CN102548237B - Follow-up surface mounting head of direct-drive high-speed and high-efficiency feeder - Google Patents

Follow-up surface mounting head of direct-drive high-speed and high-efficiency feeder Download PDF

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CN102548237B
CN102548237B CN201110458557.6A CN201110458557A CN102548237B CN 102548237 B CN102548237 B CN 102548237B CN 201110458557 A CN201110458557 A CN 201110458557A CN 102548237 B CN102548237 B CN 102548237B
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suction nozzle
direct
feeder
follow
soup stick
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CN102548237A (en
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肖曙红
李清国
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Guangdong University of Technology
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Guangdong University of Technology
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Abstract

本发明是一种直驱式高速高效送料器随动型贴片头。该贴片头包括有安装在贴片机X轴横梁导轨滑块上的支承板(1)、芯片角度调节机构(2)、汇流板组件(3)、直驱式Z轴微动贴装电机(4)、直驱式Z轴快进机构(5)、吸杆及吸嘴组件(6)、送料器支承与位置调节机构(7)、送料器安装支架(8)、随动型带式送料器(9)。本发明结构十分紧凑,体积小,速度快,吸嘴对电子元件的定位采用机械定位方法,可克服现存贴片头主要依靠视觉识别调整所消耗的大量时间,成本也大大降低,而且准确度高,吸嘴吸料过程中的空行程时间极短,因此效率很高,非常适合于高速高效贴片机。

The invention is a direct-drive high-speed and high-efficiency feeder follow-up patch head. The placement head includes a support plate (1) installed on the X-axis beam guide rail slider of the placement machine, a chip angle adjustment mechanism (2), a manifold assembly (3), and a direct-drive Z-axis micro-motion placement motor ( 4), direct drive Z-axis fast-forward mechanism (5), suction rod and suction nozzle assembly (6), feeder support and position adjustment mechanism (7), feeder mounting bracket (8), follow-up belt feeding device (9). The present invention has a very compact structure, small volume and fast speed. The positioning of the suction nozzle to the electronic components adopts a mechanical positioning method, which can overcome the large amount of time consumed by the existing patch head mainly relying on visual recognition and adjustment, and the cost is also greatly reduced, and the accuracy is high. The empty travel time during the suction process of the suction nozzle is extremely short, so the efficiency is very high, and it is very suitable for high-speed and high-efficiency placement machines.

Description

一种直驱式高速高效送料器随动型贴片头A direct-drive high-speed and high-efficiency feeder follower type placement head

技术领域 technical field

本发明是一种直驱式高速高效送料器随动型贴片头。是电子元件表面贴装设备—贴片机的关键部件,属于电子装备技术领域。 The invention is a direct-drive high-speed and high-efficiency feeder follow-up patch head. It is the key part of the electronic component surface mounting equipment - a mounter, and belongs to the technical field of electronic equipment.

背景技术 Background technique

随着电子装备制造业的高速发展,电路板上贴装电子元件的加工工艺越来越多被电子电器生产厂家所采用。贴片机通常是由XY定位平台以及具有贴装功能的贴片头组成。贴片机的精度和效率很大程度上取决于贴片头。贴片头在定位平台定位的同时,协调地完成元器件的吸取、角度调节、贴装等动作。高速高效贴片机不仅要求定位速快、定位准确之外,必须想办法减少贴装过程中的空行程,传统的贴片机通常将送料器固定安装在贴片机的侧面。贴片机每个贴装循环都必须驱动贴片头到送料器处取料,然后快速定位到贴装位置,空行程大,在一个贴装循环中所占时间长,严重影响贴装效率,另外,贴片头上每个吸嘴组件分别采用旋转电机加同步带的机构驱动Z轴运动,结构复杂,速度低,可靠性差,贴装效率低,寿命短。因此,采用新型的驱动方式,并尽可能减少定位空行程时间,是确保贴片机高速高效工作的关键。 With the rapid development of the electronic equipment manufacturing industry, more and more processing techniques for mounting electronic components on circuit boards have been adopted by electronic and electrical manufacturers. The placement machine is usually composed of an XY positioning platform and a placement head with a placement function. The accuracy and efficiency of the placement machine largely depend on the placement head. While the placement head is positioning the platform, it coordinates the suction, angle adjustment and placement of components. High-speed and high-efficiency placement machines not only require fast and accurate positioning, but also must find ways to reduce idle travel during the placement process. Traditional placement machines usually have the feeder fixed on the side of the placement machine. Each placement cycle of the placement machine must drive the placement head to pick up the material from the feeder, and then quickly locate it to the placement position. The empty stroke is large, and it takes a long time in a placement cycle, which seriously affects the placement efficiency. , Each suction nozzle assembly on the patch head uses a rotating motor plus a synchronous belt mechanism to drive the Z-axis movement, with complex structure, low speed, poor reliability, low placement efficiency, and short life. Therefore, the key to ensure the high-speed and efficient work of the placement machine is to adopt a new driving method and reduce the positioning idle travel time as much as possible.

本发明采用直接驱动吸嘴组件工作,并将吸嘴快进与贴装动作分离,不仅提高了贴片头的工作效率,而且稳定性和可靠性也可大大提高。另外,贴片头配置随动型带有废料回收装置的送料器,大大减少了XY平台的定位空行程,可成倍提高贴片机的效率。 The invention adopts the direct drive of the suction nozzle assembly to work, and separates the fast forwarding of the suction nozzle from the placement action, which not only improves the working efficiency of the placement head, but also greatly improves the stability and reliability. In addition, the placement head is equipped with a follow-up feeder with a waste recovery device, which greatly reduces the positioning idle travel of the XY platform, and can double the efficiency of the placement machine.

