CN202607846U - Combined wire saw machine capable of using multiple wire saws simultaneously - Google Patents
Combined wire saw machine capable of using multiple wire saws simultaneously Download PDFInfo
- Publication number
- CN202607846U CN202607846U CN 201220165212 CN201220165212U CN202607846U CN 202607846 U CN202607846 U CN 202607846U CN 201220165212 CN201220165212 CN 201220165212 CN 201220165212 U CN201220165212 U CN 201220165212U CN 202607846 U CN202607846 U CN 202607846U
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- China
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- flywheel
- tensioning
- rope
- driving
- bead string
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Abstract
A combined wire saw machine capable of using multiple wire saws simultaneously comprises a frame, a driving device, a tensioning device, a lifting device, a left-right guide device, a trolley and a diamond string bead wire assembly. The diamond string bead wire assembly comprises a plurality of diamond string bead wires, a driving flywheel group, more than three driven flywheel groups and more than two tensioning flywheel groups, the driving flywheel group comprises more than two coaxially mounted driving flywheels, each driven flywheel group comprises more than two coaxially mounted driven flywheels, each tensioning flywheel group comprises more than two tensioning flywheels, each diamond string bead wire is wound on one driving flywheel, more than three driven flywheels and one tensioning flywheel, and the driving flywheel group is connected with an output end of the driving device. The combined wire saw machine capable of using the multiple wire saws simultaneously has the advantages of simple structure, simplicity and convenience in operation, capabilities of using the multiple diamond wire saws to machine stone slabs, improving production efficiency, reducing use cost and the like.
Description
Technical field
The utility model is mainly concerned with rope saw equipment field, refers in particular to a kind of Combined rope saw that can use many rope saws simultaneously.
Background technology
The rope saw is a kind of equipment that adopts the diamond rope saw high-speed linear to move cutting stone material.The structure of rope saw generally comprises the drive unit of being made up of motor and flywheel, and the high speed through flywheel is rotated the drive diamond rope saw and carried out linear movement and come cutting stone material.At present, the rope saw that generally uses all is to adopt wall scroll rope saw, promptly can only use a rope saw simultaneously on every machine, has so just caused that production efficiency is low, use cost is high, and has seriously hindered the rope sawing and cut technology applying in the processing of stone industry.
The utility model content
The technical problem that the utility model will solve just is: to the technical problem that prior art exists, the utility model provide a kind of simple in structure, easy and simple to handle, can use many diamond rope saws to come processing stone material sheet material simultaneously, enhance productivity, reduce the Combined rope saws that can use many rope saws simultaneously of use cost.
For solving the problems of the technologies described above, the utility model adopts following technical scheme:
A kind of Combined rope saw that can use many rope saws simultaneously; Comprise frame, drive unit, tensioning apparatus, lowering or hoisting gear, left and right sides guider, chassis and diamond bead string rope assembly; Said drive unit, tensioning apparatus, left and right sides guider are installed on the lowering or hoisting gear and can move up and down with lowering or hoisting gear; Said diamond bead string rope assembly comprises many diamond bead string ropes, driving flywheel sets, the driven flywheel sets more than three and a plural tensioning flywheel sets; Comprise coaxial mounted plural driving flywheel in the said driving flywheel sets; Comprise coaxial mounted plural driven flywheel in the said driven flywheel sets; Include plural tensioning flywheel in the said tensioning flywheel sets, said every diamond bead string rope all is set around a driving flywheel, on the driven flywheel more than three, tensioning flywheel, and said driving flywheel sets links to each other with the output of drive unit.
Further improvement as the utility model:
Include and the consistent tensioning hydro-cylinder of tensioning flywheel quantity the corresponding tensioning flywheel of said each tensioning hydro-cylinder in the said tensioning apparatus.
Said tensioning hydro-cylinder is provided with the position sensor that is used for detecting tensioning flywheel position.
Said tensioning hydro-cylinder is provided with the pressure sensor that is used for detecting pressure that diamond bead string rope bears.
