CN106455354A - High-speed visual surface-mounting machine of flexible circuit board - Google Patents
High-speed visual surface-mounting machine of flexible circuit board Download PDFInfo
- Publication number
- CN106455354A CN106455354A CN201610866685.7A CN201610866685A CN106455354A CN 106455354 A CN106455354 A CN 106455354A CN 201610866685 A CN201610866685 A CN 201610866685A CN 106455354 A CN106455354 A CN 106455354A
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- China
- Prior art keywords
- magazine
- plate
- motor
- idler wheel
- charging tray
- Prior art date
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/303—Surface mounted components, e.g. affixing before soldering, aligning means, spacing means
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/01—Tools for processing; Objects used during processing
- H05K2203/0195—Tool for a process not provided for in H05K3/00, e.g. tool for handling objects using suction, for deforming objects, for applying local pressure
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing Of Magnetic Record Carriers (AREA)
Abstract
The invention discloses a high-speed visual surface-mounting machine of a flexible circuit board. The high-speed visual surface-mounting machine comprises a first device and a second device, wherein the first device is fixed on a bottom plate of the device, the second device and the first device are parallel to each other in a left-right way and are arranged at interval, the first device comprises a magazine lifting mechanism, a first roller mechanism, a patch loading mechanism, a second roller mechanism and a magazine storage mechanism which are sequentially and oppositely arranged in a horizontal direction, the second device comprises a soft disc magazine lifting mechanism and a soft disc moving mechanism which are sequentially and oppositely arranged in a horizontal direction, and a transfer mechanism is arranged above the patch loading mechanism and the soft disc moving mechanism along a transverse direction. With the adoption of the surface-mounting machine, the production efficiency is improved, and the patch accuracy is ensured.
Description
Technical field
The present invention relates to a kind of chip mounter, more particularly to a kind of SPEED VISION flexible PCB placement equipment.
Background technology
Flexible PCB is more and more universal in crystal industry, and its good performance is also the one of future electronic crystal industry
Main trend.The existing flexible PCB placement equipment in market is that single head extraction efficiency is relatively low, and floppy disk supporting plate pose pattern is spreaded type
Take up room big, it is slower that item puts speed.
Content of the invention
It is an object of the invention to overcoming the deficiencies in the prior art, one kind being provided and improve production efficiency, ensure that paster
Precision and the SPEED VISION flexible PCB placement equipment for taking up room little.
In order to achieve the above object, the technical solution used in the present invention is：
The SPEED VISION flexible PCB placement equipment of the present invention, including the first device that is fixed on device base plate and and
The second device for arranging with described first device or so parallel interval, described first device is oppositely arranged before and after including successively
Magazine lifting body, the first idler wheel mechanism, paster load plate mechanism, the second idler wheel mechanism and magazine accommodating mechanism, described
Floppy disk magazine elevating mechanism and floppy disk travel mechanism that second device is oppositely arranged before and after including successively, in described paster load plate
The top of mechanism and floppy disk travel mechanism is horizontally arranged with transfer mechanism；Described magazine lifting body, magazine accommodating mechanism
All include that moves up and down a drive mechanism with floppy disk magazine elevating mechanism, described moves up and down moving up and down for drive mechanism
The outfan jacking bottom plate horizontally disposed with is fixedly linked, and is placed with magazine on described jacking bottom plate, top
Rise around base plate and be provided with that position limiting structure is spacing to magazine, described magazine bottom is fixed in described position limiting structure, described
Magazine include before and after open housing, on the left and right medial wall of described housing between the upper and lower every be provided with multiple supporting materials
The support convex edge of disk；
The push pedal of one cylinder is just arranged to the charging tray in magazine, and described cylinder is by moving back and forth the material in magazine
Disk is pushed in the first idler wheel mechanism；
Vertically symmetrical respectively on the magazine biside plate of described floppy disk magazine elevating mechanism have two grooves,
A pair of opposite type sensor is oppositely arranged with two grooves respectively, for sensing in magazine whether have pallet on per layer of support convex edge；
The first described idler wheel mechanism and the second idler wheel mechanism structure are identical, the first described idler wheel mechanism and the second roller
Mechanism all includes U-shaped bracing frame, is provided with idler wheel mechanism motor and roll wheel assembly on described U-shaped bracing frame, described
Roll wheel assembly include driving shaft that two ends are rotatably connected on two side plates of bracing frame respectively, in described both ends of main drive shaft
Being rotatably connected to a drivewheel respectively, two ends is provided with above described driving shaft and is separately fixed on contiguous block
Driven shaft, the contiguous block described in two is connected to the top of two side plates of U-shaped bracing frame respectively by hold-down mechanism, described
Driven shaft two ends be rotatably connected to a driven pulley respectively, between the drivewheel of the same side and driven pulley pass through hold-down mechanism energy
Enough compression fit, the output shaft of horizontally disposed described idler wheel mechanism motor and one end fixing phase of driving shaft
Even, the charging tray output fortune being aligned between the drivewheel of the first described idler wheel mechanism and driven pulley in the magazine of magazine lifting body
Dynamic direction is arranged so that charging tray is rolled over two groups between drivewheel and driven pulley；
Described paster load plate mechanism includes support column, is provided with base plate, in described base plate on described support column
On the first motor module is installed, respectively track is provided with by pillar in the left and right sides of described base plate, described track
For the empty charging tray that the first idler wheel mechanism of temporary support is rolled over out, on the slide block of the first described motor module, cylinder bottom is installed
Plate, is separately installed with a side plate in the both sides of described cylinder base plate, and each side plate is separately positioned on the guide rail of corresponding side
Outside, be connected to the top of guide rail for being located at corresponding side on the top of each side plate and set in the horizontal direction
