CN103192457B - Stone slip biplate is to cutting combination saw - Google Patents
Stone slip biplate is to cutting combination saw Download PDFInfo
- Publication number
- CN103192457B CN103192457B CN201310129631.9A CN201310129631A CN103192457B CN 103192457 B CN103192457 B CN 103192457B CN 201310129631 A CN201310129631 A CN 201310129631A CN 103192457 B CN103192457 B CN 103192457B
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- Prior art keywords
- building stones
- saw blade
- pushing frame
- carrier
- lower saw
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Abstract
The present invention be stone slip biplate to cutting combination saw, solve and existing opens trigger complex structure, cost is high, consumes energy high, the problem that production efficiency is low.Saw blade frame is equipped with by (1), step, on, on having in step, lower saw blade axis, on, lower saw blade axis there is at grade upper of at least two groups, lower saw blade, on, all the time same close positions is in during lower saw blade work, the plane that material-pushing frame (33) is positioned at building stones carrier (35) contacts with the building stones be positioned on building stones carrier, building stones carrier (35) maintains static, mobile device is had between building stones carrier (35) and material-pushing frame (33), material-pushing frame (33) have some and upper, the scraping wings (30) of lower saw blades groups matched in clearance, material-pushing frame (33) is connected with drive unit, on, during lower saw blade work, drive unit drives material-pushing frame (33), material-pushing frame pushes away building stones upwards, lower saw blades groups motion.
Description
technical field:
The present invention is relevant with processing of stone cutting equipment.
background technology:
Column on the base plate of existing double-blade counter-cutting plate opening machine there is the upper and lower saw blade seat support plate be slidably matched with column, upper saw blade and lower saw blade are positioned at same vertical plane and are installed on upper and lower saw blade seat, column and upper mounted plate are connected, base plate and fixed head are in transmission connection respectively by lowering or hoisting gear and support plate, upper and lower saw blade is connected with the first transmission device, and during work, upper and lower saw blade is by the first drive move toward one another.Article two, the first guide rail is parallel with saw blade place vertical plane, and the main road wheel carrying car coordinates with the first guide rail, by the saw blade cutting edge motion up and down of the second actuator drives, and depth cutting flag.Main carrying on car has two the second guide rails vertical with saw blade place vertical plane, and the wheel that building stones carry car coordinates with the second guide rail, and building stones carry car feeds building stones by the 3rd drive, makes upper and lower saw blade cut new flag.Three kinds of transmission structures complexity, cost is high.On four kinds of motions (comprising the rotation of saw blade) are complete, can only cut a slice flag, production efficiency is low.The main car that carries has vertical supports to be connected with vacuum tube, and sucker is connected with vacuum tube, and vertical supports is connected with horizontal slabstone bracket, and the mechanism supporting flag is complicated, and cost is high, uses inconvenience.
summary of the invention:
The object of this invention is to provide structure simple, cost is low, and power consumption is few, small-diameter saw processing wide plate material, and many saw blades groups unifications time cut into multi-disc stone material, and production efficiency is high, and the fast stone slip biplate of process velocity is to cutting combination saw.
The present invention is achieved in that
Saw blade frame 1 is equipped with, step, on, on having in step, lower saw blade axis, on, lower saw blade axis there is at grade upper of at least two groups, lower saw blade, on, all the time same close positions is in during lower saw blade work, the plane that material-pushing frame 33 is positioned at building stones carrier 35 contacts with the building stones be positioned on building stones carrier, building stones carrier 35 maintains static, relative moving mechanism is had between building stones carrier 35 and material-pushing frame 33, material-pushing frame 33 is connected with drive unit, on, during lower saw blade work, drive unit drives material-pushing frame 33 to move relative to building stones carrier, material-pushing frame pushes away building stones upwards, lower saw blades groups motion.
Material-pushing frame 33 has the scraping wings 30 of some and upper and lower saw blades groups matched in clearance, building stones carrier 35 is connected with splicing platform 10 by the flag carrier strip 48 of some and upper and lower saw blades groups matched in clearance, and splicing platform 10 has upper and lower steadying plate to contact with flag.
Drive unit between building stones carrier and material-pushing frame is elevator steel cable device or hydraulic means or Worm and Worm Gear Driving device.
Building stones carrier and the relative moving mechanism between material-pushing frame are the slide block and chute or the wheel matched and track or the sliding surface matched and slideway that match, have and slide or tourelle between building stones and building stones carrier.
Relative moving mechanism between building stones carrier and material-pushing frame is slidably matched by two sliding sleeves 34 on building stones carrier and two slide-bars 55 on material-pushing frame and forms, slide-bar on material-pushing frame and horizontal edge form open frame, scraping wings 30 is positioned at frame, building stones carrier 35 has some stable bars 28, scraping wings 30 coordinates with stable bar 28 gap is dynamic.
