CN102935588B - Automatic for nail universal type high-speed intelligent fastening machine - Google Patents
Automatic for nail universal type high-speed intelligent fastening machine Download PDFInfo
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- CN102935588B CN102935588B CN201210485040.0A CN201210485040A CN102935588B CN 102935588 B CN102935588 B CN 102935588B CN 201210485040 A CN201210485040 A CN 201210485040A CN 102935588 B CN102935588 B CN 102935588B
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- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 238000007664 blowing Methods 0.000 claims abstract description 33
- 238000009826 distribution Methods 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims description 24
- 238000005096 rolling process Methods 0.000 claims description 18
- 230000009471 action Effects 0.000 claims description 12
- 239000007779 soft material Substances 0.000 claims description 10
- 238000007667 floating Methods 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 6
- 238000012790 confirmation Methods 0.000 claims description 5
- 230000003139 buffering effect Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- Dovetailed Work, And Nailing Machines And Stapling Machines For Wood (AREA)
- Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
Abstract
A kind of automatically for nail universal type high-speed intelligent fastening machine, comprise universal type high-speed intelligent automatic screw nail locking mechanism to be separated screw high-speed intelligent with blowing distribution type and automatically to supply nailing machine structure, universal type high-speed intelligent automatic screw nail locking mechanism mechanism horizontal, oblique, Down-Up etc. arbitrarily angledly can carry out screw fastening operation accurately continuously, and mechanism mainly comprises screw pusher, screw suction means and screw fastening device three parts.Mechanism solves screw recess center in trip bolt operation of laterally waiting and cannot align with driver bit center, and the problem of bad product, appears in screw fastening generation deflection, drastically increases operating efficiency.Blowing distribution type is separated screw high-speed intelligent and automatically can be for nailing machine structure the feed environment that multiple nailing device provides good, and what utilize efficient stable send nail function, realizes improving nailing efficiency, ensures the quality of nailing product.
Description
Technical field
The present invention relates to a kind of high-speed intelligent automatic screw fastening machine.
Background technology
In the occasion of screw fastening assembling, wherein a lot of need of production carries out repeatedly screw fastening operation on product to be processed, wherein have a lot of product horizontal, oblique because its needs must adopt, the end of to first-class arbitrarily angled screw fastening mode, this kind of working artificial's operation element amount is large, and there will be missing nail phenomenon, make every profession and trade urgent to need to improve on oneself production line horizontal etc. screw fastening efficiency and quality, and along with the develop rapidly of information electronic industry in recent years, the requirement for screw fastening assembling is also more and more higher.
In the production of screw fastening assembling, often a very little product will carry out repeatedly pinning, and different products is also different for the demand of the specification of the screw revolved thereon, traditional screw fastening assembling way takes screwdriver before tightening screw with artificial hand, adopt the mode of permanent magnetic suck, magnetic force is utilized to be picked up by screw or operating personnel are manual that screw is put into rigging position, and then utilize screwdriver to be screwed by screw, this mode of production makes hand labor intensity very large, production efficiency is very low, and the quality of product also cannot be guaranteed.
Therefore, need to design a kind of equipment, laterally wait automatic fastening assembling to realize screw, enhance productivity, ensure the quality of the fastening assembling of cross screw.
Summary of the invention
The present invention is different from existing equipment, operating personnel's portable screw fastening machine is not adopted in transverse direction etc. at any angle screw fastening process, and have employed the mode that a kind of first air pressure blows vacsorb screw again, namely a kind of universal type high-speed intelligent automatic screw nail locking mechanism has been invented, in screw supply process, do not adopt traditional operating personnel to place screw mode by hand and adopt blowing distribution type to be separated the mode of screw supply, namely blowing distribution type is separated screw high-speed intelligent and automatically supplies nailing machine structure, devise the present invention thus a kind of automatically for nail universal type high-speed intelligent fastening machine, simplify the structure of equipment and the difficulty of operation, the very big improvement to existing same category of device and development.
