CN102850059B - 彩色陶瓷同心球的制造方法 - Google Patents
彩色陶瓷同心球的制造方法 Download PDFInfo
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- CN102850059B CN102850059B CN201110187255.XA CN201110187255A CN102850059B CN 102850059 B CN102850059 B CN 102850059B CN 201110187255 A CN201110187255 A CN 201110187255A CN 102850059 B CN102850059 B CN 102850059B
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- ceramic
- layer
- sintering
- ceramic layer
- concentric
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- 239000000919 ceramic Substances 0.000 title claims abstract description 106
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000005245 sintering Methods 0.000 claims abstract description 22
- 239000003086 colorant Substances 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 14
- 239000000843 powder Substances 0.000 claims abstract description 14
- 238000007789 sealing Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 9
- 239000000758 substrate Substances 0.000 claims description 8
- 238000002360 preparation method Methods 0.000 claims description 7
- PNEYBMLMFCGWSK-UHFFFAOYSA-N al2o3 Chemical compound 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[O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
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- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 abstract description 2
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- 239000007858 starting material Substances 0.000 description 1
Abstract
本发明公开了一种彩色陶瓷同心球的制造方法，其特征是在制作陶瓷同心球时，使用能在烧结后呈现不同颜色的陶瓷生坯料，采用陶瓷造型工艺中雕刻、堆花等技艺将各个陶瓷层加工成壳状彩色陶瓷生坯体，将彩色陶瓷同心球坯体烧结成瓷后，从各层镂空处清除干净隔离层粉末，就加工成了各个层次都带有不同颜色图案的彩色陶瓷同心球。
Description
彩色陶瓷同心球的制造方法
技术领域
[0001]本发明涉及一种工艺品制造领域，特别是陶瓷层呈彩色的陶瓷同心球的制造方法。
背景技术
[0002] 传统的同心球都是用象牙制成，逐层向里雕刻成活动自如的多层镂空壳状结构，难度很大，对于陶瓷等硬而脆的材料象牙雕刻技艺就无能为力，而且这种镂空雕刻的同心球颜色也只能是所用材料的颜色，比较单一。另外从雕刻技艺来看，中国的玉石雕刻产品绚丽多彩，但它是利用玉石原材料本身的天然色彩，通过巧妙设计和高超的技艺，才能达到这种境界，不过它仍然存在对颜色的利用和驾驭不能随心所欲的缺陷。陶瓷生坯料具有可塑性和易雕刻性，只要解决烧结时陶瓷层的变形、开裂以及各层间的粘连问题，采用从里向外逐层加工的方法，就可能利用陶瓷为原料来制造出陶瓷同心球。再加上加工陶瓷同心球时，不同于一般雕刻是从原材上雕刻去掉不需要的部分而留下的部分才是产品，材料是从里向外逐层添加上去的，这一特点使得把陶瓷同心球制造成彩色陶瓷同心球成为可能。
发明内容
[0003] 发明目的:本发明所要解决的技术问题是利用陶瓷同心球制作时从里向外逐层加工的特点来制作出彩色陶瓷同心球。
[0004] 技术方案:在配制陶瓷同心球的陶瓷层生坯料时，用添加少量无机色素的方法先配制出几种不同颜色的生坯料作为陶瓷层的用料，然后用制造陶瓷同心球一样的方法，逐层从里向外做出陶瓷层和隔离层。在做陶瓷层时应根据所设计的图案需要，选择几种合适颜色的陶瓷生坯料，在壳状隔离层球面上，做出一薄层壳状陶瓷层。加工时综合使用陶瓷造型工艺中的雕刻、堆花等技艺，把这一薄层壳状陶瓷层加工成彩色陶瓷生坯层。这样通过逐层交替加工就得到了彩色陶瓷同心球多层坯体，烧结后去除隔离层粉末就得到了带有彩色图案造型的彩色陶瓷同心球。在配制不同颜色的生坯料时，要控制好他们的配比，使各种颜色的陶瓷坯料在高温烧结时保持一致的收缩率。