Drive unit comprises motor, reduction box, driving shaft 43, the conductor rope axle that is fixed on pulley 3 inside two slide-bars 55, is connected with driving shaft 43, steel cable walks around pulley 3, material-pushing frame housing, steel cable two ends are connected with driving shaft 43 respectively by with the steel cable movable sleeving that conductor rope axle is connected, and driving shaft 43 and reduction gearbox output shaft are in transmission connection.
Driving shaft 43 there is steel cable pressing plate, sprocket wheel 44 is housed in the middle part of axle, steel cable is had to move screw thread 69 in the middle part of axle, on screw thread 69, cover has travelling nut 68, travelling nut 68 is connected with the first fixed cover 66 and the second fixed cover 67 respectively, first, two fixed covers 66, 67 respectively with first, two conductor rope axles 41, 45 are connected, first, two conductor rope axles are fixed with first, two steel cable movable sleevings 65, 60, first, two conductor rope axles 41, 45 two ends are contained in first respectively, two shifting axle sliding sleeves 64, in 59, with first, two shifting axle sliding sleeves are slidably matched, sprocket wheel 44 is connected by chain 42 with the output chain gear 39 on reduction gearbox output shaft.
The angle of upper and lower saw blade axial connecting line and vertical line is 5-15 °.
Described drive unit has buncher 77 to be in transmission connection with the worm screw 80 in reduction box 76, and worm gear 81 coordinates with worm screw 80, and worm gear internal thread tooth 82 coordinates with driving the silk tooth 79 of screw mandrel 78, drives one end of screw mandrel 78 and material-pushing frame to be connected through the hinge.
Described drive unit has hydraulic cylinder 84 to be connected with pumping plant 85, and the piston rod outer end of hydraulic cylinder 84 and material-pushing frame are connected through the hinge.
Structure of the present invention is simple, easy to manufacture, with low cost, easy for installation.Production efficiency is high, simple to operate.
The present invention adopts biplate to cutting principle, and cutting width can reach the 4/5ths wide of saw blade diameter.Owing to taking stone sliding method, greatly reduce transmission device, power consumption is few, and manufacture, operation and maintenance cost is low, production efficiency is high.Achieve multi-disc to cutting combination cutting.Once can process tens sheet materials, compare with existing circular saw, improve process velocity tens times.The electricity charge also will save more than one times.Cutting speed also accelerates tens times.So adopt benefit of the present invention: 1, solve the problem that single saw blade can not open wide plate, every square metre of unit price of wide plate is several times of values of narrow boards, good in economic efficiency; 2, once can process one piece of waste work stone, produce tens sheet materials, improve tens times than existing process velocity, single machine production efficiency is high simultaneously; 3, manufacture, operation and maintenance cost savings many; 4, transmission mechanism is few, and the electricity charge are also saved much.5, simple to operate.
accompanying drawing illustrates:
Fig. 1 is overall construction drawing of the present invention.
Fig. 2 is the drive mechanism figure of saw blade.
Fig. 3 is the top view of Fig. 1.
Fig. 4 is the structure chart of building stones carrier.
Fig. 5 is driving device structure figure.
Fig. 6 is the right view of Fig. 5.
Fig. 7 is driving device structure figure bis-.
Fig. 8 is gearbox structure figure.
Fig. 9 is driving device structure figure tri-.
detailed description of the invention:
Embodiment 1:
To cutting, combination saw comprises saw blade rotating part, building stones carrier and splicing platform part to stone slip biplate, water drenches device part, electrical control part, elevator steel cable drive unit part.
The movable sleeving 60 that elevator steel cable drive unit has motor 37, reduction box 38, driving shaft 43, be fixed on pulley 3 inside two slide-bars 55, be connected with conductor rope axle 43, pulley 3 walked around by steel cable.
Saw blade frame 1 is equipped with lower saw blade axis bearing 8, lower saw blade axis 5 two ends are contained on the bearing inner race of bearing block 8 respectively.Lower saw blade axis 5 is equipped with lower saw blade clamp nut 4 and lower saw blade pressing plate 13, multiple lower saw blades 6, have thickness of stone slabs plate 50 between saw blade, the saw blade axis other end is equipped with lower saw blade belt pulley 51, is connected with lower belt plate of electric machine 57 through lower drive belts 25.
Upper saw blade axis bearing 15 is equipped with in saw blade frame 1 upper end.Upper saw blade axis 16 two ends are contained in the bearing inner race of bearing block 15 respectively.Saw blade clamp nut 17 and upper saw blade pressing plate 18 upper saw blade axis 16 be equipped with, saw blade 19 on multiple.With on lower saw blade axis, thickness of stone slabs plate is equally housed between saw blade.Saw blade axis 16 other end is equipped with saw blade belt pulley 53, is connected with upper belt plate of electric machine by upper driving band 21.
