CN110662414B - High-speed precise mounting system and method for camera production - Google Patents
High-speed precise mounting system and method for camera production Download PDFInfo
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- CN110662414B CN110662414B CN201911111777.4A CN201911111777A CN110662414B CN 110662414 B CN110662414 B CN 110662414B CN 201911111777 A CN201911111777 A CN 201911111777A CN 110662414 B CN110662414 B CN 110662414B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 65
- 238000000034 method Methods 0.000 title abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 91
- 230000000007 visual effect Effects 0.000 claims abstract description 62
- 239000003292 glue Substances 0.000 claims abstract description 60
- 238000003860 storage Methods 0.000 claims abstract description 39
- 238000012545 processing Methods 0.000 claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims description 186
- 238000001514 detection method Methods 0.000 claims description 84
- 230000005540 biological transmission Effects 0.000 claims description 23
- 230000033001 locomotion Effects 0.000 claims description 22
- 230000007704 transition Effects 0.000 claims description 17
- 238000001179 sorption measurement Methods 0.000 claims description 8
- 238000012546 transfer Methods 0.000 claims description 7
- 230000003028 elevating effect Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 description 41
- 230000006872 improvement Effects 0.000 description 32
- 238000010422 painting Methods 0.000 description 26
- 238000003825 pressing Methods 0.000 description 23
- 230000000694 effects Effects 0.000 description 17
- 230000009286 beneficial effect Effects 0.000 description 15
- 239000000047 product Substances 0.000 description 13
- 230000002349 favourable effect Effects 0.000 description 8
- 230000001502 supplementing effect Effects 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000012937 correction Methods 0.000 description 4
- 238000012797 qualification Methods 0.000 description 4
- 239000013589 supplement Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
- H05K13/0408—Incorporating a pick-up tool
- H05K13/0409—Sucking devices
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
- H05K13/0411—Pick-and-place heads or apparatus, e.g. with jaws having multiple mounting heads
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
- H05K13/081—Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines
- H05K13/0812—Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines the monitoring devices being integrated in the mounting machine, e.g. for monitoring components, leads, component placement
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Operations Research (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Supply And Installment Of Electrical Components (AREA)
Abstract
The invention belongs to the technical field of automatic equipment, and particularly relates to a high-speed precise mounting system for camera production, which comprises a linkage glue drawing device, a suction mounting machine head, an alignment visual temporary storage device and a mounting and blanking device, wherein the suction mounting machine head corresponds to the linkage glue drawing device, the alignment visual temporary storage device corresponds to the suction mounting machine head, the mounting and blanking device corresponds to the alignment visual temporary storage device, the linkage glue drawing device is used for carrying out glue dispensing processing on materials and then transporting the materials to the suction mounting machine head, the suction mounting machine head is used for transferring the materials on the linkage glue drawing device to the visual temporary storage device, and the mounting and blanking device is used for pasting the materials on the visual temporary storage device on products. The system has the advantages of good working stability, high speed and high production efficiency. In addition, a high-speed precise mounting method for camera production is provided, so that the working stability and efficiency of the camera are improved.
Description
Technical Field
The invention belongs to the technical field of automatic equipment, and particularly relates to a high-speed precise mounting system and method for camera production.
Background
Along with the rapid development of science and technology, the trend of miniaturization of electronic and electric equipment is obvious, and electronic parts (such as cameras, capacitors, resistors and the like) are also developed towards high-density integration and ultra-fine development, and correspondingly, the requirements on the mounting equipment of electronic components are also higher and higher. In particular, in the process of manufacturing, it is often necessary to perform dispensing on the electronic components on the tray, and then attach the electronic components after dispensing on the circuit board one by one from the tray through an attach machine.
In the prior art, the equipment for mounting electronic parts is unreasonable in design, so that errors are easy to occur in mass production, the speed is low, the production efficiency is low, and the market demand is not met.
In summary, the related art needs to be perfected.
Disclosure of Invention
One of the objects of the present invention is: aiming at the defects of the prior art, the high-speed precise mounting system for camera production is provided, the working stability is good, the speed is high, and the production efficiency is high.
In order to achieve the above purpose, the invention adopts the following technical scheme:
The utility model provides a high-speed accurate mounting system for camera production, includes linkage drawing gum device, absorbs the dress aircraft nose, counterpoint vision temporary storage device and subsides dress unloader, absorb the dress aircraft nose with linkage drawing gum device corresponds, counterpoint vision temporary storage device with absorb the subsides machine head corresponds, subsides dress unloader with counterpoint vision temporary storage device corresponds, linkage drawing gum device is used for carrying out the point to glue the material and carries out the back to absorb subsides machine head department, absorb subsides machine head be used for with material on the linkage drawing gum device shifts to vision temporary storage device department, subsides dress unloader be used for with the material of vision temporary storage device department is pasted on the product. The system has the advantages of good working stability, high speed and high production efficiency.
As an improvement of the high-speed precise mounting system for camera production, the invention is applicable to the camera production.
