CN102754764B - Production process of germ and corn composite nutritional powder and product of production process - Google Patents
Production process of germ and corn composite nutritional powder and product of production process Download PDFInfo
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Abstract
The invention relates to a production process of germ and corn composite nutritional powder and the product of the production process, and belongs to the technical field of food processing. The production process is characterized in that mixing corn which sprouts in stress with wheat germ which is subjected to microwave enzyme inactivation; performing extrusion and superfine grinding to prepare germ and corn meal; adding carrot meal, spirulina meal, white granulated sugar, maltodextrin and vegetable fat powder into the germ and corn meal; and sterilizing and packaging to prepare the germ and corn composite nutritional powder. The production process is simple and high in industrial degree, so that the germ resource can be further utilized, corn can be completely utilized, and the additional value of agricultural products can be increased. The germ and corn composite nutritional powder produced by the production process is good in dissolubility, fine in taste and high in nutritional value, is rich in gamma-aminobutyric acid, glutathione, octacosanol, dietary fiber and other components, has the functions of improving brain functions, calming nerves, improving sleeping, resisting oxidation, delaying senescence, improving body immunity and the like, and is an ideal health-care nutritional food, wherein the content of gamma-aminobutyric acid in the product is between 20 and 60mg/100g.
Description
One, technical field
The present invention relates to a kind of plumule corn composite nutrition powder production technology and products thereof, belong to food processing technology field.
Two, technical background
Corn is rich in nutritional labelings such as unrighted acid, vitamin, trace element and amino acid.Studies confirm that linoleic acid content has certain preventive and therapeutic action up to more than 60% to coronary heart disease, atherosclerotic, hyperlipidemia and hypertension etc. in its unrighted acid.Corn also contains many health-care components such as luteole, VE, glutathione, dietary fiber and selenium element.
Germination treatment can improve nutrition and the edible quality of corn.Corn is in germination process, a large amount of proenzymes are activated and discharge, form with stylish enzyme, make macromolecular substances such as starch and protein degraded in the seed, generate the small-molecule substance that is easily absorbed by human consumption, absorbable nutrition is increased, biological value improves, viscosity reduces, mouthfeel is improved, and multiple physiologically active ingredients such as corn glutathion inside, vitamin and polyphenoils are able to enrichment, and particularly GABA coerces when germinateing at corn significantly increases.Studies show that GABA has adjustment blood pressure, calm nerve, helps for sleep, improves the brain function, promotes health cares such as memory and adjusting liver kidney.With the increasing of stress, GABA content reduces in the human body with advancing age, replenishes GABA from diet, and the effect that promotes health is arranged.Be that the food of main material production has the above nutritive value that relates to and health-care effect with the germination corn.
Wheat germ is the accessory substance that obtains in the wheat seed pulverizing process; be rich in high-quality protein and fat; the content of vitamin E shelter has first of the plant; glutathione; octacosanol; wheat germ agglutinin and Flavonoid substances content are abundant; has very high nutrition and health care effect; can effectively prevent the heart and brain disease; tumour; diabetes and complication thereof; central nervous system disease; motor system disease; disease of skin etc.; can remove interior free yl; the protection biomembrane; delay senility; anticancer; the prevention of arterial sclerosis; suppress the mutagenesis of number of chemical material, improve immunity of organisms.Therefore, wheat germ is called as " best nutritional product among the human food ", has exploitation and is worth, and can be widely used in the food or directly is processed into healthy food.
