CN204249121U - Vertical ring diamond wire saw machine - Google Patents
Vertical ring diamond wire saw machine Download PDFInfo
- Publication number
- CN204249121U CN204249121U CN201420691485.9U CN201420691485U CN204249121U CN 204249121 U CN204249121 U CN 204249121U CN 201420691485 U CN201420691485 U CN 201420691485U CN 204249121 U CN204249121 U CN 204249121U
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- driving wheel
- aluminum alloy
- alloy frame
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- driven pulley
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- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 14
- 239000010432 diamond Substances 0.000 title claims abstract description 14
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 30
- 230000003028 elevating Effects 0.000 claims abstract description 13
- 230000000875 corresponding Effects 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 abstract description 6
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 3
- 241000763859 Dyckia brevifolia Species 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Abstract
The utility model belongs to hard brittle material cutting equipment, especially belongs to vertical diamond wire saw machine.A kind of vertical ring diamond wire saw machine, its main points are that it includes underframe, outer shield, driving wheel, driven pulley, tensioning wheel assembly, scroll saw, aluminum alloy frame, feeding slide unit, elevating mechanism, control display screen, Electric Appliance Cabinet; Aluminum alloy frame is fixed on underframe, elevating mechanism, driving wheel, driven pulley, tensioning wheel assembly are fixed on aluminum alloy frame, three wheels form isosceles triangle, aluminum alloy frame has crystal and make a concession window, driving wheel, driven pulley are positioned at the both sides of making a concession window, and tensioning wheel assembly is positioned on the axis of driving wheel and driven pulley, scroll saw is surrounded on driving wheel, driven pulley, tensioning wheel assembly, and the output shaft of motor is directly connected with the axle of driving wheel.The utility model has the advantage of that overall structure is simple, compact, transmission efficiency is high, failure rate is low.
Description
Technical field
The utility model belongs to hard brittle material cutting equipment, especially belongs to vertical diamond wire saw machine.
Background technology
At present, cut medium-and-large-sized (being greater than 300mm*300) manually, nature crystal cut, block is all adopt diamond belt saw, its structure is as Fig. 1, shown in 2, mainly consist of the following components: 1 underframe, 2 outer shields, 3 driving wheels, 31 driven pulleys, band saw 32, 4 Rack Bodies, 5 feeding slide units, 6 elevating mechanisms, control display screen, Electric Appliance Cabinet, operation principle is as follows: motor 33 drives driving wheel 3 to do the gyration of 80R/MIN low speed by belt pulley, elevating mechanism 6 carries out Height Adjustment by Hydraulic Station 62 by hydraulic cylinder 61, adjust crystal-cut crystal orientation angle, feeding slide unit 5 starts to do feed motion, be responsible for the feeding in XY direction.Although band sawing machine is easy and simple to handle, rigidity of saw blade is large, and in cutting process, saw blade easily produces interior running crack to crystal 10, crystal is stressed collapse broken; The slow cutting efficiency of rotating speed is low.System is with 34 transmissions by V, and structure is not compact, and motor can not frequency control, controls unstable, cannot adjust cutting technique.Rack Body is monoblock cast part, and complex structure is heavy, and particular manufacturing craft cost is higher, and the manufacturing cycle is long, and cost is higher, inconvenience later stage breakdown maintenance.
Summary of the invention
The utility model overcomes the defect that existing vertical cutting machine exists, and provides a kind of compact conformation, vertical ring diamond wire saw machine that operating efficiency is high.
The technical scheme that the utility model adopts is a kind of vertical ring diamond wire saw machine, and its main points are that it includes underframe, outer shield, driving wheel, driven pulley, tensioning wheel assembly, scroll saw, aluminum alloy frame, feeding slide unit, elevating mechanism, control display screen, Electric Appliance Cabinet; Aluminum alloy frame is fixed on underframe, elevating mechanism, driving wheel, driven pulley, tensioning wheel assembly are fixed on aluminum alloy frame, three wheels form isosceles triangle, aluminum alloy frame has crystal and make a concession window, driving wheel, driven pulley are positioned at the both sides of making a concession window, and tensioning wheel assembly is positioned on the axis of driving wheel and driven pulley, scroll saw is surrounded on driving wheel, driven pulley, tensioning wheel assembly, and the output shaft of motor is directly connected with the axle of driving wheel.