The technical solution adopted for the present invention to solve the technical problems is: comprise universal type high-speed intelligent automatic screw nail locking mechanism and be separated screw high-speed intelligent with blowing distribution type and automatically supply nailing machine structure, described universal type high-speed intelligent automatic screw nail locking mechanism mainly comprises screw pusher, screw suction means and screw fastening device three parts, screw suction means is arranged on guide rail, screw pusher is pushed to vaccum suction pipe suction nail position by blowing the screw come through soft material pipe by pushing cylinder, by the vaccum suction pipe of screw suction means, screw is held again, realize drawing upper nail, screw fastening device is after screw is held, under spiral shell cutter drives cylinder action, spiral shell cutter is in rotary moving, carry out fastening, get screw cylinder control vaccum suction pipe to move to screw orientation, vacuum generator action draws screw simultaneously, spiral shell cutter drives cylinder driver bit to be taken to the position of mounting screw, and spiral shell cutter rotates and shift to screw lock position under the drive of spiral shell cutter driving cylinder, realizes the fastening assembling of screw, screw is separated screw high-speed intelligent by the blowing distribution type matched and is automatically blown in the propelling movement cylinder clip nail mouth of screw pusher for nailing machine structure by soft material pipe, and clip nail mouth clips screw and is sent to vaccum suction pipe suction nail position, screw is set near driver bit with or without confirmation sensor, guide rail is equipped with stop, the stroke of restriction vaccum suction pipe, buffer is also set and plays buffering positioning action, preventing screw fastening to be filled with translational speed too fast, by being arranged on the photoelectric detection system on guide rail, detecting floating lock,
Described blowing distribution type is separated screw high-speed intelligent and automatically supplies nailing machine structure, integral installation is on support body, wherein rolling barrel slant setting, micromachine drives tilted-putted rolling barrel constantly to rotate, the material road leading portion of screw array apparatus reaches in rolling barrel, the material road of screw array apparatus arranges piezoelectric type linear vibrator, the material road other end of screw array apparatus is connected to screw separator, the material pipe of screw separator outlet is connected to screw blowing device, screw blowing device end connects the universal type high-speed intelligent automatic screw nail locking mechanism coordinated with mechanism by soft material pipe, screw blowing device also connects compressed air piping.
Universal type high-speed intelligent automatic screw nail locking mechanism have employed the upper nail mode of first air-blowing final vacuum assimilating type, such design, solve and laterally wait in terminal operation, the problem that screw recess center cannot align with driver bit center, prevent in the work of screw fastening, occur screw lock deflection or at all cannot be fastening situation.In mechanism, screw suction means is arranged on guide rail, under cylinder action, screw suction means is along guide rail movement, guide rail end is equipped with stop, ensure that the accuracy of screw suction means stroke, and the buffer of lower end, play buffering positioning action downwards time screw fastening device is advanced, while screw fastening device realizes screw lock, processed product can not be damaged again.Mechanism is equipped with photoelectric detection system, and its effect can detect the floating lock phenomenon in screw automatically, accurately, can detect the floating lock problem of 0.3-0.5, thus not need to set up special testing staff and operation.By the screw in mechanism with or without confirmation sensor, mechanism have automatically detect whether put in place for nail, with or without the function of screw, when screw suction means is not drawn to screw time, screw fastening device is failure to actuate, and guarantees that converted products does not suffer damage.Because mechanism takes vacuum attraction mode to draw and lock-screw, the iron end on flying dust and screw can be drawn, thus do not need to set up special product cleanup crew and operation, reach the effect of increasing work efficiency.Mechanism structure is simplified, and floor space is little, is suitable for, in the work of narrow position, solving the problem of the screw lock such as transverse direction, easy to operate, is conducive to the simplification of production line operation.
Blowing distribution type is separated screw high-speed intelligent and automatically adopts rotary rolling barrel and piezoelectric type linear vibrator associating feed mode for the screw array apparatus of nailing machine structure, the screw sent in rolling barrel can be put with correct attitude, screw separator then ensure that the work of stablizing dispensing screw from screw array apparatus, the screw being in material road junction is separated, and deliver to accurate location, achieve the work to multiple material pipe dispensing screw, screw blowing device then completes the work be blown into by the screw in material pipe in the screw fastening mechanism matched with mechanism.The mode that screw blowing device adopts gases at high pressure to blow, blows screw in the screw fastening assemble mechanism matched with mechanism of the present invention, ensure that the rapidity for nail and reliability.Screw rolling barrel rotary motion in mechanism of the present invention and the vibration of piezoelectric type linear vibrator, screw is made to enter material road, material road upper sensor senses some screws, rolling barrel will stop operating, thus interrupt supply, when the upper sensor induction of material road is less than screw, rolling barrel will be rotated further, sustainable supply has been carried out, to realize the supply condition of safety and stability by the vibration of piezoelectric type linear vibrator.Mechanism Zhong Liao road can adjusting size as required, to provide the screw of required different size.During mechanism's feed, screw is vibrated to accurate location by the barrel that rolls by piezoelectric type linear vibrator.For different row head of screw or with the screw of the special shapes such as packing ring, smooth feed can be realized.Mechanism structure composition is simple, convenient, can with multiple relevant apparatus coordinating operation, application surface is extensive.