Because maize germ has bitter taste, insoluble fibre content height causes the corn food coarse mouthfeel, consumption is poor, and amino acid ligand specific unbalance in the corn protein, its limiting amino acid are lysine and tryptophan, thereby human body is lower to the digestibility of corn protein.Patent (publication number CN102018176A, open day on April 20th, 2011) " a kind of preparation method of instant corn flour " disclosed, patent (publication number CN1405219A, open day on March 26th, 2003) " production technology of multifunctional corn meal " disclosed, patent (publication number CN101243865A, " growing the strong strong cornflakes of mending " open day on August 20th, 2008) disclosed, patent (publication number CN101558852A, open day on October 21st, 2009) " a kind of production technology of instant breakfast samp " disclosed, patent (publication number CN102475244A, open day on May 30th, 2012) " a kind of nutrient corn sheet and preparation method thereof " disclosed, patent (publication number CN1179906A, open day on April 29th, 1998) disclose " multi-flavour puffed slice and preparation method thereof " etc. all has some to improve the effect of corn consumptions, but owing to all adopt peeling in these methods and take off pretreatment procedure such as embryo and reduce the corn bitter taste, thereby technology is loaded down with trivial details, wastage of material, nutrient loss is many simultaneously.
The present invention is compound with wheat germ and germination corn, can greatly improve protein content in the corn flour, improves mouthfeel, and is balanced nutritious; Easilier behind extrusion absorbed by human consumption, the digestibility of its protein and carbohydrate significantly improves; The product that makes through ultra-fine grinding has and does not lump, do not have precipitation, characteristics that brew is good.
Three, summary of the invention
Technical problem:
The object of the invention is to provide a kind of plumule corn composite nutrition powder production technology and products thereof, solve technical barriers such as the corn nourishment composition is unbalanced, consumption difference, coerce simultaneously and handle corn germination and composite wheat germ, can balance amino acid ratio, promote product nutritive value and edible quality, and health-care components such as enriching gamma-aminobutyric, wheat germ agglutinin, glutathione and dietary fiber.
Technical scheme:
With after the wheat germ of microwave deactivating enzyme mixes, through extrusion, ultramicro grinding, make the plumule corn flour with the corn of coercing germination, composite carrot meal, spirulina powder, white granulated sugar, maltodextrin and vegetable fat powder through sterilization and packing, make.Above-mentioned plumule corn composite nutrition powder production technology may further comprise the steps:
(1) corn is coerced germination
A, sterilization are soaked: select the corn of full grains, no disease and pest, after it being sterilized with aqueous sodium hypochlorite solution by known sterilization method, place the pure water of 10～20 times of amounts (V/W), soak 10～20h in 20～32 ℃.
B, coerce germination: will soak the pure water that the back corn places 15～25 times of amounts (V/W), in 25～35 ℃ of ventilation lucifuges germination 3～5d.
(2) corn drying: the germination corn is dewatered to water content about 13% by known heating or freeze-drying method.
(3) wheat germ stabilisation: wheat germ makes the lipase passivation by known microwave deactivating enzyme operation, makes the stabilisation wheat germ.
(4) extrusion, ultra-fine grinding: the wheat germ of stabilisation is mixed in 1: 5～10 ratios with the germination corn of drying, after handling by known extrusion and ultra-fine grinding operation, cross 180～220 mesh sieves, make the plumule corn flour;
(5) composite: as plumule corn flour, carrot meal, spirulina powder, white granulated sugar, maltodextrin and vegetable fat powder to be added in the spice machine in proportion, mix.
(6) sterilization, packing: composite material makes through microwave sterilization 2～3min final vacuum packing.
Beneficial effect:
Compared with prior art, plumule corn composite nutrition powder production technology of the present invention and products thereof has the following advantages:
(1) corn is through germination treatment among the present invention, and improvement corn nourishment composition improves alpha-aminobutyric acid content, improves eating mouth feel, improves digestibility, has expanded the edible approach of corn;
(2) corn need not peeling and takes off embryo and handle among the present invention, has that technology simply, is not produced waste material, material nutrient component fully keeps, and has catered to the edible theory of full cereal;
(3) composite wheat germ powder in the product of the present invention can not only take full advantage of the accessory substance in the flour process, improves flour business economic benefit, has increased nutritive and health protection components such as protein in the product, agglutinin, glutathione and octacosanol simultaneously;
(4) the present invention adopts extrusion and ultrafine grinding process to make plumule corn composite nutrition powder, overcomes corn flour coarse mouthfeel, stodgy shortcoming that traditional handicraft is made; Simultaneously this product instant, do not lump, do not have precipitation, even, the delicate mouthfeel of color and luster.