The utility model utilizes shaped aluminum alloy plate as the fixed support of train, handling ease, and the manufacturing cycle is short, machine rear directly and underframe lock.Motor shaft directly inserts in main drive shaft, and comparatively band saw saves middle V tape handler, compact conformation, controls stable.
Tensioning wheel assembly hangs with counterweighted take-up, counterweighted take-up is made up of connecting plate, guide rail, slide block, fixed pulley, weight, guide rail is fixed on connecting plate, slide block hangs over guide rail, the axle bed of tensioning wheel assembly is fixedly connected with slide block, stay cord one end of weight is walked around fixed pulley and is fixed on outside axle bed, the other end is connected with weight, weight naturally droops, connecting plate has the elongated slot slided for tension wheel shaft, connecting plate is fixed on aluminum alloy frame, and aluminum alloy frame also has identical elongated slot with the corresponding section of connecting plate elongated slot.
The pulling force utilizing fixed pulley the gravity of weight to be become level carrys out the tensile force as scroll saw, reduces a whole set of air supply systems such as cylinder, and structure is simple, failure rate is low.
The output shaft of described motor is directly connected with the axle of driving wheel, refer to that the endoporus of motor output shaft outer surface and driving wheel all has keyway, the two is connected by flat key, whole syndeton is by flange seat, flat key, bearing, inner spacing collar, outer separator, outer end cap, driving wheel end cap forms, two bearings are had to be individually fixed in flange seat, middle by inner spacing collar, outer separator is separated, the axle of driving wheel and bearing fit, the output shaft of motor is connected with the axle of driving wheel by flat key, the outer end of flange seat is fixed with outer end cap, and then driving wheel is inserted in axle, outer end is fixing upper driving wheel end cap again, form the output shaft of motor to be directly connected with the axle of driving wheel, aluminum alloy frame has the hole of matching with flange seat, flange seat is fixed on aluminum alloy frame.
Feeding slide unit is XY linear guides.
Elevating mechanism adopts digital control lifting platform.
Motor employing department takes motor.
The utility model has the advantage of that overall structure is simple, compact, transmission efficiency is high, failure rate is low.
Accompanying drawing explanation
Fig. 1 is the structural representation of existing diamond belt saw
Fig. 2 is the side view of Fig. 1
Fig. 3 is structural representation of the present utility model
Fig. 4 is the side view of Fig. 3
Fig. 5 is the connection diagram of motor and driving wheel
Fig. 6 is the rear perspective view of tensioning wheel assembly and counterweighted take-up
Wherein: 1 underframe 2 outer shield 3 driving wheel 31 driven pulley 32 band saw 33 motor 34V is with 37 scroll saw 4 Rack Body 41 aluminum alloy frames 42 to make a concession window 5 feeding slide unit 6 elevating mechanism 62 Hydraulic Station 61 hydraulic cylinder 8 tensioning wheel assembly 81 cylinder 82 connecting plate 821 elongated slot 83 guide rail 84 slide block 85 axle bed 86 weight 87 fixed pulley 91 flange seat 92 flat key 93 bearing 94 inner spacing collar 95 outer separator 96 outer end cap 97 driving wheel end cap 10 crystal.
Be described in detail the utility model below in conjunction with view, the following examples can make professional and technical personnel more understand the utility model, but do not limit the utility model in any form.