As an improvement of the high-speed precise mounting system for camera production, the linkage glue drawing device comprises a supporting sliding table, a plurality of glue dispensing devices and a plurality of conveying devices, wherein the glue dispensing devices are in sliding connection with the supporting sliding table, the conveying devices are corresponding to the glue dispensing devices, the conveying devices comprise a first lifting mechanism, a conveying mechanism and a pressing mechanism, the pressing mechanism is connected with the output end of the first lifting mechanism, the pressing mechanism corresponds to the conveying mechanism, and the conveying mechanism corresponds to the glue dispensing device. In operation, the conveying mechanism conveys a material plate to be subjected to dispensing to the dispensing device, the first lifting mechanism drives the pressing mechanism to move downwards, the material tray on the conveying mechanism is pressed, and then the material is subjected to dispensing under the combined action of the supporting sliding table and the dispensing device; after dispensing is completed, the first lifting mechanism drives the pressing mechanism to move upwards, the pressing mechanism loosens the material tray after dispensing is completed, the material tray is transported to the next dispensing station by the conveying mechanism, segmented conveying and dispensing are realized, the distance between adjacent dispensing stations is effectively shortened, and the stability of dispensing in operation is improved; meanwhile, the first two groups of machine heads are main painting glue heads, the latter are auxiliary painting glue heads, after the auxiliary painting glue heads are idle, the main painting glue heads interrupt the current task and give the auxiliary painting glue heads to finish, and the main painting glue heads continue to carry out new tasks.
As an improvement of the high-speed precise mounting system for camera production, the supporting sliding table comprises a supporting table and a plurality of sliding blocks, and the sliding blocks are connected with the supporting table in a sliding manner. In actual work, the sliding blocks independently move on the supporting table, so that different working states are realized.
As an improvement of the high-speed precise mounting system for camera production, the glue dispensing device comprises a linear module, a second lifting mechanism, a detection mechanism and a glue dispensing head, wherein the linear module is arranged on the sliding block, the second lifting mechanism is arranged at the output end of the linear module, the glue dispensing head is arranged at the output end of the second lifting mechanism, the detection mechanism is arranged on the linear module, and the detection mechanism and the glue dispensing head are both corresponding to the transmission mechanism. In operation, the detection mechanism is used for detecting the specific position of the material on the material tray, so that the dispensing head can be conveniently and accurately dispensed, and the dispensing head can be flexibly driven to be dispensed by the structural design.
As an improvement of the high-speed precise mounting system for camera production, the moving direction of the sliding block, the moving direction of the output end of the linear module and the moving direction of the output end of the second lifting mechanism are respectively positioned on an X axis, a Y axis and a Z axis. The structural design is beneficial to the dispensing operation of the dispensing head.
As an improvement of the high-speed precise mounting system for camera production, the detection mechanism is a CCD camera or a CMOS camera. In addition, the detection mechanism can be other equipment capable of achieving the same effect and can be flexibly arranged according to actual conditions; in practical application, the detection mechanism can be additionally provided with a laser sensor to detect the distance from the Z axis of the dispensing head to the product and prevent the dispensing head from being bumped.
As an improvement of the high-speed precise mounting system for camera production, the first lifting mechanism and the second lifting mechanism are electric control transmission shafts, air cylinders or hydraulic cylinders. In addition, the first lifting mechanism and the second lifting mechanism can be other devices capable of achieving the same effect, and the first lifting mechanism and the second lifting mechanism can be flexibly arranged according to actual conditions.
As an improvement of the high-speed precise mounting system for camera production, the conveying mechanism is a conveying belt. In addition, the transmission mechanism can be other devices capable of achieving the same effect, and the transmission mechanism can be flexibly arranged according to actual conditions.
As an improvement of the high-speed precise mounting system for camera production, the pressing mechanism is of a top pressing block structure. This kind of structural design is favorable to compressing tightly the charging tray.
As an improvement of the high-speed precise mounting system for camera production, the number of the pressing mechanisms is at least 2. This kind of structural design is favorable to increasing the stability to charging tray compress tightly.
As an improvement of the high-speed precise mounting system for camera production, a plurality of pressing mechanisms are uniformly distributed on two sides of the transmission mechanism. This kind of structural design is favorable to increasing the stability to charging tray compress tightly.
As an improvement of the high-speed precise mounting system for camera production, the suction mounting head comprises a first linear module, a second linear module, a third linear module, a fourth linear module and an adsorption device, wherein the second linear module is arranged at the output end of the first linear module, the fourth linear module is arranged at the output end of the second linear module, the third linear module is arranged at the output end of the fourth linear module, the adsorption device is connected with the output end of the third linear module, the movement direction of the output end of the first linear module coincides with the movement direction of the output end of the second linear module, and the movement directions of the output end of the second linear module, the third linear module and the fourth linear module are mutually perpendicular. In practical application, the first linear module, the second linear module and the fourth linear module are preferably driven by voice coil motors, but can be other driving devices capable of achieving the same effect, and can be flexibly arranged according to practical situations; in operation, under the coordinated operation of the second linear module, the third linear module and the fourth linear module, the adsorbing device adsorbs materials on one station and transfers the materials to the other station; meanwhile, the first linear module works to drive the second linear module, the third linear module and the fourth linear module to integrally move, and the positioning correction compensation is carried out to improve the mounting precision and stability of the equipment, so that the precision during mounting and the qualification rate of products are improved.
As an improvement of the high-speed precise mounting system for camera production, the motion direction of the second linear module output end, the motion direction of the third linear module output end and the motion direction of the fourth linear module output end are respectively positioned on an X axis, a Y axis and a Z axis. The structural design enables the material to be attached more flexibly and rapidly.
As an improvement of the high-speed precise mounting system for camera production, the first linear module, the second linear module and the fourth linear module are all provided with crossed roller guide rails. The structural design can improve the firmness of the equipment structure.