Be used for driving lifting motor in the main motor that drives the flywheel rotation and the lowering or hoisting gear in the said drive unit respectively by different Frequency Converter Control.
Compared with prior art, the advantage of the utility model is:
1, the Combined rope saw that can use many rope saws simultaneously of the utility model is simple in structure, easy and simple to handle, can use many diamond bead string ropes simultaneously through combination, enhances productivity, reduces use cost greatly.
2, the Combined rope saw that can use many rope saws simultaneously of the utility model, tensioning apparatus is realized control separately to each root diamond bead string rope, all is in best duty to guarantee every diamond bead string rope, can not interfere each other.
3, the Combined rope saw that can use many rope saws simultaneously of the utility model can be according to actual needs, and the distance in the adjustment wheels between each adjacent wheels is so that many diamond bead string ropes all are in needed cutting position.Perhaps, can also be through the diamond bead string rope of requirement optionally be installed, to satisfy the needs of actual cutting.
Description of drawings
Fig. 1 is the main TV structure sketch map of the utility model.
Fig. 2 is the plan structure sketch map of the utility model.
Fig. 3 is the main TV structure principle schematic when many ropes are installed in the utility model.
Fig. 4 is the plan structure principle schematic when many ropes are installed in the utility model.
Fig. 5 is the main TV structure sketch map of tensioning apparatus in the utility model.
Fig. 6 is the plan structure sketch map of tensioning apparatus in the utility model.
Marginal data:
1, frame; 2, drive unit; 3, tensioning apparatus; 4, lowering or hoisting gear; 401, left and right sides lifting support; 402, elevating screw; 403, vertical guide rail; 404, lifting motor; 5, left and right sides guider; 6, chassis; 7, diamond bead string rope; 8, rough stone block; 9, drive flywheel sets; 901, drive flywheel; 10, driven flywheel sets; 101, driven flywheel; 11, guiding wheels; 111, directive wheel; 12, tensioning flywheel sets; 121, tensioning flywheel; 13, tensioning hydro-cylinder; 14, guide pillar.
The specific embodiment
Below will combine Figure of description and specific embodiment that the utility model is explained further details.
As depicted in figs. 1 and 2; The utility model can use the Combined rope saw of many rope saws simultaneously, comprises frame 1, drive unit 2, tensioning apparatus 3, lowering or hoisting gear 4, left and right sides guider 5, chassis 6, diamond bead string rope assembly and other accessory systems (for example: hydraulic system, lubricating system, cooling system, control system or the like).Wherein, Drive unit 2, tensioning apparatus 3, left and right sides guider 5 and hydraulic system, lubricating system or the like are installed in respectively on the left and right sides lifting support 401 of lowering or hoisting gear 4; Driving elevating screw 402 by the lifting motor on the lowering or hoisting gear 4 404 through reductor deceleration back rotates; Thereby it is upper and lower mobile along the vertical guide rail 403 on the frame 1 to drive left and right sides lifting support 401, to realize the bottom and top feed of diamond bead string rope assembly.Chassis 6 comprises workbench, roller, track and motor, reductor; Driving roller by motor through reductor deceleration back rotates; Thereby the rough stone block 8 that drives workbench and be placed on the workbench moves forward and backward in orbit, adjusts the position of rough stone block 8 according to the needs of cutting.Hydraulic system is that the oil cylinder of tensioning apparatus 3 provides hydraulic oil; Lubricating system is regularly injected lubricating oil for each motive position; Cooling system is that diamond bead string rope 7 provides cooling water when cutting, and the control system then is responsible for the operation of entire machine, has automatically and manual multinomial function.