The clamping plate that puts, is provided with a telescopic cylinder in the centre of the cylinder base plate, connects in the telescopic end of the telescopic cylinder
There is supporting plate, described supporting plate is Wei Yu two tracks between, and under the drive of the telescopic cylinder, the supporting plate can rise and make sky
Charging tray is clamped between supporting plate and clamping plate, be separately installed with the cylinder base plate of described telescopic cylinder both sides one for
Support the charging tray of the linear bearing of supporting plate, the outlet side of described the first idler wheel mechanism support the upstream end of in rail,
The upstream end of supporting plate is provided with front backing plate, and described front backing plate can be pushed up under the drive of telescopic cylinder and the first motor module
Arrange to shift onto charging tray in the second idler wheel mechanism on rear side of the charging tray for being supported on described track outfan；
The drivewheel of the second described idler wheel mechanism and driven pulley can nip the charging tray of paster load plate mechanism output and arrange,
The magazine of the pallet alignment magazine accommodating mechanism of setting is clamped between the drivewheel and driven pulley of the second described idler wheel mechanism
Arrange to be sent to charging tray in the magazine of magazine accommodating mechanism；
Disk travel mechanism, including support column, is fixed with organization soleplate, on described support column on the organization soleplate
Second motor module of output level linear motion is installed, on the slide block of the second described motor module, upper plate is installed,
Guide rail slide block rail structure is installed on described upper plate, on the slide block of the guide rail slide block rail structure, spring is installed
Block, is provided with cam in one end of the spring block, is respectively arranged with a bolt on the upper plate and spring block, spring
Two ends are respectively fitted on two bolts, and described upper plate both sides are respectively by side plate with the tray substrate being located above upper plate even
Connect, described tray substrate can be entered so that soft in the magazine of floppy disk magazine elevating mechanism under the drive of the second motor module
Tray support in disk magazine elevating mechanism magazine is on tray substrate, and the cam top is through opening on tray substrate one end
Groove is arranged, and is provided with two pins in the other end of the tray substrate, can be pressed from both sides between described cam and two pins
The tight pallet for taking out from the magazine of floppy disk magazine elevating mechanism；
Described transfer mechanism, including motor plate, is provided with motor in the motor back that states, and described motor shaft end leads to
Cross adapting rod and two cams in left and right are installed, two one slide rails of left and right are installed on described motor plate, described in each
Slided up and down on slide rail respectively and upper and lower plates are connected with, two described cams are respectively fitted over the described upper and lower plates of corresponding side
In the u-shaped groove of upper end, one is connected with by motor supporting plate respectively on the upper and lower plates described in each and vertically arranges
Hollow motor, the hollow motor shaft upper end of described hollow motor is connected with vacuum solenoid by trachea to produce negative pressure,
The lower end of described hollow motor shaft is connected with suction nozzle respectively by suction nozzle adapting rod, and described motor plate is exported installed in one
On the slide rail of the linear motor assembly of horizontal rectilinear motion, the direction of motion of the slide rail of described linear motor assembly and paster are carried
The motion of the slide block of the second motor module of the slide block movement direction of the first motor module of disc mechanism and floppy disk travel mechanism
Direction is vertically arranged, and described suction nozzle can be directed at what the slide block of the second motor module drove under the drive of linear motor assembly
Bulk cargo in pallet is arranged and can be directed at paster under the drive of linear motor assembly and move to draw bulk cargo and described suction nozzle
Charging tray on mounted mechanism is arranged so that the item of absorption is placed in the charging tray on paster transfer mechanism；
One top visual discrimination mechanism, above this, visual discrimination mechanism includes straight line module, in described straight line module
Slide block on top connected with the signal input part of control system camera is installed, the signal output part of described control system
It is connected with the second motor module of floppy disk travel mechanism and the linear motor assembly of transfer mechanism by control line, described is upper
Square visual discrimination mechanism is by column on the base plate of described transfer mechanism, and described top camera can be described
The bulk cargo in pallet on the lower alignment tray substrate of the drive of straight line module is arranged, for shooting in the pallet on tray substrate
The image of bulk cargo is simultaneously transferred to control system, and described control system carries out feature analysiss to the product for photographing, to determine product
Relative position coordinates of the product in pallet, then output control signal is to the second motor module and the transfer of floppy disk travel mechanism
The motion of the linear motor assembly second motor module of control of mechanism and linear motor assembly enables the suction nozzle of transfer mechanism
Bulk cargo pallet tray substrate in is enough drawn；
Lower section visual discrimination mechanism, it includes the lower section camera being arranged on camera riser, and described lower section camera is aligned
The item that suction nozzle is drawn is arranged, for shooting to the item that suction nozzle is drawn, the letter of described lower section camera and control system
Number input is connected, and the signal output part of described control system is connected with hollow motor, and described lower section camera will be taken pictures
Real image is exported to control system, and described control system carries out feature analysiss to the image for photographing, if real image
There is difference with the angle for setting image, described control system output control signal is rotated to hollow motor is inhaled to correct item
Angular error when taking.
Compared with prior art, the invention has the advantages that：
Using apparatus of the present invention, item is drawn using double end suction nozzle, improve production efficiency and ensure paster precision, per
The absorption time of item reduces 0.2s；Magazine-type stores floppy disk supporting plate, so that equipment is integrally taken up room reduction, therefore equipment
It is suitable for the putting position in Factory Building；The quick movement of transfer mechanism improves item and puts efficiency.Visual discrimination system, it
Item direction and angle are corrected, speed is fast, accuracy is high, automaticity is greatly improved and instead of manual operation.
