CN102709385B - Production method for full back electrode solar cells - Google Patents

Production method for full back electrode solar cells Download PDF

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Publication number
CN102709385B
CN102709385B CN201210141633.5A CN201210141633A CN102709385B CN 102709385 B CN102709385 B CN 102709385B CN 201210141633 A CN201210141633 A CN 201210141633A CN 102709385 B CN102709385 B CN 102709385B
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production method
mask layer
layer
depth
solar cell
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CN102709385A (en
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张学玲
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Trina Solar Co Ltd
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Changzhou Trina Solar Energy Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The invention relates to a production method for full back electrode solar cells. The production method includes the steps: 1, performing single-surface boron diffusion to form a P+ layer on the back of an N-type silicon wafer; 2, depositing a texturing mask layer on the P+ layer; 3, performing single-surface texturing; 4, preparing a front surface field on the illuminated surface of the silicon wafer by phosphorus diffusion; 5, removing the texturing mask layer and PSG (phosphosilicate glass); 6, preparing an SiO2 mask layer by thermal oxide growth; 7, slotting in the area of a back surface field on the back of the silicon wafer, wherein the depth of each slot is not less than the junction depth of a P-N plus the depth of the back surface field together; 8, printing a phosphorous doping agent with the height less than the slot depth H minus the P-N junction depth at the bottom of the slotting area; 9, forming N+ layers at the bottom of the slots by the aid of high-temperature diffusion; 10, removing PSG and the SiO2 mask layer; 11, preparing a passive film on each of the front and the back; 12, performing screen printing for metal electrodes; and 13, sintering. The production method for the full back electrode solar cells has the advantages that cell efficiency is improved greatly while production cost is reduced by the aid of height difference of a P+ area and an N- area, namely a matrix N area, and suitability for large-scale production is achieved.