As an improvement of the high-speed precise mounting system for camera production, the adsorption device comprises a vacuum chuck and a rotating mechanism, wherein the vacuum chuck is connected with the output end of the rotating mechanism. In practical application, vacuum chuck passes through trachea and vacuum pump intercommunication, and this kind of structural design is favorable to the dress material, places material rotation angle in suitable position accurately.
As an improvement of the high-speed precise mounting system for camera production of the present invention, the rotating mechanism is disposed at the output end of the fourth linear module. The structural design is beneficial to material mounting.
As an improvement of the high-speed precise mounting system for camera production, the third linear module comprises a driving mechanism and a shaft rod, and the shaft rod is connected with the output end of the driving mechanism. The structural design can improve the transmission precision.
As an improvement of the high-speed precise mounting system for camera production, the fourth linear module is in threaded connection with the shaft rod. The structural design can improve the transmission precision.
As an improvement of the high-speed precise mounting system for camera production, the driving mechanism is a stepping motor or a driving motor. In addition, the driving mechanism can be other devices capable of achieving the same effect, and the driving mechanism can be flexibly arranged according to actual conditions.
As an improvement of the high-speed precise mounting system for camera production, the sliding shaft of the first linear module, the sliding shaft of the second linear module and the sliding shaft of the fourth linear module are respectively and synchronously provided with a grating ruler. The structural design can improve the transmission precision.
As an improvement of the high-speed precise mounting system for camera production, the first linear module, the second linear module and the fourth linear module respectively form a closed-loop control system with the grating ruler. The structural design can improve the transmission precision.
As an improvement of the high-speed precise mounting system for camera production, the alignment vision temporary storage device comprises a first detection mechanism, a second detection mechanism, a frame, a fifth linear module and a transition table, wherein the first detection mechanism is arranged at the output end of the fifth linear module, the first detection mechanism and the second detection mechanism are both arranged on the frame, the first detection mechanism and the second detection mechanism are coaxially and oppositely arranged, and the transition table is erected between the first detection mechanism and the second detection mechanism through a bracket. In operation, the first detection mechanism and the second detection mechanism detect and position the materials to be mounted on the transition table at the same time, and a plurality of reference points are provided for the mounting machine, so that the mounting precision of the mounting machine is improved, the subsequent mounting is more accurate, the yield of production is improved, and the device is simple in structure, convenient to use and high in practicability.
As an improvement of the high-speed precise mounting system for camera production, the first detection mechanism comprises a first visual detector and a first light source, wherein the first light source corresponds to the output end of the first visual detector. In operation, the first light source supplements light for the first visual detector, and the structural design is beneficial to improving the detection precision of the first visual detector.
As an improvement of the high-speed precise mounting system for camera production, the first vision detector is a CCD camera or a CMOS camera. In addition, the first visual detector may be other devices capable of achieving the same effect, and may be flexibly set according to practical situations.
As an improvement of the high-speed precise mounting system for camera production, the first light source comprises a first coaxial light source and a first annular light source, wherein the first coaxial light source is coaxially and correspondingly arranged with a lens of the first visual detector, and the first annular light source is coaxially and correspondingly arranged with the first coaxial light source. The structural design ensures that the light supplementing brightness is high and the light supplementing is uniform, thereby being beneficial to improving the accuracy of information acquisition.
As an improvement of the high-speed precise mounting system for camera production, the first light source and the lens of the first vision detector are coaxially arranged. The structural design is beneficial to improving the accuracy of information acquisition.
As an improvement of the high-speed precise mounting system for camera production, the second detection mechanism comprises a second visual detector and a second light source, wherein the second light source corresponds to the output end of the second visual detector. In operation, the second light source supplements light for the second visual detector, and the structural design is beneficial to improving the detection precision of the second visual detector.
As an improvement of the high-speed precise mounting system for camera production, the second vision detector is a CCD camera or a CMOS camera. In addition, the second visual detector may be other devices capable of achieving the same effect, and may be flexibly set according to practical situations.
As an improvement of the high-speed precise mounting system for camera production, the second light source comprises a second coaxial light source and a second annular light source, wherein the second coaxial light source is coaxially and correspondingly arranged with a lens of the second visual detector, and the second annular light source is coaxially and correspondingly arranged with the second coaxial light source. The structural design ensures that the light supplementing brightness is high and the light supplementing is uniform, thereby being beneficial to improving the accuracy of information acquisition.
As an improvement of the high-speed precise mounting system for camera production, the second light source and the lens of the second vision detector are coaxially arranged. The structural design is beneficial to improving the accuracy of information acquisition.
As an improvement of the high-speed precise mounting system for camera production, in operation, the fifth linear module drives the first detection mechanism to move according to the working requirement, so that the standard of the first detection mechanism is conveniently adjusted, and the first detection mechanism and the second detection mechanism are coaxially arranged to ensure the detection precision.
The high-speed precise mounting system for camera production is an improvement, wherein the mounting and blanking device comprises a mounting device and a moving platform, and the mounting device is used for mounting materials on the transition platform on products on the moving platform. In practical application, the mounting device can be a conventional dispensing mounter or a swing arm type dispensing mounter, and can be flexibly arranged according to the actual working requirement; the mobile platform is provided with the mobile slide rail, objective table and visual detection system, and visual detection system carries out visual detection to the material on the objective table, and the objective table makes a round trip to slide at the mobile slide rail according to visual detection system's testing result for the dress material is more accurate.
The second object of the present invention is: aiming at the defects of the prior art, the high-speed precise mounting method for camera production is also provided, so that the working stability and efficiency of the camera are improved.