发明内容 Contents of the invention

本发明的目的在于设计一种高速、高效、轻巧、结构简单的直驱式高速高效送料器随动型贴片头。 The object of the present invention is to design a high-speed, high-efficiency, light and handy, simple-structured direct-drive high-speed high-efficiency feeder follow-up chip head.

本发明的技术方案是:本发明的一种用于贴片机的直驱式高速高效送料器随动型贴片头,包括有支承板、芯片角度调节机构、汇流板组件、直驱式Z轴微动贴装电机、直驱式Z轴快进机构、吸杆及吸嘴组件、送料器支承与位置调节机构、送料器安装支架、随动型带式送料器,其中向吸杆及吸嘴组件提供压缩空气和抽真空切换,实现芯片的吸、放的汇流板组件安装在支承板上,带动芯片角度调节机构在工作过程中进行Z轴快速进给与回退动作的直驱式Z轴快进机构包括有安装在支承板一侧的直线电机、安装在支承板上的滑板,滑板与直线电机的动子联接,芯片角度调节机构安装在滑板上,吸杆及吸嘴组件包括有吸杆和吸嘴,吸杆顶端联接在驱动吸杆沿Z轴方向产生快速、短距离位移的直驱式Z轴微动贴装电机上,驱动吸杆及吸嘴组件完成吸料和表面贴装动作的直驱式Z轴微动贴装电机(4)固定在滑板的安装板上,吸杆及吸嘴组件中的吸杆与吸嘴连接,且吸杆的吸杆轴与芯片角度调节机构连在一起,固定有装载元器件的料盘的随动型带式送料器安装在送料器安装支架上,送料器安装支架安装在能使随动型带式送料器的取料口定位到吸嘴取料位置的送料器支承与位置调节机构上。 The technical solution of the present invention is: a direct-drive high-speed high-efficiency feeder follow-up chip mounter for chip mounters of the present invention, including a support plate, a chip angle adjustment mechanism, a manifold assembly, a direct-drive Z-axis Micro-motion placement motor, direct-drive Z-axis fast-forward mechanism, suction rod and nozzle assembly, feeder support and position adjustment mechanism, feeder mounting bracket, follow-up belt feeder, in which the suction rod and suction nozzle The component provides compressed air and vacuum switching to realize the suction and release of the chip. The manifold component is installed on the support plate, and drives the chip angle adjustment mechanism to perform Z-axis rapid feed and retreat during the working process. Direct-drive Z-axis The fast-forward mechanism includes a linear motor installed on one side of the support plate, a slide plate installed on the support plate, the slide plate is connected with the mover of the linear motor, the chip angle adjustment mechanism is installed on the slide plate, and the suction rod and suction nozzle assembly includes a suction rod and a suction nozzle. Rod and suction nozzle, the top of the suction rod is connected to the direct-drive Z-axis micro-mounting motor that drives the suction rod to produce rapid and short-distance displacement along the Z-axis direction, and drives the suction rod and suction nozzle assembly to complete suction and surface mount The moving direct-drive Z-axis micro-motion placement motor (4) is fixed on the mounting plate of the skateboard, the suction rod in the suction rod and suction nozzle assembly is connected to the suction nozzle, and the suction rod shaft of the suction rod is connected to the chip angle adjustment mechanism Connected together, the follow-up belt feeder with the tray loaded with components is fixed on the feeder mounting bracket, and the feeder installation bracket is installed so that the pick-up port of the follow-up belt feeder can be positioned to the suction The feeder support and position adjustment mechanism of the mouth picking position.

上述吸杆及吸嘴组件的吸杆顶端带有气管接头,气管接头通过柔性气管与汇流板组件中的吸嘴气管接头联接。 The top of the suction rod of the above-mentioned suction rod and suction nozzle assembly has an air pipe joint, and the air pipe joint is connected with the air pipe joint of the suction nozzle in the manifold assembly through a flexible air pipe.

上述Z轴微动贴装电机为圆筒型直线电机,固定在滑板的安装板上。 The above-mentioned Z-axis micro-movement mounting motor is a cylindrical linear motor, which is fixed on the mounting plate of the slide plate.

上述芯片角度调节机构包括有固定在直驱式Z轴快进机构滑板上的安装板、芯片角度调节电机、传感器、带有缺口的主动带轮、齿形同步带和与吸杆轴连在一起的被动带轮,其中芯片角度调节电机装设在安装板上,主动带轮与芯片角度调节电机的输出轴连接,被动带轮与主动带轮及齿形同步带组成带传动副,吸杆及吸嘴组件中的吸杆的吸杆轴与从动带轮连在一起,检测芯片角度的传感器装设在安装板上。 The above-mentioned chip angle adjustment mechanism includes a mounting plate fixed on the slide plate of the direct-drive Z-axis fast-forward mechanism, a chip angle adjustment motor, a sensor, a driving pulley with a gap, a toothed synchronous belt, and a shaft connected to the suction rod. The passive pulley, wherein the chip angle adjustment motor is installed on the mounting plate, the driving pulley is connected with the output shaft of the chip angle adjustment motor, the passive pulley, the driving pulley and the toothed synchronous belt form a belt transmission pair, the suction rod and The suction rod shaft of the suction rod in the suction nozzle assembly is connected with the driven pulley, and the sensor for detecting the chip angle is installed on the mounting plate.

