CN203711998U - Vertical metal band sawing machine - Google Patents

Vertical metal band sawing machine Download PDF

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Publication number
CN203711998U
CN203711998U CN201420083398.5U CN201420083398U CN203711998U CN 203711998 U CN203711998 U CN 203711998U CN 201420083398 U CN201420083398 U CN 201420083398U CN 203711998 U CN203711998 U CN 203711998U
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CN
China
Prior art keywords
sawing machine
arc frame
band
material platform
bands
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420083398.5U
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Chinese (zh)
Inventor
林凡
卢建来
戴学恒
林斌华
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Zijin Copper Co Ltd
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Zijin Copper Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zijin Copper Co Ltd filed Critical Zijin Copper Co Ltd
Priority to CN201420083398.5U priority Critical patent/CN203711998U/en
Application granted granted Critical
Publication of CN203711998U publication Critical patent/CN203711998U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Sawing (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

A vertical metal band sawing machine comprises an arched machine frame, a band sawing blade, a driven wheel I, and a band sawing blade driving mechanism consisting of a driving motor, a speed reducer, a driving wheel and a chain, and further comprises a band sawing machine guide rail arranged on a foundation, a roller mechanism, a feeding mechanism consisting of a gear, a rack and a feeding motor, an electric control device consisting of a frequency converter and a protector thereof, a driven wheel II, a tensioning mechanism, an upper guiding mechanism, an inner material platform, a lower guiding mechanism and an outer material platform, which are mutually connected. The vertical metal band sawing machine has the advantages of low cutting cost, convenience for use and maintenance, safety, reliability, long service life of a saw blade, no dust pollution and the like; therefore, the vertical metal band sawing machine is particularly suitable for cutting large copper thallium ores in a copper smelting enterprise as well as suitable for other industries to cut large metal thallium ores and non-metallic materials.