In order to achieve the above purpose, the invention provides a high-speed precise mounting method for camera production, which comprises the following steps:
S1, carrying out dispensing processing on materials by a linkage glue drawing device; in operation, the conveying mechanism conveys a material plate to be subjected to dispensing to the dispensing device, the first lifting mechanism drives the pressing mechanism to move downwards, the material tray on the conveying mechanism is pressed, and then the material is subjected to dispensing under the combined action of the supporting sliding table and the dispensing device; after dispensing is completed, the first lifting mechanism drives the pressing mechanism to move upwards, the pressing mechanism loosens the material tray after dispensing is completed, the material tray is transported to the next dispensing station by the conveying mechanism, segmented conveying and dispensing are realized, the distance between adjacent dispensing stations is effectively shortened, and the stability of dispensing in operation is improved; meanwhile, the first two groups of machine heads are main painting glue heads, the auxiliary painting glue heads are used for assisting in painting, after the auxiliary painting glue heads are idle, the main painting glue heads interrupt the current task to the auxiliary painting glue heads to finish, and the main painting glue heads continue to carry out new tasks;
s2, conveying the material subjected to dispensing to a material taking position of a suction mounting machine head by the linkage glue drawing device;
s3, sucking the mounting machine head to transfer the material on the linkage glue drawing device to a vision temporary storage device for transition temporary storage; in practical application, the first linear module, the second linear module and the fourth linear module are preferably driven by voice coil motors, but can be other driving devices capable of achieving the same effect, and can be flexibly arranged according to practical situations; in operation, under the coordinated operation of the second linear module, the third linear module and the fourth linear module, the adsorbing device adsorbs materials on one station and transfers the materials to the other station; meanwhile, the first linear module works to drive the second linear module, the third linear module and the fourth linear module to integrally move, and positioning correction compensation is carried out to improve the mounting precision and stability of equipment, so that the precision during mounting and the qualification rate of products are improved; in operation, the first detection mechanism and the second detection mechanism detect and position materials to be mounted on the transition table at the same time, and provide a plurality of reference points for the mounting machine, so that the mounting precision of the mounting machine is improved, the subsequent mounting is more accurate, and the yield of production is improved;
S4, the mounting and discharging device is used for mounting the material at the vision temporary storage device on the product. In practical application, the mounting device can be a conventional dispensing mounter or a swing arm type dispensing mounter, and can be flexibly arranged according to the actual working requirement; the mobile platform is provided with the mobile slide rail, objective table and visual detection system, and visual detection system carries out visual detection to the material on the objective table, and the objective table makes a round trip to slide at the mobile slide rail according to visual detection system's testing result for the dress material is more accurate.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and do not constitute a limitation on the invention. In the drawings:
FIG. 1 is a schematic overall structure of an embodiment of the present invention;
FIG. 2 is a schematic view of the structure of the embodiment of the present invention with the outer shell removed;
FIG. 3 is a schematic diagram of a partially enlarged structure according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a linkage glue device according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of a suction attachment head according to an embodiment of the present invention;
FIG. 6 is a second schematic diagram of a suction attachment head according to an embodiment of the present invention;
FIG. 7 is a schematic diagram of a register vision temporary storage device according to an embodiment of the present invention;
Wherein: 1-linkage glue drawing device; 11-supporting a sliding table; 111-a support table; 112-a slider; 12-dispensing device; 121-a linear module; 122-a second lifting mechanism; 123-detecting mechanism; 124-dispensing head; 13-a transport device; 131-a first lifting mechanism; 132-a transmission mechanism; 133-a hold-down mechanism; 2-sucking the mounting machine head; 21-a first linear module; 22-a second linear module; 23-a third linear module; 231-a drive mechanism; 232-shaft lever; 24-fourth linear modules; 25-an adsorption device; 251-vacuum chuck; 252-a rotation mechanism; 26-grating ruler; 27-a connector; 3-aligning vision temporary storage device; 31-a first detection mechanism; 311-a first visual detector; 312-a first light source; 3121-a first coaxial light source; 3122-a first annular light source; 32-a second detection mechanism; 321-a second visual detector; 322-a second light source; 3221-a second coaxial light source; 3222-a second annular light source; 33-a frame; 34-a fifth linear module; 35-a transition stage; 4-mounting a blanking device; 41-a mounting device; 42-mobile platform.
Detailed Description
Certain terms are used throughout the description and claims to refer to particular components. Those of skill in the art will appreciate that a hardware manufacturer may refer to the same component by different names. The description and claims do not take the form of an element differentiated by name, but rather by functionality. As used throughout the specification and claims, the word "comprise" is an open-ended term, and thus should be interpreted to mean "include, but not limited to. By "substantially" is meant that within an acceptable error range, a person skilled in the art is able to solve the technical problem within a certain error range, substantially achieving the technical effect.
In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
The present invention will be described in further detail below with reference to the drawings, but is not limited thereto.
Example 1
As shown in fig. 1-7, a high-speed precise mounting system for camera production comprises a linkage adhesive drawing device 1, a suction mounting machine head 2, an alignment visual temporary storage device 3 and a mounting blanking device 4, wherein the suction mounting machine head 2 corresponds to the linkage adhesive drawing device 1, the alignment visual temporary storage device 3 corresponds to the suction mounting machine head 2, the mounting blanking device 4 corresponds to the alignment visual temporary storage device 3, the linkage adhesive drawing device 1 is used for carrying out adhesive dispensing processing on materials and then conveying the materials to the suction mounting machine head 2, the suction mounting machine head 2 is used for transferring the materials on the linkage adhesive drawing device 1 to the visual temporary storage device 3, and the mounting blanking device 4 is used for pasting the materials on the visual temporary storage device 3 on products. The system has the advantages of good working stability, high speed and high production efficiency.
