CN102935589A - High-speed intelligent automatic screw supply fastener - Google Patents
High-speed intelligent automatic screw supply fastener Download PDFInfo
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- CN102935589A CN102935589A CN201210485081XA CN201210485081A CN102935589A CN 102935589 A CN102935589 A CN 102935589A CN 201210485081X A CN201210485081X A CN 201210485081XA CN 201210485081 A CN201210485081 A CN 201210485081A CN 102935589 A CN102935589 A CN 102935589A
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Abstract
The invention discloses a high-speed intelligent automatic screw supply fastener which comprises a pressure feed type screw separation high-speed intelligent automatic screw supply mechanism and a vacuum suction type high-speed intelligent automatic screw fastening mechanism, wherein the pressure feed type screw separation high-speed intelligent automatic screw supply mechanism mainly comprises a motor, a material cylinder, a screw arrangement device and a screw separation device. According to the screw arrangement device, a material supply manner of rotating the material cylinder and combining a linear vibrator is adopted, and the screw arrangement material supply is ingeniously realized, so that the screws sent out from the material cylinder can be arranged in correct gestures. According to the vacuum suction type high-speed intelligent automatic screw fastening mechanism, a screw taking air cylinder controls a vacuum straw to move up and down, and at the same time, a vacuum generator acts to suck the screws, so that the manner of suction type screw feeding is ingeniously realized. The pressure feed type screw separation high-speed intelligent automatic screw supply mechanism is capable of providing continuous and stable material sources to various screwing devices. The vacuum suction type high-speed intelligent automatic screw fastening mechanism is capable of carrying out continuous and accurate screw fastening operations.
Description
Technical field
The present invention relates to the high-speed intelligent automatic fastening platform of a kind of stable dispensing and automatic fastening screw.
Background technology
Develop rapidly along with machinery industry, increasing plant equipment is supplied with the screw in its nailing operation and is required day by day to improve, demand also progressively increases, because the supply quality of screw directly has influence on the efficient of screw fastening work, thereby about the working (machining) efficiency of product to be processed, just so that the supply work of screw especially becomes the most important thing in the production and processing, so, for carrying out smoothly of production and processing, the continuous lifting of production efficiency, the needs that every profession and trade is urgent improve efficiency of supply and the quality of own production line screwing, thereby guarantee the production efficiency of product to be processed.
And along with the in recent years develop rapidly of information electronic industry, continuous productive process form on the production line is more obvious for automatic demand for nail equipment, in order to enlarge product yield, finish the production target of enterprise, a large amount of man power and materials' use forces enterprise to have to pay high cost, this is an acid test for information electronic industry even socioeconomic development, and enterprise is extremely urgent for a kind of advanced demand for nail and fastening apparatus.
Therefore, need a kind of equipment of design, with supply and the simplification of fastening operation and the raising of speed of realization to screw, thereby guarantee production efficient.
Summary of the invention
The present invention is different from existing equipment, the mode that does not adopt traditional operating personnel to place by hand the screw mode in screw supply process and adopt the conveying of electric and magnetic oscillation screw, pressure sending type to separate supply has designed pressure sending type separation screw high-speed intelligent and has automatically supplied the nailing machine structure; In the screw fastening process, do not adopt operating personnel's portable screw fastening machine, and adopted a kind of mode of vacsorb screw, be i.e. a kind of vacuum aspiration type high-speed intelligent automatic screw fastening machine structure; The present invention has designed high-speed intelligent automatically for the nail fastening machine with two mechanism's combinations, has simplified the structure of equipment, is very big improvement and the development to existing same category of device.