Description

A kind of vertical metal band sawing machine
One. technical field
The utility model relates to a kind of vertical metal band sawing machine, is particularly suitable for copper smelting enterprise cutting block copper thallium, is also suitable for other industry cutting block thallium and nonmetallic materials etc. simultaneously.
Two. background technology
The bulk metal smelteries such as internal copper in process of production, cause is in raw material and technological reason, can produce bulky thallium, so-called bulky its diameter maximum of thallium can reach 3m, highly reaches 1.5m, weight can reach 50 tons, because the bulk metal thalliums such as overweight copper move difficulty, cannot directly send back to and bessemerize, can only adopt at present manual type to adopt annular saw, electric pick mode to cut, beat and cut a hole into size and be less than the little metal derby that 1.5m, weight are less than 5t, just can send back to and bessemerize, so there is the problems such as cost is high, efficiency is low, danger is large.
Up to now, there are no the equipment of the large thallium of cutting, report.The equipment report that only has some to cut little metal derby: as disclosed in Chinese patent CN202934190U " a kind of Metal Cutting sawing machine ", its structure is that the arc erecting fixing on the ground is set up belt wheel, lower belt wheel and bands for band, by Frequency Converter Control motor speed, thereby mobile little metal derby cuts, but can not cut large thallium; Chinese patent CN203140881U disclosed " a kind of vertical band sawing machine " and for example, its structure is support and saw frame, rack upper surface is provided with line slideway, on line slideway, be provided with slide rail, on slide rail, be installed with chuck mount pad, chuck mount pad is connected with feed screw, and feed screw is connected with servo motor transmission, can move the ring flange dead head of the motionless medium-and-large-sized parts of cutting by saw frame, but can not cut large thallium.
Three. summary of the invention
Task of the present utility model is to provide a kind of improved vertical metal band sawing machine, and it can cut large thallium, thereby reduces the cost, raises the efficiency and reduce danger.
For completing this task, the utility model carries out in the following way:
A kind of vertical metal band sawing machine, it comprises arc frame, bands for band, driven pulley I and the bands for band driving mechanism being comprised of drive motors, reductor, driving wheel, chain, and it also comprises sawing machine guide rail, idler wheel mechanism, the feed mechanism being comprised of gear, tooth bar, feeding motor, the electric control gear being comprised of frequency converter and protector thereof, driven pulley II, strainer, upper guiding mechanism, interior material platform, lower guide mechanism, the outer material platform being located on ground; Arc frame upper arm is provided with strainer and upper guiding mechanism, and driven pulley I is arranged on strainer, adopts manual leading screw to drag strainer; Arc frame underarm is provided with bands for band driving mechanism and the lower guide mechanism that comprises driving wheel, arc frame underarm bottom is provided with idler wheel mechanism and the feed mechanism thereof matching with sawing machine guide rail, thereby arc frame is advanced and retreat along sawing machine guide rail by variable frequency regulating speed control; Arc frame support arm is provided with driven pulley II and electric control gear; Bands for band is through driving wheel, driven pulley I and the driven pulley II of upper guiding mechanism and lower guide mechanism belt passing round saw blade driving mechanism; Between outer material platform and interior material platform Integral flat-plate, have the U-shaped groove for the cutting of bands for band advance and retreat, the several pillars that are located on ground connect the outer material platform of carrying and interior material platform, interior material platform stretches in the aditus laryngis of arc frame, outer material platform is arranged on arc frame aditus laryngis outside, two material platforms are same level line, to keep cut material to stablize motionless; Electric control gear is connecting band saw blade driving mechanism and feed mechanism respectively.
Described arc frame bottom is provided with cooling fluid storage tank, water pump and infusion tube thereof.
Described arc frame upper arm is also provided with three-way pipe, a road access cooling fluid, and metal fillings is rinsed at two roads to brass wire brush place, and the three supreme guiding mechanisms in tunnel spray to bands for band smear metal region.
The utility model, because saw frame is removable, can rapidly and efficiently cut, so cutting cost is cheap under large heavy metal thallium inactive state; Simultaneously, because strainer is adjustable, the tensile force of bands for band and two driven pulleys are all adjustable with coplane degree and the axis parallel degree of driving wheel, so working service facilitates; Because guiding mechanism can make saw blade in intact linear state according to thallium thickness adjustable range, can guarantee movement locus and the guide rail parallel of saw blade again, thus linearity and the flatness of cutting can be guaranteed, safe and reliable; In addition owing to also coolant circulation system can being set, so can extend saw blade service life and prevent dust pollution.
Four. accompanying drawing explanation
The concrete structure of utility model is provided by the following drawings.
Fig. 1 is according to a kind of vertical metal band sawing machine structural representation the utility model proposes.
In accompanying drawing, each sign represents:
1. the outer material platform of interior material platform 12. bands for band driving mechanism 13. lower guide mechanism 14. of guiding mechanism 11. in the arc frame 7. bands for band 8. strainer 9. driven pulley I 10. of sawing machine guide rail 2. idler wheel mechanism 3. feed mechanism 4. electric control gear 5. driven pulley II 6.
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Five. the specific embodiment
As shown in Figure 1, a kind of vertical metal band sawing machine the utility model proposes, it comprises arc frame 6, bands for band 7, driven pulley I9 and the bands for band driving mechanism 12 being comprised of drive motors, reductor, driving wheel, chain, variable-frequency governor, and it also comprises sawing machine guide rail 1, idler wheel mechanism 2, the feed mechanism 3 being comprised of gear, tooth bar, feeding motor, the electric control gear 4 being comprised of frequency converter and protector thereof, the driven pulley II 5 being located on ground], strainer 8, upper guiding mechanism 10, interior material platform 11, lower guide mechanism 13, outer material platform 14; Arc frame 6 upper arm are provided with strainer 8 and upper guiding mechanism 10, and driven pulley I 9 is arranged on strainer 8, adopt manual leading screw to drag strainer 8; Arc frame 6 underarms are provided with bands for band driving mechanism 12 and the lower guide mechanism 13 that comprises driving wheel, arc frame 6 underarm bottoms are provided with idler wheel mechanism 2 and the feed mechanism 3 thereof matching with sawing machine guide rail 1, thereby make arc frame 6] by variable frequency regulating speed control, along sawing machine guide rail 1, advance and retreat; Arc frame 6 support arms are provided with driven pulley II 5 and electric control gear 4; Bands for band 7 is through driving wheel, driven pulley I9 and the driven pulley II 5 of upper guiding mechanism 10 and lower guide mechanism 13 belt passing round saw blade driving mechanisms 12; Between outer material platform 14 and interior material platform 11 Integral flat-plates, have the U-shaped groove for bands for band 7 advance and retreat cuttings, the several pillars that are located on ground connect the outer material platform 14 of carrying and interior material platform 11, interior material platform 11 stretches in the aditus laryngis of arc frame 6, outer material platform 14 is arranged on arc frame 6 aditus laryngis outsides, two material platforms are same level line, to keep cut material to stablize motionless; Electric control gear 4 is connecting band saw blade driving mechanism 12 and feed mechanism 3 respectively.
Described arc frame 6 bottoms are provided with cooling fluid storage tank, water pump and infusion tube thereof.
Described arc frame 6 upper arm are also provided with three-way pipe, a road access cooling fluid, and metal fillings is rinsed at two roads to brass wire brush place, and the three supreme guiding mechanisms in tunnel spray to bands for band smear metal region.
During work, sawing machine is in original position, by sawing material, is steadily placed on inside and outside material platform, and the sawing line for the treatment of material is on the center line of inside and outside material platform.First start bands for band drive motors, by reductor, drive driving wheel to drive saw blade to rotate, pass through variable frequency regulating speed control, bands for band linear velocity can regulate between 0~100m/min, then start feeding motor, by reductor, drive feed gear wheel, rack system, drive at the uniform velocity feeding of sawing machine, material is carried out to sawing, by variable frequency regulating speed control, feed speed can regulate between 0~0.2m/h, and cutting completes, feed mechanism drives sawing machine to return at a high speed original position, and F.F., rewind down speed can regulate between 0~2.5m/h.