Description of the drawings
Fig. 1 is the top view of the SPEED VISION flexible PCB placement equipment of the present invention；
Fig. 2 is the structural representation of the magazine lifting body in the placement equipment shown in Fig. 1；
Fig. 3-1 is the structural representation of the idler wheel mechanism clamped condition in the placement equipment shown in Fig. 1；
Fig. 3-2 is the structural representation of the idler wheel mechanism releasing orientation in the placement equipment shown in Fig. 1；
Fig. 4-1 is the structural representation of the paster load plate mechanism in the placement equipment shown in Fig. 1；
Fig. 4-2 is the structural representation of the motor module part in the paster load plate mechanism shown in Fig. 4-1；
Fig. 5 is the structural representation of the lower section visual discrimination mechanism in the placement equipment shown in Fig. 1；
Fig. 6-1 is the structural representation of the floppy disk travel mechanism in the placement equipment shown in Fig. 1；
Fig. 6-2 is the structural representation of the spring block part in the floppy disk travel mechanism shown in Fig. 6-1；
Fig. 7-1 is the structural representation of the upper and lower mechanism of transfer in the placement equipment shown in Fig. 1；
Fig. 7-2 is the structural representation of the nozzle portion in the upper and lower mechanism of transfer shown in Fig. 8-1；
Fig. 8 is the structural representation of the top visual discrimination mechanism in the placement equipment shown in Fig. 1；
The structural representation of Fig. 9 floppy disk magazine elevating mechanism.
Specific embodiment
Describe the present invention with specific embodiment below in conjunction with the accompanying drawings.
For present disclosure, feature and effect can be further appreciated that, below in conjunction with embodiment and accompanying drawing is coordinated to give in detail
Explanation.
The SPEED VISION flexible PCB placement equipment of the present invention as shown in drawings, it includes to be fixed on device base plate
First device and and with described first device or so parallel interval arrange second device, before described first device includes
Magazine lifting body 1, the first idler wheel mechanism 2, paster load plate mechanism 3, the second idler wheel mechanism and the bullet being oppositely arranged successively afterwards
Casket accommodating mechanism 5, floppy disk magazine elevating mechanism 9 and floppy disk moving machine that described second device is oppositely arranged before and after including successively
Structure 6, is horizontally arranged with transfer mechanism 7 in the top of described paster load plate mechanism 3 and floppy disk travel mechanism 6；Described bullet
Casket lifting body 1, magazine accommodating mechanism 5 and floppy disk magazine elevating mechanism 9 all include that moves up and down a drive mechanism, described
The outfan jacking bottom plate 106 horizontally disposed with that move up and down for moving up and down drive mechanism is fixedly linked,
Magazine 108 is placed with described jacking bottom plate 106, and it is spacing to magazine to be provided with position limiting structure 107 around jacking bottom plate 106,
Described 108 bottom of magazine is fixed in described position limiting structure, and the open housing before and after including of described magazine 108, in institute
On the left and right medial wall of the housing that states between the upper and lower every be provided with multiple support charging trays support convex edges.
The push pedal of one cylinder 109 is just arranged to the charging tray in magazine 108, and described cylinder 109 will by moving back and forth
Charging tray in magazine 108 is pushed in the first idler wheel mechanism 2.
In order to ensure control accuracy, a kind of preferred embodiment as the present invention, described moves up and down drive mechanism
Including the lifting body motor 101 being fixed on device base plate, described lifting body motor 101 passes through connecting post
It is connected with fixed side 102, described lifting body motor 101 is by shaft coupling and the leading screw for vertically arranging
103 are fixedly linked, and are sequentially arranged at intervals with fixed seat 104 and support baseboard 105 in described 102 top of fixed side, in institute
The fixed seat 104 that states and at least two symmetrically arranged guide bearings on support baseboard 105, are provided with, in described fixed seat
The bottom lead that vertically arrange be equipped with guide bearing on 104 respectively, the bottom of described bottom lead
It is fixedly linked with fixed side 102 and the top of bottom lead is fixedly linked with support baseboard 105, at described support bottom
The top lead that vertically arrange all be equipped with guide bearing on plate 105, the top of described top lead
It is fixedly linked with 106 bottom of jacking bottom plate and the bottom of top lead is fixedly linked with fixed seat 104, described support bottom
Plate 105 is fixed on device base plate by fix bar 111, is had in described 104 middle setting of fixed seat and is joined with 103 screw thread of leading screw
The feed screw nut of conjunction, described leading screw 103 passes through feed screw nut, described 103 top of leading screw be embedded in the middle of support baseboard 105
Bearing be rotatedly connected, described 103 lower end of leading screw is rotatedly connected with the leading screw mounting flange being embedded in fixed side.
Used as one embodiment of the present invention, described cylinder 109 is fixed on support baseboard by supporting construction 110
On 105.
The work process of this magazine lifting body is：Lifting body motor 101 is connected with control system, described top
The signal rotation of the output that mechanism stepper motor 101 can be received according to control system is risen, drives leading screw 103 to revolve by shaft coupling
Turn, convert rotational motion is linear motion by leading screw 103.105 position of support baseboard of 104 top of fixed seat is fixed, so silk
Thick stick 103 rotates the linear motion for producing and jacking bottom plate 106 will be driven to move up and down, and such magazine 108 is moved up and down therewith.Jacking
The accurate helical pitch of mechanism stepper motor 101 makes magazine 108 reach accurate position, is now placed in the cylinder 109 of 108 side of magazine
Move back and forth and the charging tray in magazine 108 is pushed in the first idler wheel mechanism 2.Sensor 112 is arranged on 102 side of fixed side
Face, relative with sensor 112 position in fixed seat 104 of sensor chip, the downward extreme lower position displacement of magazine 108 is entered
Row detection, sensor sensing reaches extreme lower position now to during sensor chip, and described sensor stops to the output of motor 101
Only turn signal.
