CN202985061U - Automatic screw-supply universal type high-speed intelligent tightening machine - Google Patents
Automatic screw-supply universal type high-speed intelligent tightening machine Download PDFInfo
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- CN202985061U CN202985061U CN 201220632196 CN201220632196U CN202985061U CN 202985061 U CN202985061 U CN 202985061U CN 201220632196 CN201220632196 CN 201220632196 CN 201220632196 U CN201220632196 U CN 201220632196U CN 202985061 U CN202985061 U CN 202985061U
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- speed intelligent
- fastening
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- 238000007664 blowing Methods 0.000 claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 23
- 238000009826 distribution Methods 0.000 claims abstract description 16
- 210000000282 Nails Anatomy 0.000 claims description 29
- 238000005096 rolling process Methods 0.000 claims description 18
- 230000000694 effects Effects 0.000 claims description 11
- 239000007779 soft material Substances 0.000 claims description 10
- 238000001514 detection method Methods 0.000 claims description 7
- 238000007667 floating Methods 0.000 claims description 7
- 230000003139 buffering Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 230000002950 deficient Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 206010064684 Device dislocation Diseases 0.000 description 1
- 210000003128 Head Anatomy 0.000 description 1
- 230000000875 corresponding Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Abstract
An automatic screw-supply universal type high-speed intelligent tightening machine comprises a universal type high-speed intelligent automatic screw-locking mechanism and a blowing distribution type separating screw high-speed intelligent automatic screw-supply mechanism. The universal type high-speed intelligent automatic screw-locking mechanism can perform continuous and accurate screw tightening operation from random angles such as a horizontal direction, an inclined direction and a bottom direction and mainly comprises a screw propelling device, a screw absorbing device and a screw tightening device. The universal type high-speed intelligent automatic screw-locking mechanism solves the problems that the center of a screw concave position cannot be aligned with the center of a screwdriver head in horizontal screw tightening operation, screw tightening deflection occurs and defective products occur, and working efficiency is greatly improved. The blowing distribution type separating screw high-speed intelligent automatic screw-supply mechanism can provide good material supply environment for various screw tightening devices, screw tightening efficiency is improved by utilizing an efficient stable feeding function, and quality of screw tightening products is guaranteed.
Description
Technical field
The utility model relates to a kind of high-speed intelligent automatic screw fastening machine.
Background technology
In the occasion of screw fastening assembling, wherein a lot of need of productions carry out repeatedly screw fastening operation on product to be processed, wherein have a lot of products because of its need to adopt horizontal, oblique, the end of to first-class arbitrarily angled screw fastening mode, this class work manually-operated workload is large, and the missing nail phenomenon can appear, make the urgent needs of every profession and trade improve screw fastening efficient and the quality that laterally waits on own production line, and along with the develop rapidly of information electronic industry in recent years, also more and more higher for the requirement of screw fastening assembling.
In the production of screw fastening assembling, often a very little product will carry out repeatedly pinning, and different products is also different for the demand of the specification of revolving screw thereon, traditional screw fastening assembling way is to take screwdriver before screwing screw with artificial hand, adopt the mode of permanent magnetic suck, utilize magnetic force that screw is picked up or operating personnel are manual that screw is put into rigging position, and then utilize screwdriver that screw is screwed, this mode of production makes hand labor intensity very large, production efficiency is very low, and the quality of product also can't be guaranteed.
Therefore, need a kind of equipment of design, laterally wait the automatic fastening assembling to realize screw, enhance productivity, guarantee the quality of the fastening assembling of cross screw.
Summary of the invention
the utility model is different from existing equipment, do not adopt operating personnel's portable screw fastening machine in the screw fastening process at any angle horizontal the grade, and adopted a kind of first air pressure to blow the mode of vacsorb screw again, a kind of universal type high-speed intelligent automatic screw nail locking mechanism that has been utility model, do not adopt traditional operating personnel to place by hand the screw mode in screw supply process and adopt blowing distribution type to separate the mode that screw is supplied with, be that blowing distribution type separation screw high-speed intelligent supplies the nailing machine structure automatically, designed thus the utility model a kind of automatic for nail universal type high-speed intelligent fastening machine, the structure of equipment and the difficulty of operation have been simplified, very big improvement and the development to existing same category of device.