The technical solution adopted for the present invention to solve the technical problems is: comprise that pressure sending type separates the screw high-speed intelligent and automatically supplies nailing machine structure, vacuum aspiration type high-speed intelligent automatic screw fastening machine structure; Described pressure sending type separates the screw high-speed intelligent and automatically comprises motor for the nailing machine structure, barrel, screw array apparatus and screw separator, the tilted-putted barrel of motor-driven constantly rotates, the material road leading portion of screw array apparatus reaches in the barrel, the material road of screw array apparatus arranges piezoelectric type straight-line oscillation device, the material road end of screw array apparatus is connecting the screw separator, the screw separator arranges the propelling movement cylinder, the propelling movement cylinder will be sent the screw that is in material road end and separate from barrel, and will be pushed to the vaccum suction pipe mouth of vacuum aspiration type high-speed intelligent automatic screw fastening machine structure; Sensor is set in order to respond to screw number on the material road of screw array apparatus; The fixed angle in screw separator and material road is 45 °, the propelling movement cylinder end of screw separator is provided with the clip nail mouth, and after screw entered material road end, screw continued to move ahead and enters into the clip nail mouth, clip nail mouth frame the cap of screw, and the propelling movement cylinder by the screw separator pushes screw and puts in place;
Described vacuum aspiration type high-speed intelligent automatic screw fastening machine structure comprises screw suction means and screw fastening device two parts, get the screw cylinder action in the screw suction means so that vaccum suction pipe moves down, the screw that vacuum generator work final vacuum suction pipe comes the propelling movement of screw separator propelling movement cylinder is drawn to the bottom and contacts with the spiral shell cutter head, has realized following closely on the assimilating type; Then after screw was held, the spiral shell cutter drives the cylinder action was rotating downwards electric screwdriver drive spiral shell cutter head to screw fastening device, carries out pinning; Electric screwdriver connects the spiral shell cutter head by driving shaft, and electric screwdriver is rotated by driven by motor; Guide rail is fixed on the frame, screw fastening device is installed on the guide rail, and the spiral shell cutter drives the cylinder action screw fastening device along guide rail movement, and the spiral shell cutter drives the position that cylinder takes the spiral shell cutter head to mounting screw, screw fastening mechanism lock-screw is realized the screw fastening assembling; Guide rail top is equipped with photoelectric detection system and detects floating lock, the guide rail bottom is equipped with stop, the stroke of restriction vaccum suction pipe, and the guide rail bottom also is equipped with buffer and plays the buffering positioning action, prevent that the electric screwdriver decrease speed is too fast, the spiral shell cutter head outside also is equipped with screw and has or not the affirmation sensor.
The screw array apparatus adopts revolving sleeve and piezoelectric type straight-line oscillation device (straight-line feed device) associating feed mode, and the ingenious screw array feed of having realized is so that the screw of sending in the barrel can both be put with correct attitude.The screw separator has guaranteed then that from the work of the stable dispensing of screw array apparatus screw the screw that will be in material road end is separated, and pushes to accurate location.
Barrel rotatablely moves and the vibration of piezoelectric type straight-line feed device, so that screw enters the material road, material road upper sensor is sensed some screws, barrel will stop operating automatically, thereby interrupt supplying with, when material road upper sensor was responded to less than screw, barrel can be rotated further, finish lasting screw by vibration again and supply with, to realize the supply condition of safety and stability.
Material road adjusting size as required is to provide the screw of required different size.During feed, screw is vibrated to accurate location by barrel by piezoelectric type straight-line oscillation device.Very short, the special-shaped screw head or with the screw of the special shapes such as spring washer, double-deck packing ring for neck length, can both realize smooth feed.
Supplying with the propelling movement cylinder that screw adopts the screw separator to arrange, is that pressure sending type separates and send nail, can guarantee so processed product particularly electronic product can not be infected with metal dust and flying dust, to guarantee the cleannes of electronic product.The fixed angle in screw separator and material road is 45 °, after screw enters material road end, propelling movement cylinder by the screw separator is pushed into accurate location with screw, can be by the adjusting to the screw separator, reach the effect of adjustment screw accurate location, so that the demand of different screw fastening mechanism to be provided.
Pressure sending type separates the screw high-speed intelligent and automatically supplies the nailing machine structure, screw is provided to accurate location under the spiral shell cutter head, getting screw cylinder promotion vaccum suction pipe moves down, vacuum generator effect vaccum suction pipe is drawn screw simultaneously, after the spiral shell cutter head touches screw, the spiral shell swivel is moving, and the spiral shell cutter drives cylinder drive spiral shell cutter and moves down, and realizes screwing screw.
Guide rail top is equipped with photoelectric detection system and detects floating lock, the guide rail bottom is equipped with stop, the stroke of restriction vaccum suction pipe, when screw fastening device is advanced downwards, the guide rail bottom also is equipped with buffer and plays the buffering positioning action, prevent that the electric screwdriver decrease speed is too fast, the spiral shell cutter head outside also is equipped with screw and has or not the affirmation sensor.