Claims (3)

1. a vertical metal band sawing machine, it comprises arc frame [6], bands for band [7], driven pulley I[9] and the bands for band driving mechanism [12] that formed by drive motors, reductor, driving wheel, chain, it is characterized in that it also comprises sawing machine guide rail [1], idler wheel mechanism [2], the feed mechanism [3] being comprised of gear, tooth bar, feeding motor, the electric control gear [4] being comprised of frequency converter and protector thereof, driven pulley II [5], strainer [8], upper guiding mechanism [10], interior material platform [11], lower guide mechanism [13], the outer material platform [14] being located on ground; Arc frame [6] upper arm is provided with strainer [8] and upper guiding mechanism [10], and it is upper that driven pulley I [9] is arranged on strainer [8], adopts manual leading screw to drag strainer [8]; Arc frame [6] underarm is provided with bands for band driving mechanism [12] and the lower guide mechanism [13] that comprises driving wheel, arc frame [6] underarm bottom is provided with idler wheel mechanism [2] and the feed mechanism [3] thereof matching with sawing machine guide rail [1], thereby arc frame [6] is advanced and retreat along sawing machine guide rail [1] by variable frequency regulating speed control; Arc frame [6] support arm is provided with driven pulley II [5] and electric control gear [4]; Bands for band [7] is through driving wheel, the driven pulley I[9 of upper guiding mechanism [10] and lower guide mechanism [13] belt passing round saw blade driving mechanism [12]] and driven pulley II [5]; Between outer material platform [14] and interior material platform [11] Integral flat-plate, have the U-shaped groove for the cutting of bands for band [7] advance and retreat, the several pillars that are located on ground connect the outer material platform of carrying [14] and interior material platform [11], interior material platform [11] stretches in the aditus laryngis of arc frame [6], outer material platform [14] is arranged on arc frame [6] aditus laryngis outside, two material platforms are same level line, to keep cut material to stablize motionless; Electric control gear [4] is connecting band saw blade driving mechanism [12] and feed mechanism [3] respectively.
2. vertical metal band sawing machine according to claim 1, is characterized in that described arc frame [6] bottom is provided with cooling fluid storage tank, water pump and infusion tube thereof.
3. vertical metal band sawing machine according to claim 1 and 2, is characterized in that described arc frame [6] upper arm is also provided with three-way pipe, a road access cooling fluid, and metal fillings is rinsed at two roads to brass wire brush place, and the three supreme guiding mechanisms in tunnel spray to bands for band smear metal region.
CN201420083398.5U 2014-02-26 2014-02-26 Vertical metal band sawing machine Expired - Fee Related CN203711998U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420083398.5U CN203711998U (en) 2014-02-26 2014-02-26 Vertical metal band sawing machine

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Application Number Priority Date Filing Date Title
CN201420083398.5U CN203711998U (en) 2014-02-26 2014-02-26 Vertical metal band sawing machine

Publications (1)

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CN203711998U true CN203711998U (en) 2014-07-16

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105422103A (en) * 2015-11-24 2016-03-23 张冬梅 Wire saw machine
CN105798970A (en) * 2016-05-19 2016-07-27 天津昊荣自动化工程有限公司 Blade cutting device
CN106112554A (en) * 2016-08-30 2016-11-16 河北宏康体育器材有限公司 Ring school circle cutting machine
CN107052457A (en) * 2017-05-10 2017-08-18 山东诺博泰智能科技有限公司 The System of HS-WEDM of light material
CN107856195A (en) * 2017-12-05 2018-03-30 上海弘枫实业有限公司 A kind of graphite sawing machine with automatic feeding
CN112059295A (en) * 2020-08-03 2020-12-11 广东韶钢工程技术有限公司 Vertical metal sawing machine
CN113059234A (en) * 2021-03-29 2021-07-02 江苏奕骏重工机械制造有限公司 Band sawing machine with saw blade self-cleaning function

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105422103A (en) * 2015-11-24 2016-03-23 张冬梅 Wire saw machine
CN105798970A (en) * 2016-05-19 2016-07-27 天津昊荣自动化工程有限公司 Blade cutting device
CN106112554A (en) * 2016-08-30 2016-11-16 河北宏康体育器材有限公司 Ring school circle cutting machine
CN107052457A (en) * 2017-05-10 2017-08-18 山东诺博泰智能科技有限公司 The System of HS-WEDM of light material
CN107856195A (en) * 2017-12-05 2018-03-30 上海弘枫实业有限公司 A kind of graphite sawing machine with automatic feeding
CN112059295A (en) * 2020-08-03 2020-12-11 广东韶钢工程技术有限公司 Vertical metal sawing machine
CN113059234A (en) * 2021-03-29 2021-07-02 江苏奕骏重工机械制造有限公司 Band sawing machine with saw blade self-cleaning function

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140716

Termination date: 20150226

EXPY Termination of patent right or utility model