the technical scheme that its technical problem that solves the utility model adopts is: comprise that universal type high-speed intelligent automatic screw nail locking mechanism separates the screw high-speed intelligent and automatically supplies the nailing machine structure with blowing distribution type, described universal type high-speed intelligent automatic screw nail locking mechanism mainly comprises the screw pusher, three parts of screw suction means and screw fastening device, the screw suction means is arranged on guide rail, the screw pusher will be pushed to the vaccum suction pipe suction by the propelling movement cylinder through the screw that soft material pipe blows and follow closely the position, vaccum suction pipe by the screw suction means holds screw again, realize drawing upper nail, screw fastening device is after screw is held, the spiral shell cutter is in rotary moving under spiral shell cutter driving cylinder action, carry out fastening, getting screw cylinder control vaccum suction pipe moves to screw orientation, screw is drawn in vacuum generator effect simultaneously, the spiral shell cutter drives cylinder and driver bit is taken to the position of mounting screw, and the screw lock position is shifted in spiral shell cutter rotation and driving at the spiral shell cutter under the drive of cylinder, realize the fastening assembling of screw, screw separates the screw high-speed intelligent by the blowing distribution type that matches and automatically is blown into by soft material pipe in the propelling movement cylinder clip nail mouth of screw pusher for the nailing machine structure, and the clip nail mouth clips screw and is sent to vaccum suction pipe and inhales the nail position, screw is set near driver bit has or not the confirmation sensor, be equipped with stop on guide rail, the stroke of restriction vaccum suction pipe, buffer also is set plays the buffering positioning action, prevent that screw fastening from filling translational speed too fast, by being arranged on the photoelectric detection system on guide rail, detect floating lock,
described blowing distribution type separates the screw high-speed intelligent and automatically supplies the nailing machine structure, integral installation is on support body, the barrel slant setting wherein rolls, micromachine drives tilted-putted rolling barrel and constantly rotates, the material road leading portion of screw array apparatus reaches in the rolling barrel, the material road of screw array apparatus arranges piezoelectric type straight-line oscillation device, the material road other end of screw array apparatus is connecting the screw separator, the material pipe of screw separator outlet is connecting the screw blowing device, screw blowing device end connects the universal type high-speed intelligent automatic screw nail locking mechanism that coordinates with mechanism by soft material pipe, the screw blowing device also connects compressed air piping.
Universal type high-speed intelligent automatic screw nail locking mechanism has adopted the upper nail mode of first air-blowing final vacuum assimilating type, such design, solved horizontal the grade in terminal operation, the problem that screw recess center can't align with the driver bit center, prevent in the work of screw fastening, the deflection of screw lock or situation that at all can't be fastening occur.In mechanism, the screw suction means is arranged on guide rail, the screw suction means is along guide rail movement under cylinder action, guide rail end is equipped with stop, guaranteed the accuracy of screw suction means stroke, and the buffer of lower end, screw fastening device plays the buffering positioning action downwards when advancing, can not damage processed product again when screw fastening device is realized screw lock.Be equipped with photoelectric detection system in mechanism, its effect can detect the floating lock phenomenon in screw automatically, accurately, can detect the floating lock problem of 0.3-0.5, thereby does not need to set up special testing staff and operation.Have or not the confirmation sensor by the screw in mechanism, mechanism has automatic detection and whether puts, has or not the function of screw for nail in place, and when the screw suction means was not drawn to screw, screw fastening device was failure to actuate, and guaranteed that converted products does not suffer damage.Draw and lock-screw because mechanism has taked the vacuum attraction mode, can draw the iron end on flying dust and screw, thereby not need to set up special product cleanup crew and operation, reach the effect of increasing work efficiency.Mechanism structure is simplified, and floor space is little, is suitable in the work of narrow position, has solved the problem of the screw lock such as horizontal, and is easy to operate, is conducive to the simplification of production line operation.
Blowing distribution type separates the screw high-speed intelligent and automatically adopts rotary rolling barrel and piezoelectric type straight-line oscillation device associating feed mode for the screw array apparatus of nailing machine structure, the screw of sending in the rolling barrel can be put with correct attitude, the screw separator has guaranteed from the work of the stable dispensing of screw array apparatus screw, to be in the screw of expecting the road junction separates, and deliver to accurate location, realized to the work of a plurality of material pipes dispensing screws, the screw blowing device has been completed the screw that will expect in pipe and has been blown into work in the screw fastening mechanism that matches with mechanism.The mode that the screw blowing device adopts gases at high pressure to blow, with screw blow to screw fastening assemble mechanism that the utility model mechanism matches in, guaranteed rapidity and reliability for nail.Screw rolling barrel in the utility model mechanism rotatablely moves and the vibration of piezoelectric type straight-line oscillation device, make screw enter the material road, material road upper sensor is sensed some screws, the rolling barrel will stop operating, thereby interrupt supplying with, when expecting road upper sensor induction less than screw, the rolling barrel will be rotated further, vibrate to complete sustainable supply by piezoelectric type straight-line oscillation device, to realize the supply condition of safety and stability.Material road in mechanism is adjusting size as required, so that the screw of required different size to be provided.During the mechanism feed, screw is vibrated to accurate location by the rolling barrel by piezoelectric type straight-line oscillation device.For different row head of screw or with the screw of the special shapes such as packing ring, can realize smooth feed.The mechanism structure composition is simple, convenient, can with multiple relevant apparatus coordinating operation, application surface is extensive.