The screw suction means is installed on the guide rail, getting under the screw cylinder action screw suction means along guide rail movement, guide rail end is equipped with stop, guaranteed that the screw suction means is the accuracy of vaccum suction pipe stroke, and the buffer of lower end, when screw fastening device is advanced, play the buffering positioning action downwards, when screw fastening device is realized screw lock, can not damage processed product again.Photoelectric detection system, its effect can detect the floating lock phenomenon in the screw automatically, accurately, can detect the floating lock problem of 0.3-0.5, thereby does not need to set up special testing staff and operation.By the rigorous design to mechanism control system, mechanism has automatic detection for following closely the function that whether puts, has or not screw in place, and when the screw suction means was not drawn to screw, screw fastening device was failure to actuate, and guaranteed that converted products does not suffer damage.Owing to taked the vacuum attraction mode to draw and lock-screw, can draw the iron end on flying dust and the screw, thereby not need to set up special product cleanup crew and operation, reach the effect of increasing work efficiency.Mechanism structure is simplified, and floor space is little, is suitable for being conducive to the simplification of production line operation in narrow position work.Mechanism structure is simplified, and can cooperate for spike devices with multiple, realizes the diversified operation of pinning, is satisfied with in the different field and processes for the product of locking demand.
The invention has the beneficial effects as follows: pressure sending type separates the screw high-speed intelligent and automatically can be screw fastening mechanism for the nailing machine structure good feed environment is provided, and that utilizes efficient stable send the nail function, improves nailing efficient, guarantees the quality of nailing product; Vacuum aspiration type high-speed intelligent automatic screw fastening machine structure can carry out continuously accurately screw fastening operation.Screw is drawn in the vacuum generator effect, and precise structure and simple discharges again very large space when having improved upper nail efficient, reduced the cost of equipment.Screw fastening device is simple in structure, and is convenient and swift and can guarantee again the safety and stability of operation, greatly improved the efficient of work.
Description of drawings
The present invention will be further described below in conjunction with accompanying drawing and concrete embodiment.
Fig. 1 is that pressure sending type separation screw high-speed intelligent of the present invention supplies nailing machine structure structure principle chart automatically.
Fig. 2 is vacuum aspiration type high-speed intelligent automatic locking screw mechanism structure chart of the present invention.
Among the figure, 1. motor, 2. barrel, 3. screw array apparatus, 4. screw separator, 5. clip nail mouth,
6. frame, 7. guide rail, 8. vacuum generator is 9. got the screw cylinder, 10. electric screwdriver, 11. photoelectric detection systems, 12. vaccum suction pipes, 13. stops, 14. buffers, 15. driving shafts, 16. spiral shell cutter heads.
The specific embodiment
Specify the present invention below in conjunction with embodiment.
As shown in Figure 1, guarantee that by motor 1 pressure sending type separates the screw high-speed intelligent automatically for the work of nailing machine structure, barrel 2 slant settings wherein, material road leading portion reaches in the barrel in the screw array apparatus 3, the other end in material road is connecting screw separating mechanism 4, screw separating mechanism 4 will be sent the screw that is in material road end and separate from barrel, the propelling movement cylinder end that is the screw separator is provided with clip nail mouth 5, after screw enters material road end, screw continues to move ahead and enters into clip nail mouth 5,5 in clip nail mouth the cap of screw, the propelling movement cylinder by the screw separator pushes screw and puts in place.
Equipment is when work, tilted-putted barrel constantly rotates, attitude accurately screw enters in the middle of the material road screw sequence, screw in the material road is transported to the screw separating mechanism by piezoelectric type straight-line oscillation device, by the screw separating mechanism it is pushed to accurate location again, so periodic duty realizes continuing for the nail operation.
Such design, so that this equipment has following advantage: at first, the ingehious design of mechanism, reduced screw at sorting time in earlier stage, screw is supplied endlessly, prevented that situation intermittently from appearring in feed, guaranteed the continual and steady running of screw feeding device, also cooperate the work of other mechanisms to lay a good groundwork with regard to increasing for the back, greatly reduced the working time, improved operating efficiency.Moreover, equipment adopts the pressure sending type screw to separate the mode of supplying with, and has guaranteed from the work of the stable dispensing of screw array apparatus screw, will send the screw that is in material road end and separate from barrel, and be pushed to accurate location, shorten work tempo and improved operating efficiency.At last, screw is delivered to accurate location (not adopting terrestrial gravitation from falling mode) by barrel by the vibration of keeping straight on.Like this, very short, the special-shaped screw head or with the screw of the special shapes such as spring washer, double-deck packing ring for neck length, can both realize smooth feed, guaranteed widely application and the practicality of this mechanism.