Motor rack about 24 points is two-layer, is equipped with motor 22 and lower motor 26 respectively.
On building stones carrier 35, both sides are separately installed with material-pushing frame sliding sleeve 34, and sliding sleeve 34 is built with material-pushing frame Stable sliding axle 55, and sliding axle 55 is connected with material-pushing frame 33.Material-pushing frame 33 rear end is provided with scraping wings 30, and building stones carrier 35 plane is equipped with push pedal stablizes bar 28.Building stones carrier 35 plane leaves discharging frame groove 27, and building stones carrier strip 48 between saw blade is housed between building stones carrier 35 front end and splicing platform 10, and material-pushing frame 33 steel cable wheel 3 is contained in both sides, building stones carrier 35 front end respectively.On steel cable wheel 3, cover has material-pushing frame steel cable 46.Steel cable 46 steel cable movable sleeving 60 of contacting is fixed on receipts, push shaft 43 pressing plate, and the other end is same.Material-pushing frame steel cable 46 is a circle outside material-pushing frame 33.Regain material-pushing frame steel cable wheel 32 and be arranged on building stones carrier 35 rear end respectively, regain steel cable 31 and went here and there steel cable movable sleeving 65 through regaining wheel 32 crossing withdrawal frame guide wheel 36, be fixed on steel cable and receive on push shaft 43 pressing plate, another side is same.Splicing platform 10 leaves boatswain chair material groove 11, lower stable sheet material sheet 12 is all contained on splicing deck plate.
Cable hoist frame 70 is provided with receipts and pushes away steel cable rope-winding shaft bearing block 58, bearing block 58 receives push shaft 43 built with steel cable, axle 43 there is steel cable pressing plate, sprocket wheel 44 is equipped with in centre, steel cable is had to move screw thread 69 in the middle of axle 43, on screw thread 69, cover has travelling nut 68, and travelling nut 68 is connected with receipts frame axle fixed cover 66 and material-pushing frame axle fixed cover 67 respectively.Fixed cover 66,67 is all be connected with first and second conductor rope axle 41,45.First and second conductor rope axle 41,45 is fixed with first and second steel cable movable sleeving 65,60.First and second conductor rope axle 41,45 two ends are contained in first and second shifting axle sliding sleeve 64,59 respectively, are slidably matched with it.Steel cable is received, push away sprocket wheel 44 is connected by chain 42 with output chain gear 39.Reduction box input belt pulley 61 is connected and belt plate of electric machine 63 by V-belt 62.
Upper water drenching device 23 is arranged on saw blade frame 1 upper end, and lower water drenching device 71 is positioned on below splicing platform 10.Water drenching device opening all aims at trickle on saw blade, and water drenching device switch 7 is positioned in water pipe line.
Simple to operate, workman only need be placed on cut building stones on building stones carrier 35, starts upper and lower mair motor.Start buncher 37, the speed governing knob in adjustment electrical control cubicles 47, scraping wings 30 promotes building stones and slides to saw blade direction.So just achieve building stones biplate to cutting.
Saw blade rotating part is achieved in that saw blade frame 1 to be arranged in concrete foundation and perpendicular to ground, frame to be provided with upper saw blade axis 16 and lower saw blade axis 5.On mandrel, string organizes saw blade more, and is determined the thickness of slabstone between saw blade by thickness of stone slabs plate 50 up and down, and upper and lower saw blade ensures in same plane.And upper lower saw blade axis line and vertical line have angle to install, ensure that upper and lower saw blade can cut off stone material completely.Saw blade axis belt pulley and motor pulley, be connected by driving-belt, and upper lower shaft is all same.Upper and lower electric motor starting just ensure that the rotation of saw blades groups.
Building stones carrier 35 both sides are provided with material-pushing frame and stablize sliding sleeve 34, built with sliding axle 55, be fixed on material-pushing frame 33 by slide-bar 55, in-built many scraping wings 30 of material-pushing frame 33, stablizing bar 28 by push pedal is fixed in building stones carrier 35 plane, ensures the straight-line travelling of scraping wings 30.Owing to being equipped with flag carrier strip 48 between saw blade between building stones carrier 35 and splicing platform 10.Sheet material after sawing could be delivered to above splicing platform 10 by scraping wings.Sheet material saw blade frame 1 and splicing platform 10 is all provided with sheet material steadying plate 14 and lower sheet material steadying plate 12, so can not tiltedly or fall down after arriving splicing platform.