The beneficial effects of the utility model are: universal type high-speed intelligent automatic screw nail locking mechanism can horizontal, oblique, Down-Up wait the arbitrarily angled screw fastening operation accurately continuously of carrying out.Screw is by being blown in the screw pusher by soft material pipe for the nailing machine structure, put with accurate attitude, the screw pusher is delivered to accurate location, getting screw in the screw suction means draws cylinder and controls vaccum suction pipe and move to the screw placement place, screw is drawn in simultaneously vacuum generator effect, has realized drawing upper nail, has solved laterally to wait that in the trip bolt operation, screw recess center can't align with the driver bit center, screw fastening generation deflection, the problem of the bad product of appearance.After screw was held by suction means, screw fastening device moved to the product to be processed direction under the effect of spiral shell cutter driving cylinder, and spiral shell cutter rotational lock screw fulfils assignment, and is convenient and swift, greatly improved operating efficiency.The safety of this mechanism and test section, large characteristics of this mechanism, limited block and buffer have been installed in mechanism, can limit the stroke that the spiral shell cutter moves to the product to be processed direction by stop, can realize cushioning effect by buffer again, prevent that spiral shell cutter translational speed is too fast, damage product to be processed, and the photoelectric detection system in mechanism, effectively detected the floating lock phenomenon in the screw fastening process, and then prevent that bad product from flowing into subsequent processing and market, and can debug timely equipment.
Blowing distribution type separates the screw high-speed intelligent and automatically can be multiple screw nail locking mechanism for the nailing machine structure good feed environment is provided, and that utilizes efficient stable send the nail function, realizes improving nailing efficient, guarantees the quality of nailing product.
Description of drawings
Below in conjunction with accompanying drawing and concrete embodiment, the utility model is further described.
Fig. 1 is that the utility model blowing distribution type separates the structure principle chart that the screw high-speed intelligent supplies the nailing machine structure automatically.
Fig. 2 is that the utility model blowing distribution type separates the top view that the screw high-speed intelligent supplies the nailing machine structure automatically.
Fig. 3 is the utility model universal type high-speed intelligent automatic screw fastening machine structure structural front view.
Fig. 4 is the side view of the utility model universal type high-speed intelligent automatic screw fastening machine structure.
In figure, 1. screw pusher, 2. buffer, 3. soft material pipe, 4. stop, 5. photoelectric detection system, 6. spiral shell cutter, 7. driver bit, 8. vacuum generator, 9. get the screw cylinder, 10. support body, 11. rolling barrels, 12. screw array apparatus, 13. the screw separator, 14. screw blowing devices.
The specific embodiment
Illustrate the utility model below in conjunction with embodiment.
As shown in Figure 2, universal type high-speed intelligent automatic screw nail locking mechanism, screw is blowed by soft material pipe 3 and enters in screw pusher 1, screw pusher 1 pushes to accurate location with it, get screw cylinder 9 control vaccum suction pipes and move to screw orientation, screws are drawn in vacuum generator 8 effects simultaneously, and the spiral shell cutter drives cylinder and driver bit 7 taken to the position of the mounting screw of appointment, spiral shell cutter 6 rotation is also shifted to the screw lock position under the drive of cylinder, realize the fastening assembling of screw.
