CN102601875A - Combined wire saw machine capable of simultaneously using multiple wire saws - Google Patents

Combined wire saw machine capable of simultaneously using multiple wire saws Download PDF

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Publication number
CN102601875A
CN102601875A CN2012101142617A CN201210114261A CN102601875A CN 102601875 A CN102601875 A CN 102601875A CN 2012101142617 A CN2012101142617 A CN 2012101142617A CN 201210114261 A CN201210114261 A CN 201210114261A CN 102601875 A CN102601875 A CN 102601875A
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CN
China
Prior art keywords
flywheel
tensioning
rope
driving
sets
Prior art date
Application number
CN2012101142617A
Other languages
Chinese (zh)
Inventor
闫先华
Original Assignee
长沙通石达机械制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 长沙通石达机械制造有限公司 filed Critical 长沙通石达机械制造有限公司
Priority to CN2012101142617A priority Critical patent/CN102601875A/en
Publication of CN102601875A publication Critical patent/CN102601875A/en

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Abstract

The invention discloses a combined wire saw machine capable of simultaneously using multiple wire saws, comprising a rack, a driving device, a tensioning device, a lifting device, a left and right guiding device, a trolley and a diamond string bead wire assembly; and the diamond string bead wire assembly comprises a plurality of diamond string bead wires, one driving flywheel set, more than three driven flywheel sets and more than two tensioning flywheel sets; the driving flywheel set comprises more than two driving flywheels which are coaxially arranged, each driven flywheel set comprises more than two driven flywheels which are coaxially arranged, each tensioning flywheel set comprises more than two tensioning flywheels, each diamond string bead wire is wound on one of the driving flywheels, more than three of the driven flywheels and one of the tensioning flywheels, and the driving flywheel set is connected with the output end of the driving device. The combined wire saw machine has the advantages of simple structure, simplicity and convenience in operation, and capability of simultaneously using multiple wire saws to machine stones and plates, improving the production efficiency and reducing the using cost, and the like.

Description

Can use the Combined rope saw of many rope saws simultaneously

Technical field

The present invention is mainly concerned with rope saw equipment field, refers in particular to a kind of Combined rope saw that can use many rope saws simultaneously.

Background technology

The rope saw is a kind of equipment that adopts the diamond rope saw high-speed linear to move cutting stone material.The structure of rope saw generally comprises the drive unit of being made up of motor and flywheel, and the high speed through flywheel is rotated the drive diamond rope saw and carried out linear movement and come cutting stone material.At present, the rope saw that generally uses all is to adopt wall scroll rope saw, promptly can only use a rope saw simultaneously on every machine, has so just caused that production efficiency is low, use cost is high, and has seriously hindered the rope sawing and cut technology applying in the processing of stone industry.

Summary of the invention

The technical problem that the present invention will solve just is: to the technical problem that prior art exists, the present invention provide a kind of simple in structure, easy and simple to handle, can use many diamond rope saws to come processing stone material sheet material simultaneously, enhance productivity, reduce the Combined rope saws that can use many rope saws simultaneously of use cost.

For solving the problems of the technologies described above, the present invention adopts following technical scheme:

A kind of Combined rope saw that can use many rope saws simultaneously; Comprise frame, drive unit, tensioning apparatus, lowering or hoisting gear, left and right sides guider, chassis and diamond bead string rope assembly; Said drive unit, tensioning apparatus, left and right sides guider are installed on the lowering or hoisting gear and can move up and down with lowering or hoisting gear; Said diamond bead string rope assembly comprises many diamond bead string ropes, driving flywheel sets, the driven flywheel sets more than three and a plural tensioning flywheel sets; Comprise coaxial mounted plural driving flywheel in the said driving flywheel sets; Comprise coaxial mounted plural driven flywheel in the said driven flywheel sets; Include plural tensioning flywheel in the said tensioning flywheel sets, said every diamond bead string rope all is set around a driving flywheel, on the driven flywheel more than three, tensioning flywheel, and said driving flywheel sets links to each other with the output of drive unit.

As further improvement of the present invention:

Include and the consistent tensioning hydro-cylinder of tensioning flywheel quantity the corresponding tensioning flywheel of said each tensioning hydro-cylinder in the said tensioning apparatus.

Said tensioning hydro-cylinder is provided with the position sensor that is used for detecting tensioning flywheel position.

Said tensioning hydro-cylinder is provided with the pressure sensor that is used for detecting pressure that diamond bead string rope bears.