上述主动带轮带有用于标定芯片的零角度位置的缺口,滑板上安装有若干芯片角度调节机构,芯片角度调节机构的数量与吸杆及吸嘴组件中的吸嘴数量对应。 The above-mentioned driving pulley has a notch for marking the zero angle position of the chip, and several chip angle adjustment mechanisms are installed on the slide plate. The number of chip angle adjustment mechanisms corresponds to the number of suction nozzles in the suction rod and suction nozzle assembly.

上述汇流板组件包括有安装在支承板上的支撑架、安装在支撑架上的汇流板、安装在汇流板上的气压表、空气压缩罐、电磁换向阀和吸嘴气管接头,其中空气压缩罐的出气口通过电磁换向阀与吸嘴气管接头连接,吸杆及吸嘴组件中的气管接头通过柔性气管与吸嘴气管接头连接,气压表装设在电磁换向阀与吸嘴气管接头连接的管路上。 The above-mentioned manifold assembly includes a support frame installed on the support plate, a manifold installed on the support frame, an air pressure gauge installed on the manifold, an air compression tank, an electromagnetic reversing valve and a suction nozzle air pipe joint. The air outlet of the tank is connected to the air pipe joint of the suction nozzle through the electromagnetic reversing valve. The air pipe joint in the suction rod and the suction nozzle assembly is connected to the air pipe joint of the suction nozzle through a flexible air pipe. on the pipeline.

上述直驱式Z轴快进机构中的滑板安装在支承板所设的导轨滑块上。 The slide plate in the above-mentioned direct-drive type Z-axis fast-forward mechanism is installed on the guide rail slider provided on the support plate.

上述送料器支承与位置调节机构包括有丝杆、伺服电机、联轴器、丝杠螺母、支撑架、送料器定位滑台、导杆、线性轴承、挡块,其中伺服电机安装在支撑架上,丝杆通过联轴器与伺服电机的输出轴连接,丝杠螺母与丝杆组成螺旋传动副,送料器定位滑台固定在丝杠螺母上,导杆安装在支撑架上,送料器定位滑台上还固定有沿导杆一起的滑动的线性轴承,对送料器安装支架进行限位的挡块安装在送料器定位滑台上。 The support and position adjustment mechanism of the feeder includes a screw rod, a servo motor, a coupling, a screw nut, a support frame, a feeder positioning slide, a guide rod, a linear bearing, and a stopper, wherein the servo motor is installed on the support frame , the screw rod is connected with the output shaft of the servo motor through a coupling, the screw nut and the screw rod form a screw transmission pair, the feeder positioning slide is fixed on the screw nut, the guide rod is installed on the support frame, and the feeder positioning slide A sliding linear bearing along the guide rod is also fixed on the stage, and a stopper for limiting the feeder mounting bracket is installed on the feeder positioning slide table.

上述送料器安装支架包括有安装板、锁紧装置、定位销、卡手,安装板上设有若干用于安装送料器的U型槽;实现送料器安装支架在送料器支承与位置调节机构上定位的定位销与送料器支承与位置调节机构上的定位孔连接;卡手通过锁紧装置紧卡在送料器安装支架的挡块上。  The above-mentioned feeder mounting bracket includes a mounting plate, a locking device, a positioning pin, and a locking handle. There are several U-shaped grooves for installing the feeder on the mounting plate; the feeder mounting bracket is installed on the feeder support and position adjustment mechanism. The positioning pin is connected with the feeder support and the positioning hole on the position adjustment mechanism; the clamping hand is tightly stuck on the stopper of the feeder installation bracket through the locking device. the

上述随动型带式送料器还包括有料带与料膜回收机构,随动型带式送料器安装在送料器安装支架上,料带与料膜回收机构包括安装在支撑架上的料膜回收盘、料带回收盘、同步带,同步带将料盘、料膜回收盘、料带回收盘连接在一起,同步转动,料盘在随动型带式送料器的带动下作转动。 The above-mentioned follow-up type belt feeder also includes a material belt and material film recovery mechanism, the follow-up type belt feeder is installed on the feeder mounting bracket, and the material belt and material film recovery mechanism includes a material film recovery mechanism installed on the support frame. Closing tray, tape recovery tray, timing belt, and timing belt connect the tray, film recovery tray, and tape recovery tray together to rotate synchronously, and the tray rotates under the drive of the follow-up belt feeder.

本发明采用直接驱动吸嘴组件工作,并将吸嘴快进与贴装动作分离,不仅提高了贴片头的工作效率,而且稳定性和可靠性也可大大提高。另外,贴片头配置随动型带有废料回收装置的送料器,大大减少了XY平台的定位空行程,可成倍提高贴片机的效率。本发明结构简单、紧凑,运动轻巧,可以实现高速、高效电子元器件的贴装。特别适用于高速高效贴片机,可以取代传统的贴片头。本发明设计巧妙,性能优良,方便实用。 The invention adopts the direct drive of the suction nozzle assembly to work, and separates the fast forwarding of the suction nozzle from the placement action, which not only improves the working efficiency of the placement head, but also greatly improves the stability and reliability. In addition, the placement head is equipped with a follow-up feeder with a waste recovery device, which greatly reduces the positioning idle travel of the XY platform, and can double the efficiency of the placement machine. The invention has simple and compact structure, light and handy movement, and can realize high-speed and high-efficiency mounting of electronic components. It is especially suitable for high-speed and high-efficiency placement machines and can replace traditional placement heads. The invention has ingenious design, excellent performance, convenience and practicality.