Embodiment 1, as seen in figures 3-6, a kind of vertical ring diamond wire saw machine, it includes underframe 1, outer shield 2, driving wheel 3, driven pulley 31, tensioning wheel assembly 8, scroll saw 37, aluminum alloy frame 41, feeding slide unit 5, elevating mechanism 6, controls display screen, Electric Appliance Cabinet; Feeding slide unit 5 is XY linear guides, and elevating mechanism 6 adopts digital control lifting platform.Aluminum alloy frame 41 is fixed on underframe 1, elevating mechanism 6, driving wheel 3, driven pulley 31, tensioning wheel assembly 8 are fixed on aluminum alloy frame 41, three wheels form isosceles triangle, aluminum alloy frame 41 has crystal pro cessing and make a concession window 42, driving wheel 3, driven pulley 31 are positioned at the both sides of making a concession window 21, tensioning wheel assembly 8 is positioned on the axis of driving wheel 3 and driven pulley 31, be on isosceles triangle drift angle, scroll saw 37 is surrounded on driving wheel 3, driven pulley 31, tensioning wheel assembly 8, and the straight line of scroll saw 37 is less than or equal to 1mm.Motor 33 employing department takes motor, its output shaft is directly connected with the axle of driving wheel 3, the endoporus of motor output shaft outer surface and driving wheel 3 all has keyway, the two is connected by flat key, whole syndeton is by flange seat 91, flat key 92, bearing 93, inner spacing collar 94, outer separator 95, outer end cap 96, driving wheel end cap 97 forms, two bearings 93 are had to be individually fixed in flange seat 91, middle by inner spacing collar 94, outer separator 95 is separated, the axle of driving wheel coordinates with bearing 93, the output shaft of motor 33 is connected with the axle of driving wheel by flat key, the outer end of flange seat 91 is fixed with outer end cap 96, and then driving wheel is inserted in axle, outer end is fixing upper driving wheel end cap 97 again, form the output shaft of motor 33 to be directly connected with the axle of driving wheel, aluminum alloy frame 41 has the hole of matching with flange seat 91, flange seat 91 is fixed on aluminum alloy frame 41.Tensioning wheel assembly 8 hangs with counterweighted take-up, counterweighted take-up is by connecting plate 82, guide rail 83, slide block 84, fixed pulley 87, weight 86 forms, guide rail 83 is fixed on connecting plate 82, slide block 84 hangs over guide rail 83, the axle bed 85 of tensioning wheel assembly is fixedly connected with slide block 84, stay cord one end of weight 86 is walked around fixed pulley 87 and is fixed on outside axle bed 85, the other end is connected with weight, weight naturally droops, connecting plate 82 has the elongated slot 821 slided for tension wheel shaft, connecting plate 82 is fixed on aluminum alloy frame 41, aluminum alloy frame 41 also has identical elongated slot 821 with the corresponding section of connecting plate elongated slot 821.It is same as the prior art that all the other do not state part.
Claims (4)
1. a vertical ring diamond wire saw machine, is characterized in that: it includes underframe (1), outer shield (2), driving wheel (3), driven pulley (31), tensioning wheel assembly (8), scroll saw (37), aluminum alloy frame (41), feeding slide unit (5), elevating mechanism (6), controls display screen, Electric Appliance Cabinet, aluminum alloy frame (41) is fixed on underframe (1), elevating mechanism (6), driving wheel (3), driven pulley (31), tensioning wheel assembly (8) is fixed on aluminum alloy frame (41), three wheels form isosceles triangle, aluminum alloy frame (41) has crystal and make a concession window (42), driving wheel (3), driven pulley (31) is positioned at the both sides of making a concession window (21), tensioning wheel assembly (8) is positioned on the axis of driving wheel (3) and driven pulley (31), scroll saw (37) is surrounded on driving wheel (3), driven pulley (31), on tensioning wheel assembly (8), the output shaft of motor (33) is directly connected with the axle of driving wheel (3).
2. a kind of vertical ring diamond wire saw machine according to claim 1, it is characterized in that: (8) hang with counterweighted take-up to tensioning wheel assembly, counterweighted take-up is by connecting plate (82), guide rail (83), slide block (84), fixed pulley (87), weight (86) forms, guide rail (83) is fixed on connecting plate (82), slide block (84) hangs over guide rail (83), the axle bed (85) of tensioning wheel assembly is fixedly connected with slide block (84), stay cord one end of weight (86) is walked around fixed pulley (87) and is fixed on axle bed (85) outside, the other end is connected with weight, weight naturally droops, connecting plate (82) has the elongated slot (821) slided for tension wheel shaft, connecting plate (82) is fixed on aluminum alloy frame (41), above identical elongated slot (821) is also had with the corresponding section of connecting plate elongated slot (821) at aluminum alloy frame (41).
3. a kind of vertical ring diamond wire saw machine according to claim 1, it is characterized in that: the output shaft of described motor (33) is directly connected with the axle of driving wheel, refer to that the endoporus of motor output shaft outer surface and driving wheel (3) all has keyway, the two is connected by flat key, whole syndeton is by flange seat (91), flat key (92), bearing (93), inner spacing collar (94), outer separator (95), outer end cap (96), driving wheel end cap (97) forms, two bearings (93) are had to be individually fixed in flange seat (91), middle by inner spacing collar (94), outer separator (95) is separated, the axle of driving wheel coordinates with bearing (93), the output shaft of motor (33) is connected with the axle of driving wheel by flat key, the outer end of flange seat (91) is fixed with outer end cap (96), and then driving wheel is inserted in axle, outer end is fixing upper driving wheel end cap (97) again, the output shaft forming motor (33) is directly connected with the axle of driving wheel, aluminum alloy frame (41) has the hole of matching with flange seat (91), flange seat (91) is fixed on aluminum alloy frame (41).