The invention has the beneficial effects as follows: universal type high-speed intelligent automatic screw nail locking mechanism horizontal, oblique, Down-Up etc. arbitrarily angledly can carry out screw fastening operation accurately continuously.Screw is by being blown in screw pusher for nailing machine structure by soft material pipe, put with exact posture, screw pusher delivers to accurate location, get screw absorption cylinder control vaccum suction pipe in screw suction means to move to screw placement place, vacuum generator action draws screw simultaneously, achieves and draws upper nail, and solving screw recess center in trip bolt operation of laterally waiting cannot align with driver bit center,, there is the problem of bad product in screw fastening generation deflection.After screw is held by suction means, screw fastening device moves to product to be processed direction under spiral shell cutter drives the effect of cylinder, and spiral shell cutter rotational lock screw, fulfils assignment, convenient and swift, drastically increases operating efficiency.The safety of mechanism and detecting portion, it is a large feature of mechanism, limited block and buffer has been installed in mechanism, both the stroke of spiral shell cutter to the movement of product to be processed direction was limited by stop, cushioning effect is realized again by buffer, prevent spiral shell cutter translational speed too fast, damage product to be processed, and the photoelectric detection system in mechanism, then effectively have detected the floating lock phenomenon in screw fastening process, and then prevent bad product from flowing into subsequent processing and market, and can debug timely equipment.
Blowing distribution type is separated screw high-speed intelligent and automatically can be for nailing machine structure the feed environment that screw nail locking mechanism provides good, and what utilize efficient stable send nail function, realizes improving nailing efficiency, ensures the quality of nailing product.
Accompanying drawing explanation
Below in conjunction with accompanying drawing and concrete embodiment, the present invention will be further described.
Fig. 1 is the structure principle chart that blowing distribution type of the present invention is separated that screw high-speed intelligent supplies nailing machine structure automatically.
Fig. 2 is the top view that blowing distribution type of the present invention is separated that screw high-speed intelligent supplies nailing machine structure automatically.
Fig. 3 is universal type high-speed intelligent automatic screw fastening machine structure structural front view of the present invention.
Fig. 4 is the side view of universal type high-speed intelligent automatic screw fastening machine structure of the present invention.
In figure, 1. screw pusher, 2. buffer, 3. soft material pipe, 4. stop, 5. photoelectric detection system, 6. spiral shell cutter, 7. driver bit, 8. vacuum generator, 9. get screw cylinder, 10. support body, 11. rolling barrels, 12. screw array apparatus, 13. screw separators, 14. screw blowing devices.
Detailed description of the invention
The present invention is illustrated below in conjunction with embodiment.
As shown in Figure 2, universal type high-speed intelligent automatic screw nail locking mechanism, screw is blowed by soft material pipe 3 and enters in screw pusher 1, screw pusher 1 is pushed to accurate location, get screw cylinder 9 to control vaccum suction pipe and move to screw orientation, simultaneously vacuum generator 8 action draws screw, spiral shell cutter drives cylinder driver bit 7 to be taken to the position of the mounting screw of specifying, spiral shell cutter 6 rotates and shift to screw lock position under the drive of cylinder, realizes the fastening assembling of screw.