As shown in Figure 2, vacuum aspiration type high-speed intelligent automatic locking screw mechanism is comprised of screw suction means and screw fastening device, getting screw cylinder 9 promotion vaccum suction pipes 12 in the screw suction means moves down, screws are drawn in vacuum generator 8 effect, have realized the mode of following closely on the assimilating type, and screw fastening device is then after screw is held, the spiral shell cutter drives the cylinder action is rotating downwards spiral shell cutter head 16, carry out pinning, detect floating lock by photoelectric detection system 11, realize cycle operation.Electric screwdriver 10 connects spiral shell cutter head 16 by driving shaft 15, and electric screwdriver 10 is rotated by driven by motor.
Guide rail 7 is fixed on the frame 6, screw fastening device is installed on the guide rail 7, the spiral shell cutter drives the cylinder action screw fastening device and moves along guide rail 7, getting screw cylinder 9 control vaccum suction pipes 12 moves down, screw is drawn in simultaneously vacuum generator 8 effects, the spiral shell cutter drives cylinder and takes spiral shell cutter head 16 position of the mounting screw of appointment to, and screw fastening mechanism lock-screw is realized the screw fastening assembling.
Equipment is when work, after screw is delivered to the vaccum suction pipe below by the screw feed mechanism that matches, getting screw cylinder promotion vaccum suction pipe moves down, meanwhile, screw is drawn in the vacuum generator effect, and screw is held by vaccum suction pipe, and spiral shell cutter head front end touches screw, the center of spiral shell cutter head is corresponding with screw recess central point, after the screw feed mechanism was return, screw had or not the affirmation working sensor, when this sensor is not sensed screw, screw feed mechanism and screw draw frame machine be task again, draw screw, confirm that when screw has or not sensor examines when not measuring screw equipment alarm again, quit work, get back to initial position; When this sensor sensing during to screw, electric screwdriver 10 begins to rotate, and the spiral shell cutter drives cylinder driving electric spiral shell cutter 10 and moves down and screw screw, realizes fastening assembling, and operation so moves in circles.In addition, be equipped with stop 13 on the guide rail 7, the stroke of restriction vaccum suction pipe, when screw fastening device was advanced downwards, 14 bufferings of buffer positioning action prevented that electric screwdriver 10 decrease speeds are too fast.When electric screwdriver 10 moves down, if having or not, screw confirms that the induction of sensor senses device does not have screw, electric screwdriver will stop to advance, and gets back to initial position downwards under the drive of spiral shell cutter driving cylinder.In the time of lock-screw, photoelectric detection system 11 can detect the floating lock phenomenon in the screw, as runs into floating lock phenomenon above claimed range, and equipment alarm is in order in time take out bad product.
Such design, so that this equipment has following advantage: at first, the screw suction means designs cleverly, has reduced the time of screwing, has guaranteed the stability of material loading, for the fastening work of back is laid a good groundwork.Secondly, the stop on the guide rail so that the stroke of screw suction means is more accurate, both can have been realized locking, can not damage product to be processed again, had greatly improved the accuracy of mechanism.At last, the installation of buffer so that can because of excessive velocities not damage product to be processed in the process that screw fastening device is advanced downwards, has guaranteed stability and the security of mechanism.
The present invention is not limited to above-described embodiment, and protection scope of the present invention is all classified in any equivalent concepts or change in the technical scope that the present invention discloses as.