Preferably, the linkage glue-drawing device 1 comprises a supporting sliding table 11, a plurality of glue dispensing devices 12 and a plurality of conveying devices 13, wherein the glue dispensing devices 12 are in sliding connection with the supporting sliding table 11, the conveying devices 13 are corresponding to the glue dispensing devices 12, the conveying devices 13 comprise a first lifting mechanism 131, a transmission mechanism 132 and a pressing mechanism 133, the pressing mechanism 133 is connected with the output end of the first lifting mechanism 131, the pressing mechanism 133 is corresponding to the transmission mechanism 132, and the transmission mechanism 132 is corresponding to the glue dispensing devices 12. In operation, the conveying mechanism 132 conveys a material plate to be dispensed to the dispensing device 12, the first lifting mechanism 131 drives the pressing mechanism 133 to move downwards, the material tray on the conveying mechanism 132 is pressed, and then the material is dispensed under the combined action of the supporting sliding table 11 and the dispensing device 12; after dispensing is completed, the first lifting mechanism 131 drives the pressing mechanism 133 to move upwards, the pressing mechanism 133 loosens a material tray after dispensing is completed, the conveying mechanism 132 conveys the material tray to the next dispensing station, sectional conveying and dispensing are achieved, the distance between adjacent dispensing stations is effectively shortened, and stability of dispensing in operation is improved; meanwhile, the first two groups of machine heads are main painting glue heads, the latter are auxiliary painting glue heads, after the auxiliary painting glue heads are idle, the main painting glue heads interrupt the current task and give the auxiliary painting glue heads to finish, and the main painting glue heads continue to carry out new tasks.
Preferably, the support slide 11 includes a support base 111 and a plurality of sliding blocks 112, and the plurality of sliding blocks 112 are slidably connected to the support base 111. In actual operation, the plurality of sliding blocks 112 independently move on the support table 111, thereby realizing different operating states.
Preferably, the dispensing device 12 includes a linear module 121, a second lifting mechanism 122, a detecting mechanism 123 and a dispensing head 124, the linear module 121 is disposed on the sliding block 112, the second lifting mechanism 122 is disposed at an output end of the linear module 121, the dispensing head 124 is disposed at an output end of the second lifting mechanism 122, the detecting mechanism 123 is disposed on the linear module 121, and the detecting mechanism 123 and the dispensing head 124 both correspond to the conveying mechanism 132. In operation, the detection mechanism 123 is used for detecting the specific position of the material on the tray, so that the dispensing head 124 can finish accurate dispensing, and the dispensing head 124 can be flexibly driven to perform dispensing by the structural design.
Preferably, the moving direction of the sliding block 112, the moving direction of the output end of the linear module 121, and the moving direction of the output end of the second lifting mechanism 122 are respectively located on the X axis, the Y axis, and the Z axis. This structural design facilitates the dispensing operation of the dispensing head 124.
Preferably, the detection mechanism 123 is a CCD camera or a CMOS camera. In addition, the detecting mechanism 123 may be other devices capable of achieving the same effect, and may be flexibly set according to actual situations; in practical application, the detecting mechanism 123 may be additionally provided with a laser sensor to detect the distance from the Z axis of the dispensing head 124 to the product, so as to prevent the dispensing head from being bumped.
Preferably, the first lifting mechanism 131 and the second lifting mechanism 122 are electric control transmission shafts, air cylinders or hydraulic cylinders. In addition, the first elevating mechanism 131 and the second elevating mechanism 122 may be other devices capable of achieving the same effect, and may be flexibly provided according to actual situations.
Preferably, the transport mechanism 132 is a conveyor belt. In addition, the transmission mechanism 132 may be other devices capable of achieving the same effect, and may be flexibly set according to practical situations.
Preferably, the hold down mechanism 133 is a top press block structure. This kind of structural design is favorable to compressing tightly the charging tray.
Preferably, the number of hold-down mechanisms 133 is at least 2. This kind of structural design is favorable to increasing the stability to charging tray compress tightly.
Preferably, the plurality of pressing mechanisms 133 are uniformly distributed on both sides of the conveying mechanism 132. This kind of structural design is favorable to increasing the stability to charging tray compress tightly.
Preferably, the suction mounting machine head 2 includes a first linear module 21, a second linear module 22, a third linear module 23, a fourth linear module 24 and an adsorption device 25, the second linear module 22 is disposed at an output end of the first linear module 21, the fourth linear module 24 is disposed at an output end of the second linear module 22, the third linear module 23 is disposed at an output end of the fourth linear module 24, the adsorption device 25 is connected with an output end of the third linear module 23, a movement direction of the output end of the first linear module 21 coincides with a movement direction of the output end of the second linear module 22, and a movement direction of the output end of the second linear module 22, a movement direction of the output end of the third linear module 23, and a movement direction of the output end of the fourth linear module 24 are perpendicular to each other. In practical applications, the first linear module 21, the second linear module 22 and the fourth linear module 24 are preferably driven by voice coil motors, but may be other driving devices capable of achieving the same effect, and may be flexibly set according to practical situations; in operation, the adsorbing device 25 adsorbs the materials on one station and transfers the materials to the other station under the coordination of the second linear module 22, the third linear module 23 and the fourth linear module 24; meanwhile, the first linear module 21 works to drive the second linear module 22, the third linear module 23 and the fourth linear module 24 to integrally move, and perform positioning correction compensation so as to improve the mounting precision and stability of the equipment, thereby improving the mounting precision and the qualification rate of products.