Four, the specific embodiment
Embodiment 1
Select the corn of full grains, no disease and pest, after it being sterilized with aqueous sodium hypochlorite solution by known sterilization method, place the pure water of 10 times (V/W) amount, soak 20h in 20 ℃; In the pure water of 15 times of amounts (V/W), in 25 ℃ of ventilation lucifuge germination 3d, throughput is 1.5L/min; The germination corn is dried to water content about 13% by known heating or freeze-drying method.Wheat germ makes the lipase passivation by known microwave deactivating enzyme operation, makes the wheat germ stabilisation.After the wheat germ of stabilisation and dry germination corn press 1: 5 mixing of mass ratio, handle by known extrusion and ultra-fine grinding operation, 180～220 mesh sieves, make the plumule corn flour; With plumule corn flour 45%, carrot meal 15%, spirulina powder 5%, white granulated sugar 10%, maltodextrin 10% and vegetable fat powder 15%, place batch mixer to mix by mass percentage; Through microwave sterilization 3min final vacuum packing, make.Alpha-aminobutyric acid content is 20mg/100g in the product.
Embodiment 2
Selecting with sterilization method with embodiment 1 of corn.After the corn sterilization, place the pure water of 15 times of amounts (V/W), soak 10h in 32 ℃; In the pure water of 14 times of amounts (V/W), in 30 ℃ of ventilation lucifuge germination 4d, throughput is 1.2L/min.Germination corn drying, wheat germ enzyme inactivating method are with embodiment 1.After the wheat germ of stabilisation and dry germination corn pressed 1: 6 mixing of mass ratio, make the plumule corn flour by embodiment 1 described extrusion and superfine grinding method.With plumule corn flour 54%, carrot meal 13%, spirulina powder 4%, white granulated sugar 7%, maltodextrin 9% and vegetable fat powder 13%, place batch mixer to mix by mass percentage.Sterilize and pack by embodiment 1 described method, make.Alpha-aminobutyric acid content is 30mg/100g in the product.
Embodiment 3
Selecting with sterilization method with embodiment 1 of corn.After the corn sterilization, place the pure water of 12 times of amounts (V/W), soak 12h in 30 ℃; In the pure water of 25 times of amounts (V/W), in 25 ℃ of ventilation lucifuge germination 5d, throughput is 1.0L/min; Germination corn drying, wheat germ enzyme inactivating method are with embodiment 1.After the wheat germ of stabilisation and dry germination corn pressed 1: 7 mixing of mass ratio, make the plumule corn flour by embodiment 1 described extrusion and superfine grinding method; With behind plumule corn flour 63%, carrot meal 10%, spirulina powder 4%, white granulated sugar 6%, maltodextrin 7% and vegetable fat powder 10% mixing, place batch mixer to mix by mass percentage.Sterilize and pack by embodiment 1 described method, make.Alpha-aminobutyric acid content is 40mg/100g in the product.
Embodiment 4
Selecting with sterilization method with embodiment 1 of corn.After the corn sterilization, place the pure water of 14 times of amounts (V/W), soak 10h in 30 ℃; In the pure water of 20 times of amounts (V/W), in 30 ℃ of ventilation lucifuge germination 4d, throughput is 0.9L/min; Germination corn drying, wheat germ enzyme inactivating method are with embodiment 1.After the wheat germ of stabilisation and dry germination corn pressed 1: 8 mixing of mass ratio, make the plumule corn flour by embodiment 1 described extrusion and superfine grinding method; With behind plumule corn flour 72%, carrot meal 7%, spirulina powder 3%, white granulated sugar 4%, maltodextrin 6% and vegetable fat powder 8% mixing, place batch mixer to mix by mass percentage.Sterilize and pack by embodiment 1 described method, make.Alpha-aminobutyric acid content is 50mg/100g in the product.