equipment is when work, screw is blown in the screw pusher by soft material pipe by the screw feed mechanism that matches, getting screw cylinder promotion vaccum suction pipe moves to it, meanwhile, screw is drawn in the vacuum generator effect, screw is held by vaccum suction pipe, the driver bit front end touches screw, the center of guaranteeing driver bit is corresponding with screw recess central point, after the screw pusher is return, screw has or not the confirmation working sensor, when sensor is not sensed screw, screw feed mechanism and screw draw frame machine be task again, draw screw, when having or not, screw confirms that sensor examines when not measuring screw again, equipment alarm, quit work, get back to initial position, when sensor sensing arrived screw, the spiral shell cutter began to rotate, and cylinder drive spiral shell cutter moves forward and screws screw, realizes fastening assembling, and operation so moves in circles.In addition, be equipped with stop on guide rail, the stroke of restriction vaccum suction pipe, when screw fastening device was advanced forward, buffer played the buffering positioning action, prevented that screw fastening mechanism translational speed is too fast.In the time of lock-screw, photoelectric detection system can detect the floating lock phenomenon in screw, as runs into floating lock phenomenon over claimed range, and equipment alarm is in order in time take out bad product.
Such design, make this equipment have advantages of following: at first, mechanism has adopted the first air-blowing upper nail mode of assimilating type again, solved horizontal the grade in screw fastening, the problem that screw recess central point and driver bit center are difficult to aim at, prevented in the work of screw fastening, fastening deflection or the situation that at all can't be fastening of occurring that screw occurs, and the screw suction means designs cleverly, reduced the time of screwing, guaranteed the stability of material loading, for the fastening work of back is laid a good groundwork.Secondly, the stop on guide rail makes the stroke of screw suction means more accurate, both can realize locking, can not damage product to be processed again, has greatly improved the accuracy of mechanism.The installation of buffer can not damage product to be processed because of excessive velocities in the process that makes screw fastening device advance forward, has guaranteed stability and the security of mechanism.At last, the design of screw pusher can be when screw fastening device carries out the locking of screw, fastening screw used next time is ready in advance, for place mat is carried out in screw fastening work next time, like this, the efficient of raising work is greatly saved the working time.
As shown in Figure 1, blowing distribution type separates the screw high-speed intelligent and automatically is arranged on support body 10 for the nailing machine structure, barrel 11 slant settings wherein roll, the material road leading portion of screw array apparatus 12 reaches in rolling barrel 11, the material road other end of screw array apparatus 12 is connecting screw separator 13, the material pipe of screw separator front end exit is connecting screw blowing device 14, and screw blowing device 14 ends can connect the multiple screw fastening device that coordinates with mechanism; Screw blowing device 14 also connects compressed air piping.
equipment is when work, with the unordered securing member at random rolling barrel 11 of packing into, micromachine drives tilted-putted rolling barrel 11 and constantly rotates, be provided with a plurality of blade angles in the rolling barrel, the securing members such as drive screw roll in rolling barrel 11, attitude screw accurately enters in the middle of the material road inner bolt sequence of screw array apparatus 12, screw in the material road is transported to screw separator 13 by piezoelectric type straight-line oscillation device, its effect is that screw is assigned in the middle of different material pipes, screw separator 13 connects compressed air piping, under compressed-air actuated blowing, the isolated screw of screw separator 13 arrives in the screw fastening mechanism that matches with this mechanism through material pipe, so move in circles, realize continual for nail work.
Such design, make this equipment have advantages of following: at first, equipment has adopted blowing distribution type to separate the mode that screw is supplied with, guaranteed from the work of the stable dispensing of screw array apparatus screw, to send from the rolling barrel be in the material road junction screw separate, push away feeding pipe, be blown into accurate location, shorten work tempo, improved operating efficiency.At last, screw is delivered to material exit, road by the rolling barrel by piezoelectric type straight-line oscillation, like this, for the special-shaped screw head or with the screw of the special shapes such as double-deck packing ring, can realize smooth feed, guaranteed extensive use and the practicality of this mechanism.
The utility model is not limited to above-described embodiment, and protection domain of the present utility model is all classified in any equivalent concepts or change in the technical scope that the utility model discloses as.