Preferably, the movement direction of the output end of the second linear module 22, the movement direction of the output end of the third linear module 23 and the movement direction of the output end of the fourth linear module 24 are respectively located on the X axis, the Y axis and the Z axis. The structural design enables the material to be attached more flexibly and rapidly.
Preferably, the first linear module 21, the second linear module 22, and the fourth linear module 24 are each provided with cross roller guide tracks. The structural design can improve the firmness of the equipment structure.
Preferably, the suction device 25 includes a vacuum chuck 251 and a rotation mechanism 252, and the vacuum chuck 251 is connected to an output end of the rotation mechanism 252. In practical application, the vacuum chuck 251 is communicated with the vacuum pump through an air pipe, and the structural design is favorable for pasting materials, and the rotation angle of the materials is accurately placed at a proper position.
Preferably, the rotation mechanism 252 is disposed at the output end of the fourth linear module 24. The structural design is beneficial to material mounting.
Preferably, the third linear module 23 comprises a driving mechanism 231 and a shaft 232, the shaft 232 being connected to the output of the driving mechanism 231. The structural design can improve the transmission precision.
Preferably, the fourth linear module 24 is threaded with the shaft 232. The structural design can improve the transmission precision; in practice, the connector 27 is provided as needed to fix the rotation mechanism 252.
Preferably, the drive mechanism 231 is a stepper motor or a drive motor. In addition, the driving mechanism 231 may be other devices capable of achieving the same effect, and may be flexibly arranged according to practical situations.
Preferably, the sliding shaft of the first linear module 21, the sliding shaft of the second linear module 22 and the sliding shaft of the fourth linear module 24 are synchronously provided with the grating scale 26 respectively. The structural design can improve the transmission precision.
Preferably, the first linear module 21, the second linear module 22 and the fourth linear module 24 form a closed loop control system with the grating scale 26, respectively. The structural design can improve the transmission precision.
Preferably, the alignment vision temporary storage device 3 includes a first detection mechanism 31, a second detection mechanism 32, a frame 33, a fifth linear module 34 and a transition table 35, the first detection mechanism 1 is disposed at an output end of the fifth linear module 34, the first detection mechanism 31 and the second detection mechanism 32 are disposed on the frame 33, the first detection mechanism 31 and the second detection mechanism 32 are coaxially disposed opposite to each other, and the transition table 35 is erected between the first detection mechanism 31 and the second detection mechanism 32 through a bracket. In operation, the first detection mechanism 31 and the second detection mechanism 32 simultaneously (in addition, the first detection mechanism 31 or the second detection mechanism 32 can be flexibly selected according to the requirements of different materials to check the materials on the transition table 35, the structural design greatly simplifies the working procedure, simplifies the installation, saves the adjustment time, improves the processing efficiency), and detects and positions the materials to be mounted, and provides a plurality of reference points for the mounting machine, thereby improving the mounting precision of the mounting machine, ensuring the follow-up mounting to be more accurate, improving the yield of production.
Preferably, the first detecting mechanism 31 includes a first visual detector 311 and a first light source 312, and the first light source 312 corresponds to an output end of the first visual detector 311. In operation, the first light source 312 supplements light to the first visual detector 311, and this structural design is beneficial to improving the detection accuracy of the first visual detector 311.
Preferably, the first vision detector 311 is a CCD camera or a CMOS camera. In addition, the first visual detector 311 may be another device capable of achieving the same effect, and may be flexibly set according to actual situations.
Preferably, the first light source 312 includes a first coaxial light source 3121 and a first annular light source 3122, the first coaxial light source 3121 is coaxially disposed corresponding to the lens of the first visual detector 311, and the first annular light source 3122 is coaxially disposed corresponding to the first coaxial light source 3121. The structural design ensures that the light supplementing brightness is high and the light supplementing is uniform, thereby being beneficial to improving the accuracy of information acquisition.
Preferably, the first light source 312 is disposed coaxially with the lens of the first vision detector 311. The structural design is beneficial to improving the accuracy of information acquisition.
Preferably, the second detecting mechanism 32 includes a second visual detector 321 and a second light source 322, and the second light source 322 corresponds to an output end of the second visual detector 321. In operation, the second light source 322 supplements light to the second visual detector 321, and this structural design is beneficial to improving the detection accuracy of the second visual detector 321.
Preferably, the second vision detector 321 is a CCD camera or a CMOS camera. In addition, the second visual detector 321 may be other devices capable of achieving the same effect, and may be flexibly set according to practical situations.
Preferably, the second light source 322 includes a second coaxial light source 3221 and a second annular light source 3222, the second coaxial light source 3221 is coaxially disposed corresponding to the lens of the second visual detector 321, and the second annular light source 3222 is coaxially disposed corresponding to the second coaxial light source 3221. The structural design ensures that the light supplementing brightness is high and the light supplementing is uniform, thereby being beneficial to improving the accuracy of information acquisition.
Preferably, the second light source 322 is disposed coaxially with the lens of the second vision detector 321. The structural design is beneficial to improving the accuracy of information acquisition.