Embodiment 5
Selecting with sterilization method with embodiment 1 of corn.After the corn sterilization, place the pure water of 11 times of amounts (V/W), soak 14h in 26 ℃; In the pure water of 15 times of amounts (V/W), in 30 ℃ of ventilation lucifuge germination 4d, throughput is 0.8L/min; Germination corn drying, wheat germ enzyme inactivating method are with embodiment 1.After the wheat germ of stabilisation and dry germination corn pressed 1: 10 mixing of mass ratio, make the plumule corn flour by embodiment 1 described extrusion and superfine grinding method; By mass percentage with plumule corn flour 80%,, behind carrot meal 5%, spirulina powder 1%, white granulated sugar 4%, maltodextrin 5% and vegetable fat powder 5% mixing, place batch mixer to mix.Sterilize and pack by embodiment 1 described method, make.Alpha-aminobutyric acid content is 60mg/100g in the product.
More than describe embodiments of the present invention in detail, but this example of just lifting for the ease of understanding should not be considered to be limitation of the scope of the invention.Equally; any person of ordinary skill in the field all can be according to the description of technical scheme of the present invention and preferred embodiment thereof; make various possible being equal to and change or replacement, but all these changes or replacement all should belong to the protection domain of claim of the present invention.
Claims (4)
1. plumule corn composite nutrition powder production technology, it is characterized in that, with the corn of coercing germination with after the wheat germ of microwave deactivating enzyme mixes, through extrusion, ultramicro grinding, make the plumule corn flour, be equipped with carrot meal, spirulina powder, white granulated sugar, maltodextrin and vegetable fat powder again, through sterilization and packing, make, mainly may further comprise the steps:
(1) corn is coerced germination
A, sterilization are soaked: select full grains, the corn of no disease and pest is sterilized to it with aqueous sodium hypochlorite solution by known sterilization method, places the pure water of 10～20 times of amounts (V/W) then, soaks 10～20h in 20～32 ℃;
B, coerce germination: will soak the back corn, and place the pure water of 15～25 times of amounts (V/W), in 25～35 ℃ of ventilation lucifuges germination 3～5d;
(2) corn drying: the germination corn is dewatered to water content about 13% by known heating or freeze-drying method;
(3) wheat germ stabilisation: wheat germ makes the lipase passivation by known microwave deactivating enzyme operation, makes the wheat germ of stabilisation;
(4) extrusion, ultra-fine grinding: the wheat germ of stabilisation is mixed in 1: 4～10 ratios with the germination corn of drying, handle by known extrusion and ultra-fine grinding operation, cross 180～220 mesh sieves, make the plumule corn flour;
(5) composite: as plumule corn flour, carrot meal, spirulina powder, white granulated sugar, maltodextrin and vegetable fat powder to be added in the spice machine in proportion, mix;
(6) sterilization, packing: composite material makes through microwave sterilization 2～3min final vacuum packing.
2. according to claim 1, a kind of plumule corn composite nutrition powder production technology is characterized in that: ventilation flow rate was 0.6～1.5L/min when corn was coerced germination.
3. according to claim 1, a kind of plumule corn composite nutrition powder production technology, it is characterized in that: each composition quality percentage is as follows when composite: plumule corn flour 45～80%, carrot meal 5～15%, spirulina powder 1～5%, white granulated sugar 4～10%, maltodextrin 5～10%, vegetable fat powder 5～15%.
4. as claim 1-3 production technology as described in each, make that alpha-aminobutyric acid content is 20～60mg/100g in the product.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102605796A CN102754764B (en) | 2012-07-26 | 2012-07-26 | Production process of germ and corn composite nutritional powder and product of production process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012102605796A CN102754764B (en) | 2012-07-26 | 2012-07-26 | Production process of germ and corn composite nutritional powder and product of production process |
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| Publication Number | Publication Date |
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| CN102754764A CN102754764A (en) | 2012-10-31 |
| CN102754764B true CN102754764B (en) | 2013-09-04 |
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| CN101946953B (en) * | 2010-08-04 | 2012-05-09 | 安徽燕之坊食品有限公司 | Solid beverage capable of beautifying face and processing method thereof |
| CN102578450A (en) * | 2011-11-11 | 2012-07-18 | 完美（中国）有限公司 | Healthcare food capable of strengthening immunity and preparing method thereof |
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