[0005] 本发明包括以下步骤:
[0006] 步骤一，配制出烧结后内能呈现不同颜色的陶瓷生坯料，配制时各种颜色陶瓷生坯料的烧结收缩率要保持一致；
[0007] 步骤二，用氧化铝细粉或其它耐高温的材料细粉添加锯末等有机物粉末、粘接剂、溶剂等配制出隔离层材料，使其烧结后体积收缩率接近于陶瓷层材料的收缩率；
[0008] 步骤三，用制造陶瓷同心球的方法从里向外逐层做出各层陶瓷层和隔离层，在做每一层陶瓷层时，视图案造型的需要选择各种不同颜色的陶瓷生坯料，做出每一层由不同颜色陶瓷生坯料构成的壳状陶瓷层，加工时要综合采用陶瓷造型工艺中的雕刻、堆花等手段，把陶瓷层加工成彩色陶瓷生坯层，在其上再交替加工出隔离层和陶瓷层，制成彩色陶瓷同心球坯体；[0009] 步骤四，将完成制作的彩色陶瓷同心球坯体放入高温炉烧结；
[0010] 步骤五，将完成烧结的彩色陶瓷同心球取出，从陶瓷层镂空处清除干净隔离层粉末，即得到各层颜色均为彩色图案的陶瓷同心球。
[0011] 从上述过程我们可以看出，只要采用预先配制的不同颜色的陶瓷层生坯料来制作陶瓷同心球，通过烧结就可制作出彩色陶瓷同心球。
附图说明
[0012] 图1，为彩色陶瓷同心球坯体。图中I为中间的陶瓷实心部分，2为同一层次含不同颜色的陶瓷生坯层，3为隔离层；
[0013] 图2，为烧结后的彩色陶瓷同心球。I为同心球实心部分，2为同一层次含不同颜色的陶瓷层，3为除去隔离层粉末后露出的同心球镂空处。
具体实施方式:
[0014] 如图所述，只要采用预先配制的不同颜色的陶瓷层生坯料来制作陶瓷同心球，通过烧结就可制作出彩色陶瓷同心球:
[0015] 步骤一，配制出烧结后内能呈现不同颜色的陶瓷生坯料，配制时各种颜色陶瓷生坯料的烧结收缩率要保持一致；
[0016] 步骤二，用氧化铝细粉 或其它耐高温的材料细粉添加锯末等有机物粉末、粘接剂、溶剂等配制出隔离层材料，使其烧结后体积收缩率接近于陶瓷层材料的收缩率；
[0017] 步骤三，用制造陶瓷同心球的方法先加工出中央部分的实心球1，然后从里向外逐层做出各层陶瓷层2和隔离层3，在做每一层陶瓷层2时，视图案造型的需要选择各种不同颜色的陶瓷生坯料，做出每一层由不同颜色陶瓷生坯料构成的壳状陶瓷层2，加工时要综合采用陶瓷造型工艺中的雕刻、堆花等手段，把陶瓷层2加工成彩色陶瓷生坯层，在其上再交替加工出隔离层3和陶瓷层2，制成彩色陶瓷同心球坯体；
[0018] 步骤四，将完成制作的彩色陶瓷同心球坯体放入高温炉烧结；
[0019] 步骤五，将完成烧结的彩色陶瓷同心球取出，从陶瓷层镂空处清除干净隔离层粉末，即得到各层颜色均为彩色图案的陶瓷同心球。
[0020] 从上述的步骤可以看到，采用陶瓷同心球同样的制造方法，只要预先配制好带有颜色的陶瓷层生坯料，在加工各层陶瓷层时选择不同颜色的生坯料制作，通过采用陶瓷造型技术的雕刻、堆花等多种手段就可制造出每一层都带有彩色花纹图案的彩色陶瓷同心球。
[0021] 本发明提供了一种用不同颜色的生坯料制作彩色陶瓷同心球的方法。具体实现该技术方案的方法和途径很多，以上所述仅是本发明的优选实施方案，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。
Claims (1)
1.一种彩色陶瓷同心球的制造方法，制造时其步骤如下: 步骤一，配制出烧结后能呈现不同颜色的陶瓷生坯料，配制时各种颜色陶瓷生坯料的烧结收缩率要保持一致； 步骤二，用氧化铝细粉添加有机物粉末锯末、粘接剂、溶剂配制出隔离层材料，使其烧结后体积收缩率接近于陶瓷层材料的收缩率； 步骤三，用制造陶瓷同心球的方法从里向外逐层做出各层陶瓷层和隔离层，在做每一层陶瓷层时，视图案造型的需要选择不同颜色的陶瓷生坯料，做出每一层由不同颜色陶瓷生坯料构成的壳状陶瓷层，加工时要综合采用陶瓷造型工艺中的雕刻、堆花手段，把陶瓷层加工成彩色陶瓷生坯层，在其上再交替加工出隔离层和陶瓷层，制成彩色陶瓷同心球坯体； 步骤四，将完成制作的彩色陶瓷同心球坯体放入高温炉烧结； 步骤五，将完成烧结的彩色陶瓷同心球取出，从陶瓷层镂空处清除干净隔离层粉末，即得到各层颜色均为彩色 图案的陶瓷同心球。
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| CN101643351A (zh) * | 2009-08-25 | 2010-02-10 | 李竹玲 | 一种彩色陶瓷的制备工艺 |
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| CN85107741A (zh) * | 1985-10-16 | 1987-01-31 | 厦门瓷厂 | 陶瓷表面彩色堆釉装饰工艺 |
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| CN101058284A (zh) * | 2007-04-18 | 2007-10-24 | 赵建明 | 陶瓷、搪瓷、玻璃装饰图纹绘制方法及肌理专用颗粒色料 |
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