Be used for driving lifting motor in the main motor that drives the flywheel rotation and the lowering or hoisting gear in the said drive unit respectively by different Frequency Converter Control.

Compared with prior art, the invention has the advantages that:

1, the Combined rope saw that can use many rope saws simultaneously of the present invention is simple in structure, easy and simple to handle, can use many diamond bead string ropes simultaneously through combination, enhances productivity, reduces use cost greatly.

2, the Combined rope saw that can use many rope saws simultaneously of the present invention, tensioning apparatus is realized control separately to each root diamond bead string rope, all is in best duty to guarantee every diamond bead string rope, can not interfere each other.

3, the Combined rope saw that can use many rope saws simultaneously of the present invention can be according to actual needs, and the distance in the adjustment wheels between each adjacent wheels is so that many diamond bead string ropes all are in needed cutting position.Perhaps, can also be through the diamond bead string rope of requirement optionally be installed, to satisfy the needs of actual cutting.

Description of drawings

Fig. 1 is a main TV structure sketch map of the present invention.

Fig. 2 is a plan structure sketch map of the present invention.

Fig. 3 is the main TV structure principle schematic when many ropes are installed among the present invention.

Fig. 4 is the plan structure principle schematic when many ropes are installed among the present invention.

Fig. 5 is the main TV structure sketch map of tensioning apparatus among the present invention.

Fig. 6 is the plan structure sketch map of tensioning apparatus among the present invention.

Marginal data:

1, frame; 2, drive unit; 3, tensioning apparatus; 4, lowering or hoisting gear; 401, left and right sides lifting support; 402, elevating screw; 403, vertical guide rail; 404, lifting motor; 5, left and right sides guider; 6, chassis; 7, diamond bead string rope; 8, rough stone block; 9, drive flywheel sets; 901, drive flywheel; 10, driven flywheel sets; 101, driven flywheel; 11, guiding wheels; 111, directive wheel; 12, tensioning flywheel sets; 121, tensioning flywheel; 13, tensioning hydro-cylinder; 14, guide pillar.

The specific embodiment

Below will combine Figure of description and specific embodiment that the present invention is explained further details.

As depicted in figs. 1 and 2; The present invention can use the Combined rope saw of many rope saws simultaneously, comprises frame 1, drive unit 2, tensioning apparatus 3, lowering or hoisting gear 4, left and right sides guider 5, chassis 6, diamond bead string rope assembly and other accessory systems (for example: hydraulic system, lubricating system, cooling system, control system or the like).Wherein, Drive unit 2, tensioning apparatus 3, left and right sides guider 5 and hydraulic system, lubricating system or the like are installed in respectively on the left and right sides lifting support 401 of lowering or hoisting gear 4; Driving elevating screw 402 by the lifting motor on the lowering or hoisting gear 4 404 through reductor deceleration back rotates; Thereby it is upper and lower mobile along the vertical guide rail 403 on the frame 1 to drive left and right sides lifting support 401, to realize the bottom and top feed of diamond bead string rope assembly.Chassis 6 comprises workbench, roller, track and motor, reductor; Driving roller by motor through reductor deceleration back rotates; Thereby the rough stone block 8 that drives workbench and be placed on the workbench moves forward and backward in orbit, adjusts the position of rough stone block 8 according to the needs of cutting.Hydraulic system is that the oil cylinder of tensioning apparatus 3 provides hydraulic oil; Lubricating system is regularly injected lubricating oil for each motive position; Cooling system is that diamond bead string rope 7 provides cooling water when cutting, and the control system then is responsible for the operation of entire machine, has automatically and manual multinomial function.

Like Fig. 3 and shown in Figure 4; The diamond bead string rope assembly comprises that many diamond bead string ropes 7, one drive flywheel sets 9, three driven flywheel sets 10 and plural tensioning flywheel sets 12 among the present invention; Comprise the coaxial mounted driving flywheel 901 consistent in the driving flywheel sets 9, comprise the coaxial mounted driven flywheel 101 consistent in the driven flywheel sets 10 with diamond bead string rope 7 quantity with diamond bead string rope 7 quantity.Two lead wheels 11 and protective covers about left and right sides guider 5 comprises; Comprise the coaxial mounted directive wheel 111 consistent in the guiding wheels 11 with diamond bead string rope 7 quantity; Directive wheel 111 outer round surface are distributed with equidistant arc groove, are used for realizing the accurate location of diamond bead string rope 7.Include the tensioning flywheel 121 consistent in the tensioning flywheel sets 12 with diamond bead string rope 7 quantity, promptly every diamond bead string rope 7 all be set around the driven flywheel of a driving flywheel 901, three 101, tensioning flywheel 121 and about on two directive wheels 111.The driving flywheel 901 that drives in the flywheel sets 9 links to each other with the drive end of drive unit 2 and rotation under the driving of drive unit 2.Like this, many diamond bead string ropes 7 can be simultaneously in running order, and rough stone block 8 is carried out cutting processing, improved production efficiency greatly, reduced use cost.In addition, can also be according to actual needs, the distance in the adjustment wheels between each adjacent wheels is so that many diamond bead string ropes 7 all are in needed cutting position.Perhaps, can also be through the diamond bead string rope 7 that requirement optionally is installed, to satisfy the needs of actual cutting.