附图说明 Description of drawings

图1为本发明实施例中送料器随动型贴片机的结构示意图; Fig. 1 is a schematic structural view of a feeder follower type placement machine in an embodiment of the present invention;

图2为本发明实施例中随动型带式送料器的安装图; Fig. 2 is the installation diagram of follow-up type belt feeder in the embodiment of the present invention;

图3为本发明实施例中汇流板组件的结构示意图; 3 is a schematic structural view of a manifold assembly in an embodiment of the present invention;

图4 为本发明实施例中芯片角度调节机构及直驱式Z轴快进机构的结构示意图; FIG. 4 is a schematic structural view of a chip angle adjustment mechanism and a direct-drive Z-axis fast-forward mechanism in an embodiment of the present invention;

图5为本发明实施例中送料器安装支架的结构示意图; Fig. 5 is a schematic structural view of a feeder mounting bracket in an embodiment of the present invention;

图6为本发明实施例中送料器支承与位置调节机构的结构示意图; Fig. 6 is a structural schematic diagram of the support and position adjustment mechanism of the feeder in the embodiment of the present invention;

图7为本发明实施例中送料器支承与位置调节机构中导杆纵切剖面图; Fig. 7 is a longitudinal sectional view of the guide rod in the support and position adjustment mechanism of the feeder in the embodiment of the present invention;

图8 为本发明实施例中料带与料膜回收机构的结构示意图。 Fig. 8 is a schematic structural view of the belt and film recovery mechanism in the embodiment of the present invention.

具体实施方式 Detailed ways

本发明的结构示意图如图1、2所示,本发明的一种用于贴片机的直驱式高速高效送料器随动型贴片头,包括有安装在贴片机中X轴横梁导轨滑块上的支承板1、芯片角度调节机构2、汇流板组件3、直驱式Z轴微动贴装电机4、直驱式Z轴快进机构5、吸杆及吸嘴组件6、送料器支承与位置调节机构7、送料器安装支架8、随动型带式送料器9,其中向吸杆及吸嘴组件6提供压缩空气和抽真空切换,实现芯片的吸、放的汇流板组件3安装在支承板1上,带动芯片角度调节机构2在工作过程中进行Z轴快速进给与回退动作的直驱式Z轴快进机构5包括有安装在支承板1一侧的直线电机5.1、安装在支承板1上的滑板5.2,滑板5.2与直线电机5.1的动子联接,芯片角度调节机构2安装在滑板5.2上,吸杆及吸嘴组件6包括有吸杆和吸嘴,吸杆顶端联接在驱动吸杆沿Z轴方向产生快速、短距离位移的直驱式Z轴微动贴装电机4上,驱动吸杆及吸嘴组件6完成吸料和表面贴装动作的直驱式Z轴微动贴装电机4固定在滑板5.2的安装板上,吸杆及吸嘴组件6中的吸杆与吸嘴连接,且吸杆的吸杆轴与芯片角度调节机构2连在一起,固定有装载元器件的料盘9.2的随动型带式送料器9安装在送料器安装支架8上,送料器安装支架8安装在能使随动型带式送料器9的取料口定位到吸嘴取料位置的送料器支承与位置调节机构7上。 The structural diagram of the present invention is shown in Figures 1 and 2. A direct-drive high-speed and high-efficiency feeder follow-up type mounting head for a placement machine of the present invention includes an X-axis beam guide rail slide installed in the placement machine. Support plate on the block 1, chip angle adjustment mechanism 2, manifold assembly 3, direct-drive Z-axis micro-motion placement motor 4, direct-drive Z-axis fast-forward mechanism 5, suction rod and suction nozzle assembly 6, feeder Support and position adjustment mechanism 7, feeder mounting bracket 8, follow-up belt feeder 9, in which compressed air and vacuum switching are provided to the suction rod and suction nozzle assembly 6 to realize the suction and release of chips Manifold assembly 3 Installed on the support plate 1, the direct-drive Z-axis fast-forward mechanism 5 that drives the chip angle adjustment mechanism 2 to perform Z-axis rapid feed and retreat during work includes a linear motor 5.1 installed on one side of the support plate 1 1. The slide plate 5.2 installed on the support plate 1, the slide plate 5.2 is connected with the mover of the linear motor 5.1, the chip angle adjustment mechanism 2 is installed on the slide plate 5.2, the suction rod and suction nozzle assembly 6 includes a suction rod, a suction nozzle, and a suction rod The top is connected to the direct-drive Z-axis micro-mounting motor 4 that drives the suction rod to produce rapid and short-distance displacement along the Z-axis direction, and drives the suction rod and suction nozzle assembly 6 to complete the suction and surface mount action. The Z-axis micro-motion placement motor 4 is fixed on the mounting plate of the slide plate 5.2, the suction rod in the suction rod and suction nozzle assembly 6 is connected to the suction nozzle, and the suction rod shaft of the suction rod is connected with the chip angle adjustment mechanism 2, The follow-up belt feeder 9 that is fixed with the material tray 9.2 of loading components is installed on the feeder installation bracket 8, and the feeder installation bracket 8 is installed on the material taking port that can make the follow-up belt feeder 9 locate to On the support and position adjustment mechanism 7 of the feeder of the suction nozzle material taking position.