Description

The production method of all back-contact electrodes solar cell
Technical field
The present invention relates to a kind of production method of all back-contact electrodes solar cell.
Background technology
The full back electrode cell that SunPower company of the U.S. releases, adopt N-type silicon chip, electrode is all designed at cell backside, to promote the extinction area of battery front side to greatest extent, the conversion efficiency of its volume production has reached about 23%, and laboratory peak efficiency reaches 24.2%, but the battery preparation technique step of SunPower is complicated, cost is high, becomes the bottleneck that scale of mass production is promoted always.
Summary of the invention
Technical problem to be solved by this invention is: the production method providing a kind of all back-contact electrodes solar cell, Simplified flowsheet step, reduces production cost.
The technical solution adopted for the present invention to solve the technical problems is: a kind of production method of all back-contact electrodes solar cell, has following steps:
1. one side boron diffusion, forms P+ layer at the N-type silicon chip back side;
2. P+ layer overleaf deposits making herbs into wool mask layer;
3. one texture-etching side;
4. phosphorus is diffused in silicon chip sensitive surface and prepares front-surface field;
5. remove making herbs into wool mask layer and PSG;
6. thermal oxide growth SiO2 mask layer;
7. slot in the back surface field region of silicon chip back side, groove depth H is greater than the degree of depth equaling P-N junction junction depth+back surface field;
8. bottom slot area, printing height is less than groove depth H and deducts the dark phosphorous dopant of P-N junction;
9. High temperature diffusion, forms N+ layer at trench bottom;
10. remove PSG and SiO2 mask layer;
11. positive and negatives make passivating film;
12. screen-printed metal electrodes;
13. sintering.
Further restriction, in step 1, by being stacked together by face-to-face for two panels silicon chip, realize the diffusion of one side boron, square resistance is 10-100ohm/Sq.
Further restriction, in step 2, making herbs into wool mask layer is SiNx or SiO2, and making herbs into wool mask layer thickness is 20-300nm.
Further restriction, in step 4, phosphorus is diffused in silicon chip sensitive surface and prepares front-surface field, and square resistance is 30-200ohm/Sq.
Further restriction, in step 6, thermal oxide growth SiO2 mask layer, thickness is 30-300nm, and P+ layer surface concentration reduced further, junction depth deepens further simultaneously.
Further restriction, in step 7, slots to back surface field region with laser, and etches with etching liquid cross-notching region, forms groove depth H.
Further restriction, in step 7, etches with KOH etching liquid cross-notching region.
Further restriction, in step 8, in the printing of etch areas bottom web or inkjet printing printed dopant.
The invention has the beneficial effects as follows: utilize the difference in height in P+ and N+ region to form matrix n-quadrant, greatly improve battery efficiency and reduce production cost, being applicable to large-scale production.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the structural representation of step 1 of the present invention;
Fig. 2 is the structural representation of step 2 of the present invention;
Fig. 3 is the structural representation of step 3 of the present invention;
Fig. 4 is the structural representation of step 4 of the present invention;
Fig. 5 is the structural representation of step 5 of the present invention;
Fig. 6 is the structural representation of step 6 of the present invention;
Fig. 7 is the structural representation of step 7 of the present invention;
Fig. 8 is the structural representation of step 8 of the present invention;
Fig. 9 is the structural representation of step 9 of the present invention;
Figure 10 is the structural representation of step 10 of the present invention;
Figure 11 is the structural representation of step 11 of the present invention;
Figure 12 is the structural representation of step 12 of the present invention;
Figure 13 is the structural representation of step 13 of the present invention;
Figure 14 is the structural representation of step 14 of the present invention;
In figure, 1. silicon chip, 2.P+ layer, 3. making herbs into wool mask layer, 4. front-surface field, 5.SiO2 mask layer, 6.N+ layer, 7. passivating film, 8. metal electrode, 9. dopant.
Embodiment
As shown in Fig. 1 to 14, a kind of production method of all back-contact electrodes solar cell, has following steps:
1. silicon chip 1 polishing, corrosion thickness is 2-10um;
2. silicon chip 1 carries out the diffusion of one side boron face-to-face, and form the P+ layer 2 for forming P-N junction at silicon chip 1 back side, square resistance is 10-100ohm/Sq;
3. P+ layer 2 overleaf deposits SiNx or SiO2 or other making herbs into wool mask layers 3, making herbs into wool mask layer 3 thickness is 20-300nm, can stop the corrosion of next step Woolen-making liquid to P+ layer 2, can not destroy P-N junction;
4. one texture-etching side, making herbs into wool corrosion layer thickness is 2-15um;
5. phosphorus diffusion is for front-surface field 4, and square resistance is 30-200ohm/Sq;
6. remove SiNx or SiO2 or other making herbs into wool mask layers 3 and PSG(silicon phosphorus glass);
7. thermal oxide growth SiO2 mask layer 5, thickness is 30-300nm, and P+ layer 2 surface concentration reduced further, junction depth deepens further simultaneously;
8. with laser, slotted in back surface field region;
9. etch with KOH or other etching mode cross-notching regions, etching depth is greater than the degree of depth equaling P-N junction junction depth+back surface field, preferably at least 4um, the matrix n-quadrant of this difference in height namely between P+ and N+;
10. in etching groove, silk screen printing or inkjet printing or other mode printing height are less than etching groove depth and deduct the dark phosphorous dopant 9 of P-N junction, just only phosphorus-diffused layer is formed in the bottom of groove when next step High temperature diffusion, cell wall part is still matrix, be equivalent to the matrix n-quadrant between P+ and N+, can avoid so repeatedly growing the matrix n-quadrant between mask layer formation P+ and N+ district, greatly reduce costs;
11. High temperature diffusion, form n+ layer 6 in etching groove;
12. remove PSG and SiO2 mask layer 5;
13. positive and negative deposition or thermal oxide growth passivating films 7, the passivating film 7 at the back side is Al 2o 3and SiN xbuild up passivating film;
14. screen-printed metal electrodes 8 also sinter.

Claims (7)