Vertically symmetrical respectively on 901 biside plate of magazine of floppy disk magazine elevating mechanism 9 have two grooves, one
Opposite type sensor 902 is oppositely arranged with two grooves respectively, for sensing in magazine whether have pallet on per layer of support convex edge.
The first described idler wheel mechanism 2 is identical with the second idler wheel mechanism structure, and the first described idler wheel mechanism 2 and second is rolled
Wheel mechanism all includes U-shaped bracing frame 201, is provided with idler wheel mechanism motor 202 and rolling on described U-shaped bracing frame 201
Wheel assembly 203, described roll wheel assembly 203 includes the active that two ends are rotatably connected on two side plates of bracing frame 201 respectively
Axle, is rotatably connected to a drivewheel respectively in described both ends of main drive shaft, is provided with one two above described driving shaft
End is separately fixed at the driven shaft on contiguous block, and the contiguous block described in two is connected to U-shaped bracing frame by hold-down mechanism respectively
The top of 201 two side plates, is rotatably connected to a driven pulley, the drivewheel of the same side respectively at described driven shaft two ends
And driven pulley between by hold-down mechanism can compression fit, the motor of horizontally disposed described idler wheel mechanism
202 output shaft is fixedly linked with one end of driving shaft, is aligned between the drivewheel of described the first idler wheel mechanism 2 and driven pulley
Charging tray output campaign direction in the magazine of magazine lifting body is arranged so that charging tray is rolled over two groups between drivewheel and driven pulley.
Used as one embodiment of the present invention, described hold-down mechanism includes to be respectively perpendicular the company through described in each
Connect two axis of guides of block setting, the bottom of described two axis of guides and the side plate fixing phase of the bracing frame 201 being correspondingly arranged
Even, two described axis of guides are connected with the upper and lower sliding of contiguous block difference, and the axis of guide top described in each is cased with pressure
Spring, described compression spring is arranged between contiguous block top surface and the position limiting structure at axis of guide top.Respectively wear in the axis of guide
There is compression spring, the spring meeting moment is to driven shaft pressure, it is ensured that driven shaft has downward pressure always.
Described paster load plate mechanism 3 includes support column 301, is provided with base plate 302 on described support column 301,
First motor module 310 is installed on described base plate 302, passes through pillar 303 respectively in the left and right sides of described base plate 302
Track 304 is installed, the empty charging tray that described track 304 is rolled over out for the first idler wheel mechanism of temporary support 2, described first
Cylinder base plate 305 is installed on the slide block of motor module 310, one is separately installed with the both sides of described cylinder base plate 305
Side plate 309, each side plate 309 is separately positioned on the outside of the guide rail of corresponding side, connects on the top of each side plate 309 respectively
The top of a guide rail for being located at corresponding side and horizontally disposed clamping plate 307 is connected to, in the cylinder base plate 305
Centre one telescopic cylinder 312 is installed, be connected with supporting plate 306 in the telescopic end of the telescopic cylinder 312, described supporting plate
306 Wei Yu two tracks between, and under the drive of the telescopic cylinder 312, the supporting plate 306 can rise clamps sky charging tray
Between supporting plate and clamping plate 307.A use is separately installed with the cylinder base plate 305 of described 312 both sides of telescopic cylinder
In the linear bearing 311 for supporting supporting plate 306.The charging tray of the outlet side of the first described idler wheel mechanism 2 can support in rail 304
Upstream end.Backing plate 308 before the upstream end of supporting plate 306 is provided with.Described front backing plate 308 can be in telescopic cylinder and
Withstand under the drive of one motor module 310 to be supported on rear side of the charging tray of described 304 outfan of track and arrange to shift charging tray onto
In second idler wheel mechanism 2.
The drivewheel of the second described idler wheel mechanism 2 and driven pulley can nip the charging tray of the output of paster load plate mechanism 3 and set
Put, the pallet alignment magazine accommodating mechanism 5 of setting is clamped between the drivewheel and driven pulley of the second described idler wheel mechanism 2
Magazine is arranged to be sent to charging tray in the magazine of magazine accommodating mechanism.
When empty charging tray is pushed out from the magazine of magazine lifting body 1, roll over into paster load plate through the first idler wheel mechanism 2
On the track 304 of mechanism 3, the slide block of the first motor module 310 travels forward until supporting plate 306 and moves to the underface of charging tray,
Now 312 telescopic end of cylinder protrudes upward charging tray by jack-up, and charging tray edge will be stuck on the right-angle side of clamping plate 307 and complete material
The pinching action of disk.First motor module slide block drives the underface that charging tray moves rearwards to transfer mechanism to stop, transfer machine
Structure is placed in the item that draws from floppy disk travel mechanism 6 on sky charging tray, until charging tray is occupied the first motor module slide block
Continue to move backward.When the charging tray of clamping moves to the end of track 304, the cylinder 312 shrinks charging tray and unclamps and be put into rail
On road 304, the slide block of the first motor module 310 segment distance that travels forward can push up charging tray until 308 head of front backing plate
Afterbody, cylinder 312 at this moment stretch out make front backing plate and charging tray in same plane and the first described motor module slide block
Motion allows the head of front backing plate 308 withstand on charging tray afterbody and charging tray is advanced in the second idler wheel mechanism 2 backward.