Like Fig. 3 and shown in Figure 4; The diamond bead string rope assembly comprises that many diamond bead string ropes 7, one drive flywheel sets 9, three driven flywheel sets 10 and plural tensioning flywheel sets 12 in the utility model; Comprise the coaxial mounted driving flywheel 901 consistent in the driving flywheel sets 9, comprise the coaxial mounted driven flywheel 101 consistent in the driven flywheel sets 10 with diamond bead string rope 7 quantity with diamond bead string rope 7 quantity.Two lead wheels 11 and protective covers about left and right sides guider 5 comprises; Comprise the coaxial mounted directive wheel 111 consistent in the guiding wheels 11 with diamond bead string rope 7 quantity; Directive wheel 111 outer round surface are distributed with equidistant arc groove, are used for realizing the accurate location of diamond bead string rope 7.Include the tensioning flywheel 121 consistent in the tensioning flywheel sets 12 with diamond bead string rope 7 quantity, promptly every diamond bead string rope 7 all be set around the driven flywheel of a driving flywheel 901, three 101, tensioning flywheel 121 and about on two directive wheels 111.The driving flywheel 901 that drives in the flywheel sets 9 links to each other with the drive end of drive unit 2 and rotation under the driving of drive unit 2.Like this, many diamond bead string ropes 7 can be simultaneously in running order, and rough stone block 8 is carried out cutting processing, improved production efficiency greatly, reduced use cost.In addition, can also be according to actual needs, the distance in the adjustment wheels between each adjacent wheels is so that many diamond bead string ropes 7 all are in needed cutting position.Perhaps, can also be through the diamond bead string rope 7 that requirement optionally is installed, to satisfy the needs of actual cutting.
Referring to Fig. 5 and shown in Figure 6, in the present embodiment, include the tensioning hydro-cylinder 13 consistent in the tensioning apparatus 3, i.e. each tensioning hydro-cylinder 13 corresponding tensioning flywheel 121 with tensioning flywheel 121 quantity.Tensioning hydro-cylinder 13 can promote tensioning flywheel 121 and move forward; To be positioned at the diamond bead string rope 7 that is in soft state on this tensioning flywheel 121 tightens; Drive with this diamond bead string rope 7 corresponding driving flywheel sets 9 through belt gear by the motor in the drive unit 2 then and rotate, do the high-speed linear motion thereby drive diamond bead string rope 7.Meanwhile, lowering or hoisting gear 4 drives diamond bead string rope 7 and all flywheels move down, and lets be positioned at the rough stone block 8 on the chassis 6 in 7 cuttings of the diamond bead string rope of doing the high-speed linear motion.
All independently tensioning flywheel 121 is corresponding with one owing to every diamond bead string rope 7; Tensioning flywheel 121 is again by independently tensioning hydro-cylinder 13 controls; Therefore every diamond bead string rope 7 tensioning separately, thus guarantee long and shortly have all diamond bead string ropes 7 of error all to have identical tensile force; And tensile force can be regulated arbitrarily as required within the specific limits.
Further; Can also on tensioning hydro-cylinder 13, be provided with pressure sensor and position sensor, the pressure that the position and the diamond bead string rope 7 of tensioning flywheel 121 born detects in real time, when fracture appears in diamond bead string rope 7; Automatically report to the police and shut down, guarantee safety.Guide pillar 14 can also be set to guarantee the motion credibility of tensioning flywheel 121.
Further; In the present embodiment; The lifting motor 404 that drives the main motor of driving flywheel 901 rotations and drive elevating screw 402 rotations so just can drive the rotating speed of flywheel 901 and the speed of vertical feed according to the actual needs adjusting of work respectively by different Frequency Converter Control.
Below only be the preferred implementation of the utility model, the protection domain of the utility model also not only is confined to the foregoing description, and all technical schemes that belongs under the utility model thinking all belong to the protection domain of the utility model.Should be pointed out that for those skilled in the art,, should be regarded as the protection domain of the utility model in the some improvement and the retouching that do not break away under the utility model principle prerequisite.