Equipment operationally, screw is blown in screw pusher by the screw feed mechanism matched by soft material pipe, get screw cylinder promotion vaccum suction pipe to move to it, meanwhile, vacuum generator action draws screw, screw is held by vaccum suction pipe, driver bit front end touches screw, guarantee that the center of driver bit is corresponding with screw recess central point, after screw pusher is return, screw is with or without confirmation working sensor, when sensor does not sense screw, screw feed mechanism and screw draw frame machine task again, draw screw, when screw with or without confirmation sensor again examine do not measure screw time, equipment alarm, quit work, get back to initial position, when sensor sensing is to screw, spiral shell cutter starts to rotate, and cylinder drives spiral shell cutter to move forward tightening screw, and realize fastening assembling, so move in circles operation.In addition, guide rail is equipped with stop, the stroke of restriction vaccum suction pipe, when screw fastening device is advanced forward, buffer plays buffering positioning action, prevents screw fastening mechanism translational speed too fast.While lock-screw, photoelectric detection system can detect the floating lock phenomenon in screw, exceedes claimed range, equipment alarm, to take out bad product in time as run into floating lock phenomenon.
Such design, this equipment is made to have following advantage: first, mechanism have employed the upper nail mode of first air-blowing assimilating type again, solve and laterally wait in screw fastening, screw recess central point and driver bit center are difficult to the problem of aiming at, prevent in the work of screw fastening, occur that deflection or situation that at all cannot be fastening appear in the fastening of screw, and screw suction means designs cleverly, decrease the time of screwing, ensure that the stability of material loading, for fastening work is below laid a good groundwork.Secondly, the stop on guide rail, makes the stroke of screw suction means more accurate, both can realize locking, and can not damage product to be processed again, drastically increase the accuracy of mechanism.The installation of buffer, because of excessive velocities, can not damage product to be processed in the process that screw fastening device is advanced forward, ensure that stability and the security of mechanism.Finally, the design of screw pusher, can while screw fastening device carries out the locking of screw, fastening screw used is next time ready in advance, for place mat is carried out in screw fastening work next time, like this, the efficiency of great raising work, saves the working time.
As shown in Figure 1, blowing distribution type is separated screw high-speed intelligent and is automatically arranged on support body 10 for nailing machine structure, wherein rolling barrel 11 slant setting, the material road leading portion of screw array apparatus 12 reaches in rolling barrel 11, the material road other end of screw array apparatus 12 is connected to screw separator 13, the material pipe of screw separator front end exit is connected to screw blowing device 14, and screw blowing device 14 end can connect the multiple screw fastening device coordinated with mechanism; Screw blowing device 14 also connects compressed air piping.
Equipment operationally, unordered securing member at random is loaded rolling barrel 11, micromachine drives tilted-putted rolling barrel 11 constantly to rotate, multiple blade angle is provided with in rolling barrel, the securing members such as screw are driven to roll in rolling barrel 11, attitude accurately screw enters in the middle of the material road inner bolt sequence of screw array apparatus 12, screw in material road is transported to screw separator 13 by piezoelectric type linear vibrator, its effect is assigned to by screw in the middle of different material pipes, screw separator 13 connects compressed air piping, under compressed-air actuated blowing, the isolated screw of screw separator 13 arrives in the screw fastening mechanism matched with mechanism through material pipe, so move in circles, realize continual for nail work.
Such design, this equipment is made to have following advantage: first, equipment have employed the mode that blowing distribution type is separated screw supply, ensure that the work of stablizing dispensing screw from screw array apparatus, separating sending the screw being in material road junction from rolling barrel, pushing away feeding pipe, being blown into accurate location, shorten work tempo, improve operating efficiency.Finally, screw delivers to material exit, road by the barrel that rolls by piezoelectric type straight-line oscillation, like this, for special-shaped screw head or with the screw of the special shapes such as double-deck packing ring, smooth feed can be realized, ensure that extensive use and the practicality of mechanism.
The present invention is not limited to above-described embodiment, any the present invention disclose technical scope in equivalent concepts or change, be all classified as protection scope of the present invention.