Floppy disk travel mechanism 6 includes support column 601, is fixed with organization soleplate, in the machine on described support column 601
Second motor module 602 of output level linear motion is installed, in the slide block of the second described motor module 602 on structure base plate
On upper plate 605 is installed, on described upper plate 605, guide rail slide block rail structure 607 is installed, in the guide rail slide block slide rail
Spring block 608 is installed on the slide block of structure 607, in one end of the spring block 608, cam 609 is installed, in the upper plate
605 and spring block 608 on be respectively arranged with a bolt, the two ends of spring 606 are respectively fitted on two bolts, described upper plate
605 both sides are connected with the tray substrate 604 being located above upper plate 605 by side plate respectively, and described tray substrate 604 can be
Floppy disk magazine elevating mechanism 9 is caused in the lower magazine 902 for entering floppy disk magazine elevating mechanism 9 of the drive of the second motor module 602
Tray support in magazine 902 is on tray substrate 604, and 609 top of the cam is through the fluting on 604 one end of tray substrate
Arrange, in the other end of the tray substrate 604, two pins 603 are installed, in described cam 609 and two pins 603
Between can clamp from the magazine of floppy disk magazine elevating mechanism 9 take out pallet.
Floppy disk travel mechanism 6 is responsible for taking out the pallet in the magazine of floppy disk magazine elevating mechanism 9 and putting back to, described second
The slide block of motor module 602 drives the tray substrate 604 to travel forward, and the tray substrate 604 can protrude into mechanism 9
In magazine, and positioned at want take out pallet underface.Now the edge of pallet is contacted with described cam 609, module slide block
Spring 606 is continued to move along also with stretching, when between the pin 603 on the tray substrate 604 and the cam 609
When distance is slightly larger than pallet, floppy disk magazine elevating mechanism 9 is rotated by leading screw makes magazine 902 move downward in the magazine 902
Pallet fallen on the tray substrate 604 completely, due to spring effect, pallet can be stuck in the pin 603 and cam 609
Between, then the slide block of the second motor module moves backward to take out pallet and stops at specified location.Bulk cargo in pallet is picked up
Take after finishing, the slide block of the second motor module drives empty pallet to enter in the magazine of floppy disk magazine elevating mechanism 9, now soft
Disk magazine elevating mechanism 9 makes magazine move upwards by leading screw rotation, in uphill process in 9 magazine of floppy disk magazine elevating mechanism
Pallet be removed until being kept completely separate from described tray substrate 604 by raised meeting, at this moment the leading screw of floppy disk magazine elevating mechanism 9
Stop motion.
Described transfer mechanism includes motor plate 708, is provided with motor 707 at described 708 back side of motor plate, described
707 shaft end of motor is provided with two cams 705 in left and right by adapting rod 706, is provided with left and right two on described motor plate 708
One slide rail 709, slides up and down on the slide rail 709 described in each respectively and is connected with upper and lower plates 704, and described two are convex
Wheel 705 is respectively fitted in the u-shaped groove of described 704 upper end of upper and lower plates of corresponding side, is divided on the upper and lower plates 704 described in each
Not Tong Guo motor supporting plate 702 be connected with a hollow motor for vertically arranging 703, in described hollow motor 703
Empty motor shaft upper end is connected with vacuum solenoid by trachea to produce negative pressure, and the lower end of described hollow motor shaft passes through suction nozzle
Adapting rod is connected with suction nozzle 701 respectively.Described motor plate 708 is installed in the straight-line electric unit of an output level linear motion
On the slide rail of part, the direction of motion of the slide rail of described linear motor assembly 712 and the first motor module of paster load plate mechanism 3
Slide block movement direction and the direction of motion of slide block of the second motor module 6 of floppy disk travel mechanism be vertically arranged.Described
The bulk cargo that suction nozzle 701 can be aligned in the pallet that the slide block of the second motor module drives under the drive of linear motor assembly is arranged
To draw bulk cargo and described suction nozzle 701 can be directed at the charging tray on paster transfer mechanism under the drive of linear motor assembly
Arrange so that the item of absorption is placed in the charging tray on paster transfer mechanism.
Described transfer mechanism drives cam 705 to do gyration by motor 707, and cam 705 is enclosed within described in two
In the u-shaped groove of upper and lower plates 704, the gyration of such cam can just change into the up and down motion of upper and lower plates 704, hollow motor
703 connection suction nozzles 701 are fixed on upper and lower plates, and such suction nozzle can be moved up and down therewith, the quill shaft of described hollow motor 703
Upper end be connected to produce negative pressure with vacuum solenoid by trachea.When transfer mechanism is reached above described empty charging tray, motor stops
Only move, by moving up and down, item is placed on sky charging tray.
One top visual discrimination mechanism 8, above this, visual discrimination mechanism 8 includes straight line module 801, in described straight line
Top connected with the signal input part of control system camera 802 is installed, the letter of described control system on the slide block of module
Number outfan is by control line and the second motor module 602 of floppy disk travel mechanism 6 and the linear motor assembly of transfer mechanism 7
It is connected, described top visual discrimination mechanism is by column on the base plate 710 of described transfer mechanism 7.Described is upper
Fang Xiangji 802 can be directed at the bulk cargo in the pallet on tray substrate 604 under the drive of described straight line module and arrange, and be used for
Shoot the image of the bulk cargo in the pallet on tray substrate 604 and control system is transferred to, described control system is to photographing
Product carry out feature analysiss, to determine relative position coordinates of the product in pallet, then output control signal to floppy disk move
The linear motor assembly of the second motor module 602 of motivation structure 6 and transfer mechanism 7 controls the second motor module and straight-line electric
The motion of thermomechanical components enables the suction nozzle of transfer mechanism 7 to draw the bulk cargo in the pallet on tray substrate 604.Described top
Camera 802 is used for finding the item for dissipating on pallet and positioning item.