Claims (1)
1. one kind supplies nail universal type high-speed intelligent fastening machine automatically, comprise that universal type high-speed intelligent automatic screw nail locking mechanism separates the screw high-speed intelligent and automatically supplies the nailing machine structure with blowing distribution type, it is characterized in that: described universal type high-speed intelligent automatic screw nail locking mechanism mainly comprises screw pusher (1), three parts of screw suction means and screw fastening device, the screw suction means is arranged on guide rail, screw pusher (1) will be pushed to the vaccum suction pipe suction by the propelling movement cylinder through the screw that soft material pipe (3) blow and follow closely the position, vaccum suction pipe by the screw suction means holds screw again, realize drawing upper nail, screw fastening device is after screw is held, spiral shell cutter (6) is in rotary moving under spiral shell cutter driving cylinder action, carry out fastening, getting screw cylinder (9) control vaccum suction pipe moves to screw orientation, screw is drawn in vacuum generator (8) effect simultaneously, the spiral shell cutter drives cylinder and driver bit (7) is taken to the position of mounting screw, the screw lock position is shifted in spiral shell cutter (6) rotation and driving at the spiral shell cutter under the drive of cylinder, realize the fastening assembling of screw, screw separates the screw high-speed intelligent by the blowing distribution type that matches and automatically is blown into by soft material pipe (3) in the propelling movement cylinder clip nail mouth of screw pusher for the nailing machine structure, and the clip nail mouth clips screw and is sent to vaccum suction pipe and inhales and follow closely the position, near driver bit (7), screw is set and has or not the confirmation sensor, be equipped with stop (4) on guide rail, the stroke of restriction vaccum suction pipe, buffer (2) also is set plays the buffering positioning action, prevent that screw fastening from filling translational speed too fast, by being arranged on the photoelectric detection system (5) on guide rail, detect floating lock,
described blowing distribution type separates the screw high-speed intelligent and automatically supplies the nailing machine structure, integral installation is on support body (10), barrel (11) slant setting wherein rolls, micromachine drives constantly rotation of tilted-putted rolling barrel (11), the material road leading portion of screw array apparatus (12) reaches in rolling barrel (11), the material road of screw array apparatus (12) arranges piezoelectric type straight-line oscillation device, the material road other end of screw array apparatus (12) is connecting screw separator (13), the material pipe of screw separator outlet is connecting screw blowing device (14), screw blowing device (14) end connects the universal type high-speed intelligent automatic screw nail locking mechanism that coordinates with mechanism by soft material pipe, screw blowing device (14) also connects compressed air piping.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220632196 CN202985061U (en) | 2012-11-23 | 2012-11-23 | Automatic screw-supply universal type high-speed intelligent tightening machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220632196 CN202985061U (en) | 2012-11-23 | 2012-11-23 | Automatic screw-supply universal type high-speed intelligent tightening machine |
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| CN202985061U true CN202985061U (en) | 2013-06-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201220632196 Expired - Fee Related CN202985061U (en) | 2012-11-23 | 2012-11-23 | Automatic screw-supply universal type high-speed intelligent tightening machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102935588A (en) * | 2012-11-23 | 2013-02-20 | 大连运明自动化技术有限公司 | Universal type high-speed intelligent fastening machine with automatic screw supply function |
| CN104647016A (en) * | 2014-12-31 | 2015-05-27 | 大连运明自动化技术有限公司 | Automatic fastening disassembling module for fastening robot |
| CN106425444A (en) * | 2016-12-17 | 2017-02-22 | 大连运明自动化技术有限公司 | Screw assembly machine |
| CN106736469A (en) * | 2016-12-17 | 2017-05-31 | 大连运明自动化技术有限公司 | A kind of method of work for assembling screw machine |
| CN107751024A (en) * | 2017-09-29 | 2018-03-06 | 必然科技有限公司 | Pet tractor automatic assembling and automatic assembling flow path |
-
2012
- 2012-11-23 CN CN 201220632196 patent/CN202985061U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102935588A (en) * | 2012-11-23 | 2013-02-20 | 大连运明自动化技术有限公司 | Universal type high-speed intelligent fastening machine with automatic screw supply function |
| CN104647016A (en) * | 2014-12-31 | 2015-05-27 | 大连运明自动化技术有限公司 | Automatic fastening disassembling module for fastening robot |
| CN106425444A (en) * | 2016-12-17 | 2017-02-22 | 大连运明自动化技术有限公司 | Screw assembly machine |
| CN106736469A (en) * | 2016-12-17 | 2017-05-31 | 大连运明自动化技术有限公司 | A kind of method of work for assembling screw machine |
| CN106425444B (en) * | 2016-12-17 | 2018-08-07 | 大连运明自动化技术有限公司 | A kind of assembling screw machine |
| CN106736469B (en) * | 2016-12-17 | 2019-04-05 | 大连运明自动化技术有限公司 | A kind of working method assembling screw machine |
| CN107751024A (en) * | 2017-09-29 | 2018-03-06 | 必然科技有限公司 | Pet tractor automatic assembling and automatic assembling flow path |
| CN107751024B (en) * | 2017-09-29 | 2022-12-06 | 必然科技有限公司 | Automatic assembling machine and automatic assembling process for pet tractor |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130612 Termination date: 20171123 |