1. a production method for all back-contact electrodes solar cell, is characterized in that: have following steps:
1. one side boron diffusion, forms P+ layer (2) at N-type silicon chip (1) back side;
2. P+ layer (2) overleaf upper deposition making herbs into wool mask layer (3);
3. one texture-etching side;
4. phosphorus is diffused in silicon chip (1) sensitive surface and prepares front-surface field (4);
5. remove making herbs into wool mask layer (3) and PSG;
6. thermal oxide growth SiO 2mask layer (5);
7. slot in the back surface field region at silicon chip (1) back side, groove depth H is greater than the degree of depth equaling P-N junction junction depth+back surface field;
8. bottom slot area, printing height is less than groove depth H and deducts the dark phosphorous dopant (9) of P-N junction;
9. High temperature diffusion, forms N+ layer (6) at trench bottom;
10. remove PSG and SiO 2mask layer (5);
11. positive and negatives make passivating film (7);
12. screen-printed metal electrodes (8);
13. sintering;
In step 7, with laser, slotted in back surface field region, and etch with etching liquid cross-notching region, form groove depth H.
2. the production method of all back-contact electrodes solar cell according to claim 1, is characterized in that: in step 1, and by face-to-face for two panels silicon chip (1) being stacked together, realize the diffusion of one side boron, square resistance is 10-100ohm/Sq.
3. the production method of all back-contact electrodes solar cell according to claim 1, is characterized in that: in step 2, and making herbs into wool mask layer (3) is SiN xor SiO 2, making herbs into wool mask layer (3) thickness is 20-300nm.
4. the production method of all back-contact electrodes solar cell according to claim 1, is characterized in that: in step 4, and phosphorus is diffused in silicon chip (1) sensitive surface and prepares front-surface field (4), and square resistance is 30-200ohm/Sq.
5. the production method of all back-contact electrodes solar cell according to claim 1, is characterized in that: in step 6, thermal oxide growth SiO 2mask layer (5), thickness is 30-300nm, and P+ layer (2) surface concentration reduced further, junction depth deepens further simultaneously.
6. the production method of all back-contact electrodes solar cell according to claim 1, is characterized in that: in step 7, etches with KOH etching liquid cross-notching region.
7. the production method of all back-contact electrodes solar cell according to claim 1, is characterized in that: in step 8, in the printing of etch areas bottom web or inkjet printing printed dopant (9).
CN201210141633.5A 2012-05-08 2012-05-08 Production method for full back electrode solar cells Active CN102709385B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103985780B (en) * 2013-02-08 2016-08-31 上海凯世通半导体股份有限公司 The manufacture method of solaode
CN104465798A (en) * 2013-09-24 2015-03-25 李岱殷 Solar cell structure and forming method thereof
CN103618025B (en) * 2013-11-06 2016-08-17 电子科技大学 A kind of crystalline silicon back junction solar battery preparation method
CN105097987B (en) * 2014-05-16 2018-08-24 上海凯世通半导体股份有限公司 Back contact battery and preparation method thereof and solar cell module
CN104485390A (en) * 2014-12-24 2015-04-01 常州天合光能有限公司 Production method of all back-contact solar cell
CN105185858B (en) * 2015-08-06 2017-07-11 黄河水电光伏产业技术有限公司 Back contact solar battery based on P-type silicon substrate and preparation method thereof
CN106252449B (en) * 2016-08-26 2017-09-26 泰州中来光电科技有限公司 Local doping front-surface field back contact battery and preparation method thereof and component, system
CN109103298A (en) * 2018-08-21 2018-12-28 国家电投集团西安太阳能电力有限公司 A kind of preparation method of the IBC solar battery based on self-registered technology
CN111864008A (en) * 2019-04-15 2020-10-30 江苏顺风光电科技有限公司 Preparation method of P-type heterojunction full back electrode contact crystalline silicon photovoltaic cell

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Publication number Priority date Publication date Assignee Title
CN101088159A (en) * 2004-09-07 2007-12-12 日出能源公司 Process and fabrication methods for emitter wrap through back contact solar cells
US7339110B1 (en) * 2003-04-10 2008-03-04 Sunpower Corporation Solar cell and method of manufacture
CN102208493A (en) * 2011-05-20 2011-10-05 上海采日光伏技术有限公司 Manufacturing method of full back electrode solar cell
CN202134564U (en) * 2011-06-07 2012-02-01 合肥海润光伏科技有限公司 Novel N-type silicon heterojunction battery with IBC structure

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7339110B1 (en) * 2003-04-10 2008-03-04 Sunpower Corporation Solar cell and method of manufacture
CN101088159A (en) * 2004-09-07 2007-12-12 日出能源公司 Process and fabrication methods for emitter wrap through back contact solar cells
CN102208493A (en) * 2011-05-20 2011-10-05 上海采日光伏技术有限公司 Manufacturing method of full back electrode solar cell
CN202134564U (en) * 2011-06-07 2012-02-01 合肥海润光伏科技有限公司 Novel N-type silicon heterojunction battery with IBC structure

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