Lower section visual discrimination mechanism 4, it includes the lower section camera 401 being arranged on camera riser 402, described lower section phase
Machine 401 is directed at the item of suction nozzle absorption and arranges, for shooting to the item that suction nozzle is drawn, described lower section camera 401 with
The signal input part of control system is connected, and the signal output part of described control system is connected with hollow motor 703, described under
Fang Xiangji 401 exports the real image that takes pictures to control system, and described control system carries out feature to the image for photographing
Analysis, if real image has difference with the angle for setting image, described control system output control signal is to hollow motor
Rotate to correct angular error when item is drawn.
As follows using the work process of this device：
It is that item is deposited in floppy disk magazine elevating mechanism 9 first, in magazine, has pallet from level to level, bulk cargo is placed on pallet
On.Pallet is gone out from magazine lira by floppy disk travel mechanism 6, and top visual discrimination mechanism 8 is positioned to the item on pallet, is moved
The item of 7 pairs of positioning of mounted mechanism is drawn, and then the module of transfer mechanism 7 is to left movement by the upper of lower section visual discrimination mechanism 4
The detection of item angle is carried out when square.At the same time the empty charging tray for putting item is pushed out from magazine lifting body 1, Jing Guo
One idler wheel mechanism 2 is reached in paster load plate mechanism 3.After empty charging tray is stepped up to fix by the telescopic cylinder of paster load plate mechanism 3, transfer
Mechanism 6 is placed in item on sky charging tray, and item occupies bak stay load plate mechanism 3 and drives charging tray to the second idler wheel mechanism 2, by the
Second wheel mechanism 2 is sent in magazine accommodating mechanism 5 and stores.
Claims (3)
1. SPEED VISION flexible PCB placement equipment, it is characterised in that：Including the first device that is fixed on device base plate and
And the second device with the setting of described first device or so parallel interval, described first device is relative successively before and after including to be set
Magazine lifting body (1), the first idler wheel mechanism (2), paster load plate mechanism (3), the second idler wheel mechanism and the magazine storage that puts
Mechanism (5), floppy disk magazine elevating mechanism (9) and floppy disk travel mechanism that described second device is oppositely arranged before and after including successively
(6), in the top of described paster load plate mechanism (3) and floppy disk travel mechanism (6), transfer mechanism (7) is horizontally arranged with；Institute
Magazine lifting body (1), magazine accommodating mechanism (5) and floppy disk magazine elevating mechanism (9) that states all includes that moves up and down a drive
Motivation structure, described move up and down drive mechanism move up and down outfan and a horizontally disposed jacking bottom plate
(106) it is fixedly linked, is placed with described jacking bottom plate (106) around magazine (108), jacking bottom plate (106) and is provided with
Position limiting structure (107) is spacing to magazine, and described magazine (108) bottom is fixed in described position limiting structure, described magazine
(108) include housing open in front and back, on the left and right medial wall of described housing between the upper and lower every be provided with multiple supporting materials
The support convex edge of disk；
The push pedal of one cylinder (109) is just arranged to the charging tray in magazine (108), and described cylinder (109) is by moving back and forth
Charging tray in magazine (108) is pushed in the first idler wheel mechanism (2)；
Vertically symmetrical respectively on magazine (901) biside plate of described floppy disk magazine elevating mechanism (9) have two
Individual groove, whether a pair of opposite type sensor (902) is oppositely arranged with two grooves respectively, support on convex edge for sensing in magazine per layer
There is pallet；
Described the first idler wheel mechanism (2) is identical with the second idler wheel mechanism structure, the first described idler wheel mechanism and the second roller
Mechanism all includes U-shaped bracing frame (201), is provided with idler wheel mechanism motor (202) and roller on described U-shaped bracing frame
Component (203), described roll wheel assembly includes the driving shaft that two ends are rotatably connected on two side plates of bracing frame respectively, in institute
The both ends of main drive shaft that states is rotatably connected to a drivewheel respectively, is provided with two ends solid respectively above described driving shaft
The driven shaft being scheduled on contiguous block, the contiguous block described in two is connected to two sides of U-shaped bracing frame respectively by hold-down mechanism
The top of plate, is rotatably connected to a driven pulley respectively at described driven shaft two ends, the drivewheel of the same side and driven pulley it
Between being capable of compression fit, the output shaft of horizontally disposed described idler wheel mechanism servomotor and master by hold-down mechanism
One end of moving axis is fixedly linked, and is directed at the bullet of magazine lifting body between the drivewheel of described the first idler wheel mechanism and driven pulley
Charging tray output campaign direction in casket is arranged so that charging tray is rolled over two groups between drivewheel and driven pulley；
Described paster load plate mechanism (3) includes support column (301), is provided with base plate (302), in institute on described support column
First motor module (310) is installed on the base plate that states, is installed by pillar (303) in the left and right sides of described base plate respectively
There is track (304), the empty charging tray that described track is rolled over out for the first idler wheel mechanism of temporary support, in the first described motor mould
Cylinder base plate (305) is installed on the slide block of group, a side plate is separately installed with the both sides of described cylinder base plate, each
Side plate (309) is separately positioned on the outside of the guide rail of corresponding side, is connected to one on the top of each side plate and is located at phase
The top of the guide rail of side and horizontally disposed clamping plate (307) is answered, and one is provided with the centre of the cylinder base plate
Individual telescopic cylinder (312), are connected with supporting plate (306) in the telescopic end of the telescopic cylinder, and described supporting plate is located at two tracks
Between, under the drive of the telescopic cylinder, the supporting plate can rise makes sky charging tray be clamped between supporting plate and clamping plate,
A linear bearing (311) for supporting supporting plate is separately installed with the cylinder base plate of described telescopic cylinder both sides, described