Preferably, according to the working requirement, the fifth linear module 34 drives the first detecting mechanism 31 to move, so as to adjust the standard of the first detecting mechanism 31, so that the first detecting mechanism 31 and the second detecting mechanism 32 are coaxially arranged, and the detecting precision is ensured.
Preferably, the mounting and blanking device 4 comprises a mounting device 41 and a moving platform 42, wherein the mounting device 41 is used for mounting the material on the transition platform 35 on the product on the moving platform 42. In practical application, the mounting device 41 may be a conventional dispensing mounter, or may be a swing arm dispensing mounter, and may be flexibly set according to the actual working requirement; the moving platform 42 is provided with a moving slide rail, an objective table and a visual detection system, the visual detection system performs visual detection on the material on the objective table, and the objective table slides back and forth on the moving slide rail according to the detection result of the visual detection system, so that the attached material is more accurate.
The working principle of the invention is as follows: including linkage drawing gum device 1, absorb subsides dress aircraft nose 2, counterpoint vision temporary storage device 3 and subsides dress unloader 4, absorb subsides dress aircraft nose 2 and correspond with linkage drawing gum device 1, counterpoint vision temporary storage device 3 corresponds with absorption subsides dress aircraft nose 2, subsides dress unloader 4 corresponds with counterpoint vision temporary storage device 3, linkage drawing gum device 1 is used for carrying out the point to the material and glues after the processing and transport to absorption subsides machine head 2 departments, absorption subsides dress aircraft nose 2 is used for transferring the material on the linkage drawing gum device 1 to vision temporary storage device 3 departments, subsides dress unloader 4 is used for pasting the material of vision temporary storage device 3 departments on the product. The system has the advantages of good working stability, high speed and high production efficiency.
Example 2
As shown in fig. 1-7, a high-speed precise mounting method for camera production according to embodiment 1 includes the following steps:
S1, carrying out dispensing processing on a material by the linkage glue drawing device 1; in operation, the conveying mechanism 132 conveys a material plate to be dispensed to the dispensing device 12, the first lifting mechanism 131 drives the pressing mechanism 133 to move downwards, the material tray on the conveying mechanism 132 is pressed, and then the material is dispensed under the combined action of the supporting sliding table 11 and the dispensing device 12; after dispensing is completed, the first lifting mechanism 131 drives the pressing mechanism 133 to move upwards, the pressing mechanism 133 loosens a material tray after dispensing is completed, the conveying mechanism 132 conveys the material tray to the next dispensing station, sectional conveying and dispensing are achieved, the distance between adjacent dispensing stations is effectively shortened, and stability of dispensing in operation is improved; meanwhile, the first two groups of machine heads are main painting glue heads, the auxiliary painting glue heads are used for assisting in painting, after the auxiliary painting glue heads are idle, the main painting glue heads interrupt the current task to the auxiliary painting glue heads to finish, and the main painting glue heads continue to carry out new tasks;
S2, conveying the material subjected to dispensing to a material taking position of a suction mounting machine head 2 by the linkage glue drawing device 1;
s3, sucking the mounting machine head 2 to transfer the material on the linkage glue drawing device 1 to the vision temporary storage device 3 for transition temporary storage; in practical applications, the first linear module 21, the second linear module 22 and the fourth linear module 24 are preferably driven by voice coil motors, but may be other driving devices capable of achieving the same effect, and may be flexibly set according to practical situations; in operation, the adsorbing device 25 adsorbs the materials on one station and transfers the materials to the other station under the coordination of the second linear module 22, the third linear module 23 and the fourth linear module 24; meanwhile, the first linear module 21 works to drive the second linear module 22, the third linear module 23 and the fourth linear module 24 to integrally move, and perform positioning correction compensation so as to improve the mounting precision and stability of equipment, thereby improving the mounting precision and the qualification rate of products; in operation, the first detection mechanism 31 and the second detection mechanism 32 detect and position the materials to be mounted (in addition, the first detection mechanism 31 or the second detection mechanism 32 can be flexibly selected according to the requirements of different materials to inspect the materials on the transition table 35, the structural design greatly simplifies the process, simplifies the installation, omits the adjustment time and improves the processing efficiency), and provides a plurality of reference points for the mounting machine, thereby improving the mounting precision of the mounting machine, enabling the subsequent mounting to be more accurate and improving the yield of production;
S4, the mounting and discharging device 4 is used for mounting the material at the position of the visual temporary storage device 3 on a product. In practical application, the mounting device 41 may be a conventional dispensing mounter, or may be a swing arm dispensing mounter, and may be flexibly set according to the actual working requirement; the moving platform 42 is provided with a moving slide rail, an objective table and a visual detection system, the visual detection system performs visual detection on the material on the objective table, and the objective table slides back and forth on the moving slide rail according to the detection result of the visual detection system, so that the attached material is more accurate.
While the foregoing description illustrates and describes the preferred embodiments of the present invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as limited to other embodiments, and is capable of numerous other combinations, modifications and environments and is capable of changes or modifications within the scope of the inventive concept as described herein, either as a result of the foregoing teachings or as a result of the knowledge or technology in the relevant art. And that modifications and variations which do not depart from the spirit and scope of the invention are intended to be within the scope of the appended claims.