Referring to Fig. 5 and shown in Figure 6, in the present embodiment, include the tensioning hydro-cylinder 13 consistent in the tensioning apparatus 3, i.e. each tensioning hydro-cylinder 13 corresponding tensioning flywheel 121 with tensioning flywheel 121 quantity.Tensioning hydro-cylinder 13 can promote tensioning flywheel 121 and move forward; To be positioned at the diamond bead string rope 7 that is in soft state on this tensioning flywheel 121 tightens; Drive with this diamond bead string rope 7 corresponding driving flywheel sets 9 through belt gear by the motor in the drive unit 2 then and rotate, do the high-speed linear motion thereby drive diamond bead string rope 7.Meanwhile, lowering or hoisting gear 4 drives diamond bead string rope 7 and all flywheels move down, and lets be positioned at the rough stone block 8 on the chassis 6 in 7 cuttings of the diamond bead string rope of doing the high-speed linear motion.

All independently tensioning flywheel 121 is corresponding with one owing to every diamond bead string rope 7; Tensioning flywheel 121 is again by independently tensioning hydro-cylinder 13 controls; Therefore every diamond bead string rope 7 tensioning separately, thus guarantee long and shortly have all diamond bead string ropes 7 of error all to have identical tensile force; And tensile force can be regulated arbitrarily as required within the specific limits.

Further; Can also on tensioning hydro-cylinder 13, be provided with pressure sensor and position sensor, the pressure that the position and the diamond bead string rope 7 of tensioning flywheel 121 born detects in real time, when fracture appears in diamond bead string rope 7; Automatically report to the police and shut down, guarantee safety.Guide pillar 14 can also be set to guarantee the motion credibility of tensioning flywheel 121.

Further; In the present embodiment; The lifting motor 404 that drives the main motor of driving flywheel 901 rotations and drive elevating screw 402 rotations so just can drive the rotating speed of flywheel 901 and the speed of vertical feed according to the actual needs adjusting of work respectively by different Frequency Converter Control.

Below only be preferred implementation of the present invention, protection scope of the present invention also not only is confined to the foregoing description, and all technical schemes that belongs under the thinking of the present invention all belong to protection scope of the present invention.Should be pointed out that for those skilled in the art some improvement and retouching not breaking away under the principle of the invention prerequisite should be regarded as protection scope of the present invention.

Claims (5)