The charging tray of outlet side of the first idler wheel mechanism (2) upstream end of in rail (304) can be supported, install in the upstream end of supporting plate
There is front backing plate (308), described front backing plate can withstand under the drive of telescopic cylinder and the first motor module and be supported on institute
Arrange to shift charging tray in the second idler wheel mechanism onto on rear side of the charging tray of the track outfan that states；
The drivewheel of described the second idler wheel mechanism (2) and driven pulley can nip the charging tray that paster load plate mechanism (3) exports and set
Put, pallet alignment magazine accommodating mechanism (5) of setting is clamped between the drivewheel and driven pulley of the second described idler wheel mechanism
Magazine arrange charging tray to be sent in the magazine of magazine accommodating mechanism；
Described floppy disk travel mechanism (6) includes support column (601), is fixed with organization soleplate, in institute on described support column
State the second motor module (602) that output level linear motion is provided with organization soleplate, in the second described motor module
Upper plate (605) is installed on slide block, guide rail slide block rail structure (607) is installed on described upper plate, slide in the guide rail
Spring block (608) is installed on the slide block of block rail structure, in one end of the spring block, cam (609) is installed, described
A bolt is respectively arranged with upper plate and spring block, the two ends of spring (606) are respectively fitted on two bolts, described upper plate
Both sides are connected with the tray substrate (604) being located above upper plate by side plate respectively, and described tray substrate can be in the second electricity
In the magazine (902) that floppy disk magazine elevating mechanism (9) is entered under the drive of machine module (602) cause floppy disk magazine elevating mechanism bullet
Tray support in casket is on tray substrate (604), and the cam top is arranged through the fluting on tray substrate one end, in institute
The other end for stating tray substrate is provided with two pins (603), can be clamped from soft between described cam and two pins
The pallet for taking out in the magazine of disk magazine elevating mechanism (9)；
Described transfer mechanism (7) includes motor plate (708), is provided with motor in described motor back, described motor
(707) shaft end is provided with two cams (705) in left and right by adapting rod (706), is provided with a left side on described motor plate (708)
Right two one slide rails (709), slide up and down on the slide rail described in each respectively and are connected with a upper and lower plates (704), described
Two cams are respectively fitted in the u-shaped groove of described upper and lower plates upper end of corresponding side, on the upper and lower plates described in each respectively
One hollow motor for vertically arranging (703) is connected with by motor supporting plate (702), described hollow motor hollow
Motor shaft upper end is connected with vacuum solenoid by trachea to produce negative pressure, and the lower end of described hollow motor shaft is turned by suction nozzle
Extension bar is connected with suction nozzle (701) respectively, the linear electric motors that described motor plate (708) is moved along a straight line installed in an output level
On the slide rail of component, the first electricity of the direction of motion of the slide rail of described linear motor assembly (712) and paster load plate mechanism (3)
The direction of motion of the slide block of the second motor module (6) of the slide block movement direction of machine module and floppy disk travel mechanism vertically sets
Put, described suction nozzle (701) can be directed at the pallet that the slide block of the second motor module drives under the drive of linear motor assembly
Interior bulk cargo is arranged to draw bulk cargo and described suction nozzle can be directed at paster transfer machine under the drive of linear motor assembly
Charging tray on structure is arranged so that the item of absorption is placed in the charging tray on paster transfer mechanism；
One top visual discrimination mechanism (8), above this, visual discrimination mechanism (8) includes straight line module (801), described straight
Top connected with the signal input part of control system camera (802) be installed, described control system on the slide block of line module
Signal output part by the straight of control line and the second motor module (602) of floppy disk travel mechanism (6) and transfer mechanism (7)
Line electric machine assembly is connected, and described top visual discrimination mechanism is arranged on the base plate (710) of described transfer mechanism by column
On, described top camera (802) can be aligned in the pallet on tray substrate (604) under the drive of described straight line module
Bulk cargo arrange, for shooting the image of the bulk cargo in the pallet on tray substrate and being transferred to control system, described control
System carries out feature analysiss to the product for photographing, to determine relative position coordinates of the product in pallet, then output control
Signal to the second motor module of floppy disk travel mechanism and transfer mechanism linear motor assembly control the second motor module with
And the motion of linear motor assembly enables the suction nozzle of transfer mechanism to draw the bulk cargo in the pallet on tray substrate；
Lower section visual discrimination mechanism (4), it includes the lower section camera (401) being arranged on camera riser (402), described lower section
The item of camera alignment suction nozzle absorption is arranged, for shooting to the item that suction nozzle is drawn, described lower section camera and control
The signal input part of system is connected, and the signal output part of described control system is connected with hollow motor (703), described lower section
Camera exports the real image that takes pictures to control system, and described control system carries out feature analysiss to the image for photographing,
If real image has a difference with the angle for setting image, described control system output control signal to hollow motor rotate with
Correct angular error when item is drawn.
2. SPEED VISION flexible PCB placement equipment according to claim 1, it is characterised in that：Described hold-down mechanism bag
Include and be respectively perpendicular two axis of guides for arranging through the contiguous block described in each, the bottom of described two axis of guides with corresponding
The side plate of the bracing frame (201) of setting is fixedly linked, and two described axis of guides are connected with the upper and lower sliding of contiguous block difference, every
Axis of guide top described in one is cased with compression spring, and described compression spring is arranged on contiguous block top surface with axis of guide top
Between position limiting structure.