Claims (9)
1. A high-speed accurate mounting system for camera production, its characterized in that: the device comprises a linkage glue drawing device (1), a suction mounting machine head (2), an alignment visual temporary storage device (3) and a mounting blanking device (4), wherein the suction mounting machine head (2) corresponds to the linkage glue drawing device (1), the alignment visual temporary storage device (3) corresponds to the suction mounting machine head (2), the mounting blanking device (4) corresponds to the alignment visual temporary storage device (3), the linkage glue drawing device (1) is used for carrying out glue dispensing processing on materials and then transporting the materials to the suction mounting machine head (2), the suction mounting machine head (2) is used for transferring the materials on the linkage glue drawing device (1) to the visual temporary storage device (3), the mounting blanking device (4) is used for pasting the materials on the visual temporary storage device (3) on products, the suction mounting machine head (2) comprises a first linear module (21), a second linear module (22), a third linear module (24) and an adsorption device (25), the second linear module (22) is arranged at the output end of the first linear module (24), the adsorption device (25) is connected with the output end of the third linear module (23), the motion direction of the output end of the first linear module (21) coincides with the motion direction of the output end of the second linear module (22), and the motion direction of the output end of the second linear module (22), the motion direction of the output end of the third linear module (23) and the motion direction of the output end of the fourth linear module (24) are perpendicular to each other.
2. The high-speed precision mounting system for camera production of claim 1, wherein: the linkage is drawn and is glued device (1) including supporting slip table (11), a plurality of point gum device (12) and a plurality of conveyer (13), a plurality of point gum device (12) all with sliding connection between supporting slip table (11), a plurality of conveyer (13) all with point gum device (12) correspond, conveyer (13) include first elevating system (131), transmission mechanism (132) and hold-down mechanism (133), hold-down mechanism (133) with the output of first elevating system (131) is connected, hold-down mechanism (133) with transmission mechanism (132) correspond, transmission mechanism (132) with point gum device (12) correspond.
3. The high-speed precision mounting system for camera production of claim 2, wherein: the supporting sliding table (11) comprises a supporting table (111) and a plurality of sliding blocks (112), and the sliding blocks (112) are connected with the supporting table (111) in a sliding mode.
4. The high-speed precision mounting system for camera production of claim 3, wherein: the dispensing device (12) comprises a linear module (121), a second lifting mechanism (122), a detection mechanism (123) and a dispensing head (124), wherein the linear module (121) is arranged on the sliding block (112), the second lifting mechanism (122) is arranged at the output end of the linear module (121), the dispensing head (124) is arranged at the output end of the second lifting mechanism (122), the detection mechanism (123) is arranged at the linear module (121), and the detection mechanism (123) and the dispensing head (124) are both corresponding to the transmission mechanism (132).
5. The high-speed precision mounting system for camera production of claim 4, wherein: the motion direction of the sliding block (112), the motion direction of the output end of the linear module (121) and the motion direction of the output end of the second lifting mechanism (122) are respectively positioned on an X axis, a Y axis and a Z axis.
6. The high-speed precision mounting system for camera production of claim 1, wherein: the alignment vision temporary storage device (3) comprises a first detection mechanism (31), a second detection mechanism (32), a frame (33), a fifth linear module (34) and a transition table (35), wherein the first detection mechanism (31) is arranged at the output end of the fifth linear module (34), the first detection mechanism (31) and the second detection mechanism (32) are both arranged on the frame (33), the first detection mechanism (31) and the second detection mechanism (32) are coaxially and oppositely arranged, and the transition table (35) is arranged between the first detection mechanism (31) and the second detection mechanism (32) through a bracket.
7. The high-speed precision mounting system for camera production of claim 6, wherein: the first detection mechanism (31) comprises a first visual detector (311) and a first light source (312), and the first light source (312) corresponds to the output end of the first visual detector (311); the second detection mechanism (32) comprises a second visual detector (321) and a second light source (322), and the second light source (322) corresponds to the output end of the second visual detector (321).
8. The high-speed precision mounting system for camera production of claim 6, wherein: the mounting and blanking device (4) comprises a mounting device (41) and a moving platform (42), wherein the mounting device (41) is used for mounting materials on the transition platform (35) on products on the moving platform (42).
9. A workflow for a high-speed precision mounting system for camera production according to any one of claims 1-8, comprising the steps of:
s1, carrying out dispensing processing on materials by a linkage glue drawing device (1);
s2, conveying the material subjected to dispensing to a material taking position of the suction mounting machine head (2) by the linkage glue drawing device (1);
S3, sucking the mounting machine head (2) to transfer the material on the linkage glue drawing device (1) to the vision temporary storage device (3) for transition temporary storage;
S4, the mounting and discharging device (4) is used for mounting the materials at the position of the vision temporary storage device (3) on the product.
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| CN115415117B (en) * | 2022-09-28 | 2024-01-26 | 苏州天准科技股份有限公司 | Adhesive dispensing device |
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| CN108435502A (en) * | 2018-05-11 | 2018-08-24 | 深圳宝创电子设备有限公司 | Full-automatic glass piece precision gluing chip mounter |
| CN110265339A (en) * | 2019-07-19 | 2019-09-20 | 苏州艾科瑞思智能装备股份有限公司 | Efficiently draw mucilage binding sheet devices |
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| CN106455354A (en) * | 2016-09-29 | 2017-02-22 | 天津视骏科技有限公司 | High-speed visual surface-mounting machine of flexible circuit board |
| CN107599582A (en) * | 2017-09-07 | 2018-01-19 | 广东金弘达自动化科技股份有限公司 | A kind of quick make-up machine of plastic foil |
| CN108176560A (en) * | 2018-01-22 | 2018-06-19 | 东莞市井岗自动化设备有限公司 | A kind of self-feeding double-station dispenser |
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