4. a kind of vertical ring diamond wire saw machine according to claim 1, is characterized in that: feeding slide unit (5) is XY linear guides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420691485.9U CN204249121U (en) | 2014-11-17 | 2014-11-17 | Vertical ring diamond wire saw machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420691485.9U CN204249121U (en) | 2014-11-17 | 2014-11-17 | Vertical ring diamond wire saw machine |
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| Publication Number | Publication Date |
|---|---|
| CN204249121U true CN204249121U (en) | 2015-04-08 |
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| CN201420691485.9U Active CN204249121U (en) | 2014-11-17 | 2014-11-17 | Vertical ring diamond wire saw machine |
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| CN (1) | CN204249121U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106881773A (en) * | 2017-02-15 | 2017-06-23 | 泰州市江洲数控机床制造有限公司 | Horizontal resection abrasive wire sawing machine |
| CN107150153A (en) * | 2016-03-05 | 2017-09-12 | 彭星球 | A kind of portable thread cutter device |
| CN107283658A (en) * | 2017-08-09 | 2017-10-24 | 福州天瑞线锯科技有限公司 | Diamond ring multi-wire saw integral type strainer |
| CN107775829A (en) * | 2017-10-31 | 2018-03-09 | 乐山新天源太阳能科技有限公司 | The adjustable annular diamond wire extracting machine of rate of tension |
| CN108858843A (en) * | 2018-07-23 | 2018-11-23 | 郑州元素工具技术有限公司 | Lightweight wire cutting machine |
| CN109291272A (en) * | 2018-12-11 | 2019-02-01 | 郑州元素工具技术有限公司 | A kind of mechanical arm type annular diamond wire saw device |
| CN109591204A (en) * | 2018-12-11 | 2019-04-09 | 郑州元素工具技术有限公司 | A kind of annular diamond wire rotation sets up cutting machine |
| CN110948719A (en) * | 2019-11-25 | 2020-04-03 | 晶科能源有限公司 | Linear cutting machine frame |
| CN115070977A (en) * | 2022-08-16 | 2022-09-20 | 苏州燎塬半导体有限公司 | Wafer cutting system and method |
-
2014
- 2014-11-17 CN CN201420691485.9U patent/CN204249121U/en active Active
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107150153A (en) * | 2016-03-05 | 2017-09-12 | 彭星球 | A kind of portable thread cutter device |
| CN106881773A (en) * | 2017-02-15 | 2017-06-23 | 泰州市江洲数控机床制造有限公司 | Horizontal resection abrasive wire sawing machine |
| CN107283658A (en) * | 2017-08-09 | 2017-10-24 | 福州天瑞线锯科技有限公司 | Diamond ring multi-wire saw integral type strainer |
| CN107283658B (en) * | 2017-08-09 | 2023-05-02 | 福州天瑞线锯科技有限公司 | Diamond annular multi-wire saw integrated tensioning mechanism |
| CN107775829A (en) * | 2017-10-31 | 2018-03-09 | 乐山新天源太阳能科技有限公司 | The adjustable annular diamond wire extracting machine of rate of tension |
| CN107775829B (en) * | 2017-10-31 | 2019-08-02 | 乐山新天源太阳能科技有限公司 | The adjustable annular diamond wire extracting machine of rate of tension |
| CN108858843A (en) * | 2018-07-23 | 2018-11-23 | 郑州元素工具技术有限公司 | Lightweight wire cutting machine |
| CN109291272A (en) * | 2018-12-11 | 2019-02-01 | 郑州元素工具技术有限公司 | A kind of mechanical arm type annular diamond wire saw device |
| CN109591204A (en) * | 2018-12-11 | 2019-04-09 | 郑州元素工具技术有限公司 | A kind of annular diamond wire rotation sets up cutting machine |
| CN110948719A (en) * | 2019-11-25 | 2020-04-03 | 晶科能源有限公司 | Linear cutting machine frame |
| CN115070977A (en) * | 2022-08-16 | 2022-09-20 | 苏州燎塬半导体有限公司 | Wafer cutting system and method |
| CN115070977B (en) * | 2022-08-16 | 2022-12-30 | 苏州燎塬半导体有限公司 | Wafer cutting system and method |
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| GR01 | Patent grant |