3. the SPEED VISION flexible PCB placement equipment according to claims 1 or 2, it is characterised in that：Described is upper and lower
Moving drive mechanism includes the lifting body motor (101) being fixed on device base plate, and described lifting body stepping is electric
Machine (101) is connected with fixed side (102) by connecting post, described lifting body motor (101) by shaft coupling with
The leading screw (103) for vertically arranging is fixedly linked, and is sequentially arranged at intervals with fixation above described fixed side (102)
Seat (104) and support baseboard (105), are provided with least two pairs in described fixed seat (104) and support baseboard (105)
Claim the guide bearing for arranging, be equipped with the guide bearing in described fixed seat (104) respectively and vertically to arrange
Bottom lead, the bottom of described bottom lead be fixedly linked with fixed side (102) and bottom lead top
It is fixedly linked with support baseboard (105), is all equipped with vertically in the guide bearing on described support baseboard (105)
The top lead of setting, the top of described top lead is fixedly linked and upper guide with jacking bottom plate (106) bottom
It is fixedly linked to the bottom of post with fixed seat (104), described support baseboard (105) is fixed on device by fix bar (111)
On base plate, there are the feed screw nut for coordinating with leading screw (103) screw thread, described leading screw in described fixed seat (104) middle setting
(103) feed screw nut is passed through, and described leading screw (103) top is rotatedly connected with the bearing being embedded in the middle of support baseboard (105), institute
Leading screw (103) lower end that states is rotatedly connected with the leading screw mounting flange being embedded in fixed side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610866685.7A CN106455354A (en) | 2016-09-29 | 2016-09-29 | High-speed visual surface-mounting machine of flexible circuit board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610866685.7A CN106455354A (en) | 2016-09-29 | 2016-09-29 | High-speed visual surface-mounting machine of flexible circuit board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106455354A true CN106455354A (en) | 2017-02-22 |
Family
ID=58171322
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610866685.7A Pending CN106455354A (en) | 2016-09-29 | 2016-09-29 | High-speed visual surface-mounting machine of flexible circuit board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106455354A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107249295A (en) * | 2017-06-01 | 2017-10-13 | 广东天机工业智能系统有限公司 | Copper foil adhibiting device |
| CN107838045A (en) * | 2017-10-30 | 2018-03-27 | 天津必利优科技发展有限公司 | Chip fetching device |
| CN107914134A (en) * | 2017-12-30 | 2018-04-17 | 苏州富强科技有限公司 | A kind of high accuracy suction means |
| CN108697045A (en) * | 2017-03-30 | 2018-10-23 | 韩华精密机械株式会社 | component holding head |
| CN109264133A (en) * | 2018-10-29 | 2019-01-25 | 珠海奇川精密设备有限公司 | The automatic placement equipment of the double mounting head alternative expressions of twin shaft |
| CN110626798A (en) * | 2019-10-23 | 2019-12-31 | 珠海市协正智能装备有限公司 | A modular turntable device |
| CN110662414A (en) * | 2019-11-14 | 2020-01-07 | 东莞市正远自动化设备有限公司 | High-speed precise mounting system and method for camera production |
| CN111822834A (en) * | 2020-08-24 | 2020-10-27 | 天津伍嘉联创科技发展股份有限公司 | High-speed full-automatic vacuum annealing sealing and welding machine |
| CN111843482A (en) * | 2020-08-19 | 2020-10-30 | 天津伍嘉联创科技发展股份有限公司 | A fully automatic mobile phone camera module stripping machine |
| CN112193829A (en) * | 2020-10-30 | 2021-01-08 | 天津必利优科技发展有限公司 | A SMD multi-head high-speed transfer machine |
| CN112888295A (en) * | 2021-03-04 | 2021-06-01 | 珠海市协正智能装备有限公司 | Board pasting machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108697045A (en) * | 2017-03-30 | 2018-10-23 | 韩华精密机械株式会社 | component holding head |
| CN107249295A (en) * | 2017-06-01 | 2017-10-13 | 广东天机工业智能系统有限公司 | Copper foil adhibiting device |
| CN107838045B (en) * | 2017-10-30 | 2024-05-07 | 天津必利优科技发展有限公司 | Wafer taking and placing device |
| CN107838045A (en) * | 2017-10-30 | 2018-03-27 | 天津必利优科技发展有限公司 | Chip fetching device |
| CN107914134A (en) * | 2017-12-30 | 2018-04-17 | 苏州富强科技有限公司 | A kind of high accuracy suction means |
| CN109264133A (en) * | 2018-10-29 | 2019-01-25 | 珠海奇川精密设备有限公司 | The automatic placement equipment of the double mounting head alternative expressions of twin shaft |
| CN110626798A (en) * | 2019-10-23 | 2019-12-31 | 珠海市协正智能装备有限公司 | A modular turntable device |
| CN110662414A (en) * | 2019-11-14 | 2020-01-07 | 东莞市正远自动化设备有限公司 | High-speed precise mounting system and method for camera production |
| CN110662414B (en) * | 2019-11-14 | 2024-08-16 | 东莞市正远智能装备有限公司 | High-speed precise mounting system and method for camera production |
| CN111843482A (en) * | 2020-08-19 | 2020-10-30 | 天津伍嘉联创科技发展股份有限公司 | A fully automatic mobile phone camera module stripping machine |
| CN111822834A (en) * | 2020-08-24 | 2020-10-27 | 天津伍嘉联创科技发展股份有限公司 | High-speed full-automatic vacuum annealing sealing and welding machine |
| CN112193829A (en) * | 2020-10-30 | 2021-01-08 | 天津必利优科技发展有限公司 | A SMD multi-head high-speed transfer machine |
| CN112888295A (en) * | 2021-03-04 | 2021-06-01 | 珠海市协正智能装备有限公司 | Board pasting machine |
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