此外,上述吸杆及吸嘴组件6的吸杆顶端带有气管接头,气管接头通过柔性气管与汇流板组件3中的吸嘴气管接头联接。 In addition, the top end of the suction rod and suction nozzle assembly 6 has an air pipe joint, and the air pipe joint is connected to the air pipe joint of the suction nozzle in the manifold assembly 3 through a flexible air pipe.

本实施例中,上述Z轴微动贴装电机4为圆筒型直线电机,固定在滑板5.2的安装板上。 In this embodiment, the above-mentioned Z-axis micro-movement placement motor 4 is a cylindrical linear motor, which is fixed on the mounting plate of the slide plate 5.2.

本实施例中,上述芯片角度调节机构2包括有固定在直驱式Z轴快进机构5滑板上的安装板2.2、芯片角度调节电机2.1、传感器2.3、带有缺口的主动带轮2.4、齿形同步带2.5和与吸杆轴连在一起的被动带轮2.6,其中芯片角度调节电机2.1装设在安装板2.2上,主动带轮2.4与芯片角度调节电机2.1的输出轴连接,被动带轮2.6与主动带轮2.4及齿形同步带2.5组成带传动副,吸杆及吸嘴组件6中的吸杆的吸杆轴与从动带轮2.6连在一起,检测芯片角度的传感器2.3装设在安装板2.2上。在主动带轮2.4及齿形同步带2.5的带动下,从动带轮2.6通过吸杆的吸杆轴对每个吸附在吸嘴上的芯片按贴装要求进行角度调整。 In this embodiment, the above-mentioned chip angle adjustment mechanism 2 includes a mounting plate 2.2 fixed on the slide plate of the direct-drive Z-axis fast-forward mechanism 5, a chip angle adjustment motor 2.1, a sensor 2.3, a driving pulley 2.4 with a gap, a gear Shaped synchronous belt 2.5 and the passive pulley 2.6 that are connected together with the suction rod shaft, wherein the chip angle adjustment motor 2.1 is installed on the mounting plate 2.2, the driving pulley 2.4 is connected with the output shaft of the chip angle adjustment motor 2.1, and the passive pulley 2.6 and driving pulley 2.4 and toothed synchronous belt 2.5 form a belt transmission pair, the suction rod shaft of the suction rod in the suction rod and suction nozzle assembly 6 is connected with the driven pulley 2.6, and the sensor 2.3 for detecting the chip angle is installed On the mounting plate 2.2. Driven by the driving pulley 2.4 and the toothed synchronous belt 2.5, the driven pulley 2.6 adjusts the angle of each chip adsorbed on the suction nozzle according to the mounting requirements through the suction rod shaft of the suction rod.

另外,上述主动带轮2.4带有缺口,用于标定芯片的零角度位置,当该缺口转到传感器2.3位置,系统设定该位置为芯片的零角度位置。滑板5.2上安装有若干芯片角度调节机构2,芯片角度调节机构2的数量与吸杆及吸嘴组件6中的吸嘴数量对应。可以根据工作吸嘴的数量,可安装4~8套芯片角度调节机构2。另外,吸嘴可根据芯片尺寸更换不同规格。 In addition, the above-mentioned driving pulley 2.4 has a notch for marking the zero-angle position of the chip. When the notch turns to the position of the sensor 2.3, the system sets this position as the zero-angle position of the chip. A number of chip angle adjustment mechanisms 2 are installed on the slide plate 5.2, and the number of chip angle adjustment mechanisms 2 corresponds to the number of suction nozzles in the suction rod and suction nozzle assembly 6 . According to the number of working suction nozzles, 4 to 8 sets of chip angle adjustment mechanisms 2 can be installed. In addition, the suction nozzle can be replaced with different specifications according to the chip size.

本实施例中,上述汇流板组件3包括有安装在支承板1上的支撑架3.1、安装在支撑架3.1上的汇流板3.2、安装在汇流板3.2上的气压表3.3、空气压缩罐3.4、电磁换向阀3.5和吸嘴气管接头3.6,其中空气压缩罐3.4的出气口通过电磁换向阀3.5与吸嘴气管接头3.6连接,吸杆及吸嘴组件6中的气管接头通过柔性气管与吸嘴气管接头3.6连接,气压表3.3装设在电磁换向阀3.5与吸嘴气管接头3.6连接的管路上。 In this embodiment, the manifold assembly 3 includes a support frame 3.1 mounted on the support plate 1, a manifold 3.2 mounted on the support frame 3.1, a barometer 3.3 mounted on the manifold 3.2, an air compression tank 3.4, The electromagnetic reversing valve 3.5 and the suction nozzle air pipe joint 3.6, wherein the air outlet of the air compression tank 3.4 is connected with the suction nozzle air pipe joint 3.6 through the electromagnetic reversing valve 3.5, and the air pipe joint in the suction rod and the suction nozzle assembly 6 is connected to the suction pipe through the flexible air pipe. The nozzle air pipe joint 3.6 is connected, and the air pressure gauge 3.3 is installed on the pipeline connected between the electromagnetic reversing valve 3.5 and the suction nozzle air pipe joint 3.6.

本实施例中,上述直驱式Z轴快进机构5中的滑板5.2安装在支承板1所设的导轨滑块上。 In this embodiment, the slide plate 5.2 in the above-mentioned direct-drive Z-axis fast-forward mechanism 5 is installed on the guide rail slider provided on the support plate 1 .