Claims (1)
1. one kind supplies nail universal type high-speed intelligent fastening machine automatically, comprise universal type high-speed intelligent automatic screw nail locking mechanism to be separated screw high-speed intelligent with blowing distribution type and automatically to supply nailing machine structure, described blowing distribution type is separated screw high-speed intelligent and automatically supplies nailing machine structure, integral installation is on support body (10), wherein roll barrel (11) slant setting, micromachine drives tilted-putted rolling barrel (11) constantly to rotate, the material road leading portion of screw array apparatus (12) reaches in rolling barrel (11), the material road of screw array apparatus (12) arranges piezoelectric type linear vibrator, the material road other end of screw array apparatus (12) is connected to screw separator (13), the material pipe of screw separator outlet is connected to screw blowing device (14), screw blowing device (14) end connects the universal type high-speed intelligent automatic screw nail locking mechanism coordinated with mechanism by soft material pipe, screw blowing device (14) also connects compressed air piping, screw is set near driver bit (7) with or without confirmation sensor, guide rail is equipped with stop (4), the stroke of restriction vaccum suction pipe, buffer (2) is also set and plays buffering positioning action, prevent screw fastening device translational speed too fast, by being arranged on the photoelectric detection system (5) on guide rail, detect floating lock,
It is characterized in that: described universal type high-speed intelligent automatic screw nail locking mechanism mainly comprises screw pusher (1), screw suction means and screw fastening device three parts, screw suction means is arranged on guide rail, screw pusher (1) is pushed to vaccum suction pipe suction nail position by blowing the screw come through soft material pipe (3) by pushing cylinder, by the vaccum suction pipe of screw suction means, screw is held again, realize drawing upper nail, screw fastening device is after screw is held, under spiral shell cutter drives cylinder action, spiral shell cutter (6) is in rotary moving, carry out fastening, get screw cylinder (9) control vaccum suction pipe to move to screw orientation, vacuum generator (8) action draws screw simultaneously, spiral shell cutter drives cylinder driver bit (7) to be taken to the position of mounting screw, spiral shell cutter (6) rotates and shift to screw lock position under the drive of spiral shell cutter driving cylinder, realizes the fastening assembling of screw, screw is separated screw high-speed intelligent by the blowing distribution type matched and automatically supplies nailing machine structure to be blown in the propelling movement cylinder clip nail mouth of screw pusher by soft material pipe (3), and clip nail mouth clips screw and is sent to vaccum suction pipe suction nail position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210485040.0A CN102935588B (en) | 2012-11-23 | 2012-11-23 | Automatic for nail universal type high-speed intelligent fastening machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210485040.0A CN102935588B (en) | 2012-11-23 | 2012-11-23 | Automatic for nail universal type high-speed intelligent fastening machine |
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| Publication Number | Publication Date |
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| CN102935588A CN102935588A (en) | 2013-02-20 |
| CN102935588B true CN102935588B (en) | 2015-09-23 |
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| CN201210485040.0A Expired - Fee Related CN102935588B (en) | 2012-11-23 | 2012-11-23 | Automatic for nail universal type high-speed intelligent fastening machine |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103212979B (en) * | 2013-04-26 | 2015-08-19 | 南通市华冠电器有限公司 | Screw automatic screwing device |
| CN105252263B (en) * | 2015-11-20 | 2017-12-05 | 东莞市聚川装配自动化技术有限公司 | A kind of articulated robot of automatic lock screw |
| CN106239117A (en) * | 2016-08-25 | 2016-12-21 | 河南飞龙(芜湖)汽车零部件有限公司 | A kind of auto welding jig screw assembly machine |
| CN109910044B (en) * | 2019-04-29 | 2024-07-26 | 上海先惠自动化技术股份有限公司 | Automatic battery pack CMCE mounting device |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3175698D1 (en) * | 1981-12-25 | 1987-01-22 | Matsushita Electric Ind Co Ltd | Vacuum holding type automatic screw fastening machine |
| JPH11320289A (en) * | 1998-05-13 | 1999-11-24 | Japan Aviation Electronics Ind Ltd | Screw fastening robot |
| DE10160423C2 (en) * | 2001-12-08 | 2003-10-16 | Bergner Verbindungstechnik Gmb | Device for feeding a connecting element to a processing unit |
| KR100581696B1 (en) * | 2005-11-30 | 2006-05-22 | 장성호 | Automatic screw fastener of vacuum type |
| CN202079394U (en) * | 2011-05-26 | 2011-12-21 | 大连运明自动化技术有限公司 | Manipulator operating type high-speed intelligent automatic fastening and assembling machine for bolts |
| CN202185728U (en) * | 2011-08-05 | 2012-04-11 | 大连运明自动化技术有限公司 | High-speed intelligent fastening assembly platform system |
| CN202985061U (en) * | 2012-11-23 | 2013-06-12 | 大连运明自动化技术有限公司 | Automatic screw-supply universal type high-speed intelligent tightening machine |
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