Claims (1)
1. a high-speed intelligent comprises that automatically for the nail fastening machine pressure sending type separates the screw high-speed intelligent and automatically supplies nailing machine structure, vacuum aspiration type high-speed intelligent automatic screw fastening machine structure; It is characterized in that: described pressure sending type separates the screw high-speed intelligent and automatically comprises motor (1) for the nailing machine structure, barrel (2), screw array apparatus (3) and screw separator (4), motor (1) drives constantly rotation of tilted-putted barrel (2), the material road leading portion of screw array apparatus (3) reaches in the barrel (2), the material road of screw array apparatus (3) arranges piezoelectric type straight-line oscillation device, the material road end of screw array apparatus (3) is connecting screw separator (4), screw separator (4) arranges the propelling movement cylinder, the propelling movement cylinder will be sent the screw that is in material road end and separate from barrel, and will be pushed to vaccum suction pipe (12) mouth of vacuum aspiration type high-speed intelligent automatic screw fastening machine structure; Sensor is set in order to respond to screw number on the material road of screw array apparatus (3); The fixed angle in screw separator and material road is 45 °, the propelling movement cylinder end of screw separator is provided with clip nail mouth (5), after screw enters material road end, screw continues to move ahead and enters into clip nail mouth (5), clip nail mouth (5) frame the cap of screw, and the propelling movement cylinder by the screw separator pushes screw and puts in place;
Described vacuum aspiration type high-speed intelligent automatic screw fastening machine structure comprises screw suction means and screw fastening device two parts, get screw cylinder (9) effect in the screw suction means so that vaccum suction pipe (12) moves down, the screw that vacuum generator (8) work final vacuum suction pipe (12) comes the propelling movement of screw separator (4) propelling movement cylinder is drawn to the bottom and contacts with spiral shell cutter head (16), has realized following closely on the assimilating type; Then after screw was held, the spiral shell cutter drives the cylinder action was rotating downwards electric screwdriver (10) drive spiral shell cutter head (16) to screw fastening device, carries out pinning; Electric screwdriver (10) connects spiral shell cutter head (16) by driving shaft (15), and electric screwdriver (10) is rotated by driven by motor; Guide rail (7) is fixed on the frame (6), screw fastening device is installed on the guide rail (7), the spiral shell cutter drives the cylinder action screw fastening device and moves along guide rail (7), the spiral shell cutter drives the position that cylinder takes spiral shell cutter head (16) to mounting screw, screw fastening mechanism lock-screw is realized the screw fastening assembling; Guide rail top is equipped with photoelectric detection system (11) and detects floating lock, guide rail (7) bottom is equipped with stop (13), the stroke of restriction vaccum suction pipe, guide rail (7) bottom also is equipped with buffer (14) and plays the buffering positioning action, prevent that electric screwdriver (10) decrease speed is too fast, the spiral shell cutter head outside also is equipped with screw and has or not the affirmation sensor.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210485081.XA CN102935589B (en) | 2012-11-23 | 2012-11-23 | High-speed intelligent is automatically for nail fastening machine |
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| CN201210485081.XA CN102935589B (en) | 2012-11-23 | 2012-11-23 | High-speed intelligent is automatically for nail fastening machine |
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| CN102935589A true CN102935589A (en) | 2013-02-20 |
| CN102935589B CN102935589B (en) | 2016-03-23 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104907818A (en) * | 2015-07-02 | 2015-09-16 | 宁波飞羚电气有限公司 | Self-suction screw machine and producing process thereof |
| CN105923358A (en) * | 2016-05-31 | 2016-09-07 | 济南鑫捷瑞电气有限公司 | Mixed supply device capable of simultaneously supplying screws in two specifications |
| CN107340775A (en) * | 2017-08-09 | 2017-11-10 | 苏州阿甘机器人有限公司 | The AGV dollies and its method of work of a kind of mounting screw |
| CN107340775B (en) * | 2017-08-09 | 2024-04-19 | 苏州阿甘机器人有限公司 | AGV trolley for mounting screws and working method thereof |
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| CN202114461U (en) * | 2011-05-26 | 2012-01-18 | 大连运明自动化技术有限公司 | Intermittent splitting type high-speed intelligent assembly machine capable of automatically fastening screws |
| CN202185728U (en) * | 2011-08-05 | 2012-04-11 | 大连运明自动化技术有限公司 | High-speed intelligent fastening assembly platform system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104907818A (en) * | 2015-07-02 | 2015-09-16 | 宁波飞羚电气有限公司 | Self-suction screw machine and producing process thereof |
| CN105923358A (en) * | 2016-05-31 | 2016-09-07 | 济南鑫捷瑞电气有限公司 | Mixed supply device capable of simultaneously supplying screws in two specifications |
| CN105923358B (en) * | 2016-05-31 | 2018-03-30 | 济南鑫捷瑞电气有限公司 | The mixing feed device of two kinds of specification screws can be supplied simultaneously |
| CN107340775A (en) * | 2017-08-09 | 2017-11-10 | 苏州阿甘机器人有限公司 | The AGV dollies and its method of work of a kind of mounting screw |
| CN107340775B (en) * | 2017-08-09 | 2024-04-19 | 苏州阿甘机器人有限公司 | AGV trolley for mounting screws and working method thereof |
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|---|---|
| CN102935589B (en) | 2016-03-23 |
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