1. one kind can be used many Combined rope saws of restricting and sawing simultaneously; Comprise frame (1), drive unit (2), tensioning apparatus (3), lowering or hoisting gear (4), left and right sides guider (5), chassis (6) and diamond bead string rope assembly; Said drive unit (2), tensioning apparatus (3), left and right sides guider (5) are installed on lowering or hoisting gear (4) and go up and can move up and down with lowering or hoisting gear (4); It is characterized in that: said diamond bead string rope assembly comprises many diamond bead string ropes (7), driving flywheel sets (9), the driven flywheel sets (10) more than three and a plural tensioning flywheel sets (12); Comprise coaxial mounted plural driving flywheel (901) in the said driving flywheel sets (9); Comprise coaxial mounted plural driven flywheel (101) in the said driven flywheel sets (10); Include plural tensioning flywheel (121) in the said tensioning flywheel sets (12); Said every diamond bead string rope (7) all is set around a driving flywheel (901), more than three on driven flywheel (101), the tensioning flywheel (121), said driving flywheel sets (9) links to each other with the output of drive unit (2).
2. the Combined rope saw that can use many rope saws simultaneously according to claim 1; It is characterized in that: include the tensioning hydro-cylinder (13) consistent in the said tensioning apparatus (3), the corresponding tensioning flywheel (121) of said each tensioning hydro-cylinder (13) with tensioning flywheel (121) quantity.
3. the Combined rope saw that can use many rope saws simultaneously according to claim 2, it is characterized in that: said tensioning hydro-cylinder (13) is provided with the position sensor that is used for detecting tensioning flywheel (121) position.
4. the Combined rope saw that can use many rope saws simultaneously according to claim 2, it is characterized in that: said tensioning hydro-cylinder (13) is provided with the pressure sensor that is used for detecting diamond bead string rope (7) pressure that bears.
5. according to claim 1 or 2 or the 3 or 4 described Combined rope saws that can use many rope saws simultaneously, it is characterized in that: be used for driving lifting motor (404) in the main motor that drives flywheel (901) rotation and the lowering or hoisting gear (4) in the said drive unit (2) respectively by different Frequency Converter Control.
CN2012101142617A 2012-04-18 2012-04-18 Combined wire saw machine capable of simultaneously using multiple wire saws CN102601875A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102935664A (en) * 2012-10-31 2013-02-20 荣成中磊石材有限公司 Portal frame diamond string bead wire gang saw
CN102941625A (en) * 2012-10-31 2013-02-27 荣成中磊石材有限公司 Four-column framework diamond string-bead rope gang saw
CN103033303A (en) * 2012-12-14 2013-04-10 哈尔滨工程大学 Beaded rope experiment table
CN103395716A (en) * 2013-08-15 2013-11-20 长沙通石达机械制造有限公司 Vertical lifting device
CN103507176A (en) * 2013-09-18 2014-01-15 华侨大学 Novel tension adjustment mechanism of multi-wire diamond wire saw
CN103753719A (en) * 2014-01-21 2014-04-30 长沙通石达机械制造有限公司 Combined wire saw
CN107559017A (en) * 2016-07-01 2018-01-09 赵兵 Tunnel Combined rope saw

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6237585B1 (en) * 1998-08-20 2001-05-29 Super Silicon Crystal Research Institute Corp. Wire-sawing machine
KR20080004295U (en) * 2007-03-28 2008-10-02 박애경 Tension control device for round type curbstone cutting wire
CN201295990Y (en) * 2008-12-09 2009-08-26 山东大学 A four-wheel multi-rope diamond beaded saw
CN202016127U (en) * 2011-03-25 2011-10-26 厦门致力金刚石科技股份有限公司 Novel diamond rope sawing machine
CN202607846U (en) * 2012-04-18 2012-12-19 长沙通石达机械制造有限公司 Combined wire saw machine capable of using multiple wire saws simultaneously

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6237585B1 (en) * 1998-08-20 2001-05-29 Super Silicon Crystal Research Institute Corp. Wire-sawing machine
KR20080004295U (en) * 2007-03-28 2008-10-02 박애경 Tension control device for round type curbstone cutting wire
CN201295990Y (en) * 2008-12-09 2009-08-26 山东大学 A four-wheel multi-rope diamond beaded saw
CN202016127U (en) * 2011-03-25 2011-10-26 厦门致力金刚石科技股份有限公司 Novel diamond rope sawing machine
CN202607846U (en) * 2012-04-18 2012-12-19 长沙通石达机械制造有限公司 Combined wire saw machine capable of using multiple wire saws simultaneously

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102935664A (en) * 2012-10-31 2013-02-20 荣成中磊石材有限公司 Portal frame diamond string bead wire gang saw
CN102941625A (en) * 2012-10-31 2013-02-27 荣成中磊石材有限公司 Four-column framework diamond string-bead rope gang saw
CN103033303A (en) * 2012-12-14 2013-04-10 哈尔滨工程大学 Beaded rope experiment table
CN103033303B (en) * 2012-12-14 2014-08-06 哈尔滨工程大学 Beaded rope experiment table
CN103395716A (en) * 2013-08-15 2013-11-20 长沙通石达机械制造有限公司 Vertical lifting device
CN103395716B (en) * 2013-08-15 2015-12-02 长沙通石达机械制造有限公司 Vertical lift device
CN103507176A (en) * 2013-09-18 2014-01-15 华侨大学 Novel tension adjustment mechanism of multi-wire diamond wire saw
CN103507176B (en) * 2013-09-18 2016-02-24 华侨大学 A kind of Novel tension adjustment mechanism of many rope diamond-wire saws
CN103753719A (en) * 2014-01-21 2014-04-30 长沙通石达机械制造有限公司 Combined wire saw
CN103753719B (en) * 2014-01-21 2015-12-02 长沙通石达机械制造有限公司 Combined rope saw
CN107559017A (en) * 2016-07-01 2018-01-09 赵兵 Tunnel Combined rope saw

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Application publication date: 20120725