本实施例中,上述送料器支承与位置调节机构7包括有丝杆7.1、伺服电机7.2、联轴器7.3、丝杠螺母7.4、支撑架7.5、送料器定位滑台7.6、导杆7.7、线性轴承7.8、挡块7.9,其中伺服电机7.2安装在支撑架7.5上,丝杆7.1通过联轴器7.3与伺服电机7.2的输出轴连接,丝杠螺母7.4与丝杆7.1组成螺旋传动副,送料器定位滑台7.6固定在丝杠螺母7.4上,导杆7.7安装在支撑架7.5上,送料器定位滑台7.6上还固定有沿导杆7.7一起的滑动的线性轴承7.8,对送料器安装支架8进行限位的挡块7.9安装在送料器定位滑台7.6上。伺服电机7.2驱动送料器定位滑台7.6作往复运动,当吸嘴要吸料时,伺服电机7.2推动送料器定位滑台7.6向Y轴正向移动到一定位置,不与吸嘴杆运动发生干涉。吸嘴快速上升到吸料位置,伺服电机推动安装板向Y轴负向移动,使送料器与吸嘴对中,从而进行吸料。吸完后,向Y轴正向移动,吸嘴下移进行贴装。 In this embodiment, the above-mentioned feeder support and position adjustment mechanism 7 includes a screw rod 7.1, a servo motor 7.2, a coupling 7.3, a screw nut 7.4, a support frame 7.5, a feeder positioning slide 7.6, a guide rod 7.7, a linear Bearing 7.8, block 7.9, wherein servo motor 7.2 is installed on support frame 7.5, screw rod 7.1 is connected with the output shaft of servo motor 7.2 through shaft coupling 7.3, screw nut 7.4 and screw rod 7.1 form a screw drive pair, feeder The positioning slide 7.6 is fixed on the lead screw nut 7.4, the guide rod 7.7 is installed on the support frame 7.5, and the linear bearing 7.8 sliding along the guide rod 7.7 is also fixed on the feeder positioning slide 7.6, and the feeder mounting bracket 8 The stopper 7.9 that carries out spacing is installed on the feeder positioning slide table 7.6. The servo motor 7.2 drives the feeder positioning slide 7.6 to perform reciprocating motion. When the suction nozzle needs to absorb material, the servo motor 7.2 pushes the feeder positioning slide 7.6 to move to a certain position in the positive direction of the Y axis without interfering with the movement of the suction nozzle rod. . The suction nozzle quickly rises to the suction position, and the servo motor pushes the mounting plate to move in the negative direction of the Y axis, so that the feeder and the suction nozzle are aligned to perform suction. After sucking, move to the positive direction of the Y axis, and the suction nozzle moves down for placement.

本实施例中,上述送料器安装支架8包括有安装板8.1、锁紧装置8.2、定位销8.3、8.5、卡手8.4,安装板8.1上设有若干用于安装送料器的U型槽;实现送料器安装支架8在送料器支承与位置调节机构7上定位的定位销8.3、8.5与送料器支承与位置调节机构7上的定位孔连接;卡手8.4通过锁紧装置8.2紧卡在送料器安装支架8的挡块上。  In this embodiment, the above-mentioned feeder mounting bracket 8 includes a mounting plate 8.1, a locking device 8.2, positioning pins 8.3, 8.5, and a hand 8.4. The mounting plate 8.1 is provided with several U-shaped grooves for installing the feeder; The positioning pins 8.3, 8.5 positioned on the feeder support and position adjustment mechanism 7 by the feeder mounting bracket 8 are connected with the positioning holes on the feeder support and position adjustment mechanism 7; the clamping hand 8.4 is tightly stuck on the feeder by the locking device 8.2 Install on the stopper of bracket 8. the

本实施例中,上述随动型带式送料器9还包括有料带与料膜回收机构,随动型带式送料器9安装在送料器安装支架8上,料带与料膜回收机构包括安装在支撑架9.5上的料膜回收盘9.1、料带回收盘9.3、同步带9.4,同步带9.4将料盘9.2、料膜回收盘9.1、料带回收盘9.3连接在一起,同步转动,料盘12在随动型带式送料器9的带动下作主动轮转动。 In this embodiment, the above-mentioned follow-up type belt feeder 9 also includes a material belt and material film recovery mechanism, the follow-up type belt feeder 9 is installed on the feeder mounting bracket 8, and the material belt and material film recovery mechanism includes installation Material film recovery tray 9.1, material tape recovery tray 9.3, and timing belt 9.4 on the support frame 9.5, and timing belt 9.4 connects material tray 9.2, material film recovery tray 9.1, and material tape recovery tray 9.3 together, and rotates synchronously. 12 drives the drive wheel to rotate under the drive of follow-up type belt feeder 9.

随动型带式送料器9工作时,拉动载料带运动,从而驱动料盘9.2作顺时针旋转,通过同步带9.4,料带回收盘9.3和料膜回收盘9.1也作周期性逆时针同步旋转,这样,通过随动型带式送料器9分离出来的料膜和料带跟随分别由料膜回收盘9.1和料带回收盘9.3回收。 When the follow-up belt feeder 9 is working, it pulls the carrier belt to move, thereby driving the material tray 9.2 to rotate clockwise, and through the timing belt 9.4, the material belt recovery tray 9.3 and the material film recovery tray 9.1 are also periodically synchronized counterclockwise Rotate, like this, the material film that separates by follow-up type belt feeder 9 and material band follow and reclaim by material film recovery dish 9.1 and material band recovery plate 9.3 respectively.

