机械手臂卸料杆23的下侧;如果金属传感器20感到有金属垃圾时,系统会给翻转电机37动作带动卸料翻转板32翻转,翻转到位时步进电机24带动卸料杆23也随转起来,将金属垃圾从待检板38上推到支料板19上;当金属垃圾落下时系统又使翻转板回到原来的位置,这个位置是给生物垃圾落料用的。
As shown in Figure 6 and Figure 7, the manipulator of the present invention works like this. If the rubbish falling from the filter area is felt by the
Claims (9)
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