Claims (5)
1. one kind can be used many Combined rope saws of restricting and sawing simultaneously; Comprise frame (1), drive unit (2), tensioning apparatus (3), lowering or hoisting gear (4), left and right sides guider (5), chassis (6) and diamond bead string rope assembly; Said drive unit (2), tensioning apparatus (3), left and right sides guider (5) are installed on lowering or hoisting gear (4) and go up and can move up and down with lowering or hoisting gear (4); It is characterized in that: said diamond bead string rope assembly comprises many diamond bead string ropes (7), driving flywheel sets (9), the driven flywheel sets (10) more than three and a plural tensioning flywheel sets (12); Comprise coaxial mounted plural driving flywheel (901) in the said driving flywheel sets (9); Comprise coaxial mounted plural driven flywheel (101) in the said driven flywheel sets (10); Include plural tensioning flywheel (121) in the said tensioning flywheel sets (12); Said every diamond bead string rope (7) all is set around a driving flywheel (901), more than three on driven flywheel (101), the tensioning flywheel (121), said driving flywheel sets (9) links to each other with the output of drive unit (2).
2. the Combined rope saw that can use many rope saws simultaneously according to claim 1; It is characterized in that: include the tensioning hydro-cylinder (13) consistent in the said tensioning apparatus (3), the corresponding tensioning flywheel (121) of said each tensioning hydro-cylinder (13) with tensioning flywheel (121) quantity.
3. the Combined rope saw that can use many rope saws simultaneously according to claim 2, it is characterized in that: said tensioning hydro-cylinder (13) is provided with the position sensor that is used for detecting tensioning flywheel (121) position.
4. the Combined rope saw that can use many rope saws simultaneously according to claim 2, it is characterized in that: said tensioning hydro-cylinder (13) is provided with the pressure sensor that is used for detecting diamond bead string rope (7) pressure that bears.
5. according to claim 1 or 2 or the 3 or 4 described Combined rope saws that can use many rope saws simultaneously, it is characterized in that: be used for driving lifting motor (404) in the main motor that drives flywheel (901) rotation and the lowering or hoisting gear (4) in the said drive unit (2) respectively by different Frequency Converter Control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220165212 CN202607846U (en) | 2012-04-18 | 2012-04-18 | Combined wire saw machine capable of using multiple wire saws simultaneously |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220165212 CN202607846U (en) | 2012-04-18 | 2012-04-18 | Combined wire saw machine capable of using multiple wire saws simultaneously |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202607846U true CN202607846U (en) | 2012-12-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220165212 Expired - Fee Related CN202607846U (en) | 2012-04-18 | 2012-04-18 | Combined wire saw machine capable of using multiple wire saws simultaneously |
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| CN (1) | CN202607846U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102601875A (en) * | 2012-04-18 | 2012-07-25 | 长沙通石达机械制造有限公司 | Combined wire saw machine capable of simultaneously using multiple wire saws |
| CN103506693A (en) * | 2013-09-18 | 2014-01-15 | 华侨大学 | Novel tension adjusting mechanism of diamond rope sawing machine |
| CN109514743A (en) * | 2019-01-09 | 2019-03-26 | 泉州市大鲨鱼机械科技有限公司 | A kind of flywheel drive apparatus for saw of restricting |
-
2012
- 2012-04-18 CN CN 201220165212 patent/CN202607846U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102601875A (en) * | 2012-04-18 | 2012-07-25 | 长沙通石达机械制造有限公司 | Combined wire saw machine capable of simultaneously using multiple wire saws |
| CN103506693A (en) * | 2013-09-18 | 2014-01-15 | 华侨大学 | Novel tension adjusting mechanism of diamond rope sawing machine |
| CN103506693B (en) * | 2013-09-18 | 2016-06-22 | 华侨大学 | A kind of Novel tension adjustment mechanism of diamond-wire saw |
| CN109514743A (en) * | 2019-01-09 | 2019-03-26 | 泉州市大鲨鱼机械科技有限公司 | A kind of flywheel drive apparatus for saw of restricting |
| CN109514743B (en) * | 2019-01-09 | 2023-10-20 | 泉州市大鲨鱼机械科技有限公司 | Flywheel driving device of wire saw |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121219 Termination date: 20180418 |