本发明的工作原理是:首先从随动型贴片头上取下送料器安装支架8,离线安装随动型带式送料器9,送料器安装支架8一般可根据需要安装4~8个随动型带式送料器9,本实施例为6个。一个贴片头可配置两个送料器安装支架8,一个在线工作,一个离线安装更换送料器,交替使用。当随动型带式送料器9定位安装到送料器安装支架8上以后,整体安装到贴片头上的送料器支承与位置调节机构7上。当贴片头由贴片机的XY定位平台完成定位后,直驱式Z轴快进机构5驱动吸杆及吸嘴组件6快进到送料器取料位置的上方,送料器支承与位置调节机构7驱动送料器组件将取料口定位在吸嘴下方,这时各个吸嘴在直驱式Z轴微动贴装电机4驱动下同时吸料,再回退,然后送料器支承与位置调节机构7驱动送料器组件快退,留出吸嘴向下贴装所需要的空间,同时芯片角度调节机构2对每个吸附在吸嘴上的芯片按要求进行角度调整。这时,各个吸嘴组件的直驱式Z轴微动贴装电机4分别启动,在XY定位平台对贴片头吸嘴定位的同时,各个吸嘴依次完成芯片的贴装。所有吸嘴贴装完成后,直驱式Z轴快进机构5带动所有吸嘴组件一起后退到吸料位置,进行下一循环吸料与贴装。 The working principle of the present invention is: first remove the feeder mounting bracket 8 from the follow-up type patch head, install the follow-up belt feeder 9 offline, and the feeder mounting bracket 8 can generally install 4 to 8 follow-up Type belt feeder 9, present embodiment is 6. One placement head can be configured with two feeder mounting brackets 8, one for online work, and one for offline installation and replacement of feeders, which can be used alternately. After the follow-up type belt feeder 9 is positioned and installed on the feeder mounting bracket 8, it is integrally installed on the feeder support and position adjustment mechanism 7 on the patch head. When the placement head is positioned by the XY positioning platform of the placement machine, the direct-drive Z-axis fast-forward mechanism 5 drives the suction rod and suction nozzle assembly 6 to fast-forward above the feeding position of the feeder, and the feeder support and position adjustment mechanism 7. Drive the feeder assembly to position the feeding port below the suction nozzle. At this time, each suction nozzle is driven by the direct-drive Z-axis micro-motion placement motor 4 to simultaneously suck materials, and then retreat, and then the feeder support and position adjustment mechanism 7 Drive the feeder assembly to rewind quickly, leaving the space required for the suction nozzle to mount downward, and at the same time, the chip angle adjustment mechanism 2 adjusts the angle of each chip adsorbed on the suction nozzle according to requirements. At this time, the direct-drive Z-axis micro-movement placement motors 4 of each nozzle assembly are started separately, and while the XY positioning platform positions the nozzles of the chip mounter, each nozzle completes the placement of chips in turn. After all the suction nozzles are placed, the direct-drive Z-axis fast-forward mechanism 5 drives all the suction nozzle components to move back to the suction position for the next cycle of suction and placement.

Claims (10)

1. a direct-driven high-speed high-efficiency feeder follow-up type placement head, it is characterized in that including support plate (1), chip angle governor motion (2), cylinder manifold assembly (3), the fine motion of direct-drive type Z axis mounts motor (4), direct-drive type Z axis F.F. mechanism (5), soup stick and component suction nozzle (6), feed appliance supporting and position adjusting mechanism (7), feed appliance mounting bracket (8), follow-up type belt feeder (9), wherein compressed air is provided and vacuumizes switching to soup stick and component suction nozzle (6), realize the suction of chip, the cylinder manifold assembly (3) of putting is arranged on support plate (1), the direct-drive type Z axis F.F. mechanism (5) that drives chip angle governor motion (2) to carry out in the course of the work Z axis fast feed and fallback action includes the linear electric motors (5.1) that are arranged on support plate (1) one side, be arranged on the slide plate (5.2) on support plate (1), slide plate (5.2) connects with the mover of linear electric motors (5.1), chip angle governor motion (2) is arranged on slide plate (5.2), soup stick and component suction nozzle (6) include soup stick and suction nozzle, soup stick top is connected in and drives soup stick to produce fast along Z-direction, the direct-drive type Z axis fine motion of short distance displacement mounts on motor (4), the direct-drive type Z axis fine motion that drives soup stick and component suction nozzle (6) to complete suction and surface mount action mounts motor (4) and is fixed on the mounting panel of slide plate (5.2), soup stick in soup stick and component suction nozzle (6) is connected with suction nozzle, and the soup stick axle of soup stick and chip angle governor motion (2) connect together, the follow-up type belt feeder (9) that is fixed with the charging tray (9.2) that loads components and parts is arranged on feed appliance mounting bracket (8), feed appliance mounting bracket (8) is arranged on and can makes the material taking mouth of follow-up type belt feeder (9) navigate in the feed appliance supporting and position adjusting mechanism (7) of suction nozzle feeding position.
2. direct-driven high-speed high-efficiency feeder follow-up type placement head according to claim 1, it is characterized in that the soup stick top of above-mentioned soup stick and component suction nozzle (6) is with gas-tpe fitting, gas-tpe fitting connects with the suction nozzle gas-tpe fitting in cylinder manifold assembly (3) by flexible tracheae.
3. direct-driven high-speed high-efficiency feeder follow-up type placement head according to claim 1, is characterized in that it is cylindrical linear that above-mentioned Z axis fine motion mounts motor (4), is fixed on the mounting panel of slide plate (5.2).
4. direct-driven high-speed high-efficiency feeder follow-up type placement head according to claim 1, it is characterized in that said chip angle adjusting mechanism (2) includes the mounting panel (2.2) being fixed on direct-drive type Z axis F.F. mechanism (5) slide plate, chip angle regulates motor (2.1), transducer (2.3), be with driving pulley jaggy (2.4), tooth form synchronous belt (2.5) and the passive belt wheel (2.6) connecting together with soup stick axle, wherein chip angle regulates motor (2.1) to be installed on mounting panel (2.2), driving pulley (2.4) regulates the output shaft of motor (2.1) to be connected with chip angle, passive belt wheel (2.6) and driving pulley (2.4) and tooth form synchronous belt (2.5) composition tape handler, the soup stick axle of the soup stick in soup stick and component suction nozzle (6) and driven pulley (2.6) connect together, the transducer (2.3) of detection chip angle is installed on mounting panel (2.2).
5. direct-driven high-speed high-efficiency feeder follow-up type placement head according to claim 4, it is characterized in that above-mentioned driving pulley (2.4) band is useful on the breach of the zero degree position of demarcating chip, some chip angle governor motions (2) are installed on slide plate (5.2), and the quantity of chip angle governor motion (2) is corresponding with the suction nozzle quantity in soup stick and component suction nozzle (6).
6. direct-driven high-speed high-efficiency feeder follow-up type placement head according to claim 1, it is characterized in that above-mentioned cylinder manifold assembly (3) includes the bracing frame (3.1) being arranged on support plate (1), be arranged on the cylinder manifold (3.2) on bracing frame (3.1), be arranged on the air gauge (3.3) on cylinder manifold (3.2), air compression tank (3.4), solenoid directional control valve (3.5) and suction nozzle gas-tpe fitting (3.6), wherein the gas outlet of air compression tank (3.4) is connected with suction nozzle gas-tpe fitting (3.6) by solenoid directional control valve (3.5), gas-tpe fitting in soup stick and component suction nozzle (6) is connected with suction nozzle gas-tpe fitting (3.6) by flexible tracheae, air gauge (3.3) is installed on the pipeline that solenoid directional control valve (3.5) is connected with suction nozzle gas-tpe fitting (3.6).
7. direct-driven high-speed high-efficiency feeder follow-up type placement head according to claim 1, is characterized in that the slide plate (5.2) in above-mentioned direct-drive type Z axis F.F. mechanism (5) is arranged on the set guide rail slide block of support plate (1).
8. according to the direct-driven high-speed high-efficiency feeder follow-up type placement head described in claim 1 to 7 any one, it is characterized in that above-mentioned feed appliance supporting includes screw mandrel (7.1) with position adjusting mechanism (7), servomotor (7.2), shaft coupling (7.3), feed screw nut (7.4), bracing frame (7.5), feed appliance location slide unit (7.6), guide rod (7.7), linear bearing (7.8), block (7.9), wherein servomotor (7.2) is arranged on bracing frame (7.5), screw mandrel (7.1) is connected with the output shaft of servomotor (7.2) by shaft coupling (7.3), feed screw nut (7.4) and screw mandrel (7.1) composition worm drive pair, feed appliance location slide unit (7.6) is fixed on feed screw nut (7.4), guide rod (7.7) is arranged on bracing frame (7.5), on feed appliance location slide unit (7.6), be also fixed with along the linear bearing (7.8) of guide rod (7.7) slip together, feed appliance mounting bracket (8) is carried out to spacing block (7.9) to be arranged on feed appliance location slide unit (7.6).
9. direct-driven high-speed high-efficiency feeder follow-up type placement head according to claim 1, it is characterized in that above-mentioned feed appliance mounting bracket (8) includes mounting panel (8.1), locking device (8.2), alignment pin (8.3,8.5), card hand (8.4), mounting panel (8.1) is provided with some for the U-shaped groove of feed appliance is installed; Realizing feed appliance mounting bracket (8) is connected with the location hole on position adjusting mechanism (7) with feed appliance supporting with the alignment pin (8.3,8.5) of the upper location of position adjusting mechanism (7) in feed appliance supporting; Card hand (8.4) is tightly stuck on the block of feed appliance mounting bracket (8) by locking device (8.2).
10. direct-driven high-speed high-efficiency feeder follow-up type placement head according to claim 1, it is characterized in that above-mentioned follow-up type belt feeder (9) also includes material strip and material film-recovering machine structure, follow-up type belt feeder (9) is arranged on feed appliance mounting bracket (8), material strip comprises with material film-recovering machine structure the material film recovering tray (9.1) being arranged on bracing frame (9.5), material strip recovering tray (9.3), Timing Belt (9.4), Timing Belt (9.4) is by charging tray (9.2), material film recovering tray (9.1), material strip recovering tray (9.3) links together, synchronous rotation, charging tray (9.2) rotates under the drive of follow-up type belt feeder (9).
CN201110458557.6A 2011-12-31 2011-12-31 Follow-up surface mounting head of direct-drive high-speed and high-efficiency feeder Expired - Fee Related CN102548237B (en)

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