The receipts of steel cable, return and export belt pulley 63 by power buncher 37 and drive reduction box to input belt pulley 61 through rotating V-belt 23.Drive steel cable to receive, push away sprocket wheel 44 by reduction box output chain gear 39, chain 42, the rotation of sprocket wheel 44 drives steel cable to receive, the rotation of driving shaft 43, thus receives, pushes away steel cable and just twist on driving shaft 43.In order to ensure that steel cable does not repeat on volume, driving shaft 43 has mobile screw thread 69, and travelling nut 68 is contained on screw thread 69.Travelling nut 68 is connected in by steel plate to be received on frame axle first fixed cover 66 and material-pushing frame axle second fixed cover 67.First and second fixed cover 66,67 is contained on first and second conductor rope axle 41,45 respectively, and first and second conductor rope axle is fixed with first and second steel cable movable sleeving 65,60.First and second conductor rope axle 41,45 two ends are contained in first and second shifting axle sliding sleeve 64,59 respectively, are slidably matched with it.First and second conductor rope axle 41,45 is fixed with steel cable movable sleeving 65,60.Steel cable 46,31 passes in cover, and the movement of first and second conductor rope axle 41,45 has just driven the movement of steel cable.So steel cable twists on driving shaft 43 by orderly row.
Steel cable is received, and driving shaft 43 rotates, and steel cable 46 just twists on driving shaft 43, thus material-pushing frame 33 slides to saw blade direction, and scraping wings 30 promotes building stones and slides to saw blade.Scraping wings 30 goes ahead and pushes away, and sheet material is released saw blade and stops after splicing platform 10.Buncher 37 reverses, and after driving material-pushing frame 33 to slide into building stones carrier 35 rear end by steel cable 31, stop in position.
Because saw blade needs water to drench, so be all equipped with water drenching device 23,71 up and down, upper shield 20 and water drenching device switch 7.Electrical control cubicles 47 is equipped with the pressure-reduction starting device of motor 22,26, the startup of buncher 37 and control device.
The operating process of cutting stone material: the building stones that cut are put in before building stones carrier 35 on platform, ensures that bottom surface is steady.Start upper and lower motor 22,26, drive saw blades groups to rotate, open trickle switch 7, upper and lower water drenching device can be ensured, and water drenches on saw blade, starts buncher 37, rotates speed governing knob, material-pushing frame 33 is slowly slided starting, and scraping wings 30 promotes building stones and slides into saw blade, cuts.After saw blade has cut building stones, material-pushing frame continues to slide, and just can stop until release saw blade.Withdrawal material-pushing frame completes and once successfully cuts.Workman only need be placed on cut building stones on building stones carrier, starts upper and lower motor.Start buncher 37, the speed governing knob in adjustment electrical control cubicles 47, scraping wings 30 promotes building stones and slides to saw blade direction.So just achieve building stones biplate to cutting.
Embodiment 2:
Drive unit has buncher 77 to be in transmission connection with the worm gear 81 of reduction box 76, and worm gear coordinates with worm screw 80, and one end and the material-pushing frame of worm screw are connected through the hinge.Other structures are identical with embodiment 1.
Embodiment 3:
Drive unit has hydraulic cylinder 84 to be connected with pumping plant 85, and the piston rod outer end of hydraulic cylinder 84 and material-pushing frame are connected through the hinge.Other structures are identical with embodiment 1.
Claims (1)
1. stone slip biplate is to cutting combination saw, it is characterized in that saw blade frame (1) is equipped with, step, on, on having in step, lower saw blade axis, on, lower saw blade axis there is at grade upper of at least two groups, lower saw blade, on, all the time be in same close positions during the work of lower saw blade, the plane that material-pushing frame (33) is positioned at building stones carrier (35) contacts with the building stones be positioned on building stones carrier, and building stones carrier (35) maintains static, and material-pushing frame (33) has some and upper, the scraping wings (30) of lower saw blades groups matched in clearance, building stones carrier (35) is by some and upper, the flag carrier strip (48) of lower saw blades groups matched in clearance is connected with splicing platform (10), on splicing platform (10) has, lower steadying plate contacts with flag, has relative moving mechanism between building stones carrier (35) and material-pushing frame (33), and material-pushing frame (33) is connected with drive unit, on, during lower saw blade work, drive unit drives material-pushing frame (33) to move relative to building stones carrier, and material-pushing frame pushes away building stones upwards, lower saw blades groups motion, relative moving mechanism between building stones carrier and material-pushing frame is slidably matched by two slide-bars (55) on two sliding sleeves (34) on building stones carrier and material-pushing frame and forms, slide-bar on material-pushing frame and horizontal edge form open frame, scraping wings (30) is positioned at frame, building stones carrier (35) there are some stable bars (28), scraping wings (30) coordinates with stable bar (28) gap is dynamic, and described drive unit comprises motor, reduction box, driving shaft (43), be fixed on the pulley (3) of two slide-bars (55) inner side, the conductor rope axle be connected with driving shaft (43), pulley (3) walked around by steel cable, material-pushing frame housing, steel cable two ends are connected with driving shaft (43) respectively by with the steel cable movable sleeving that conductor rope axle is connected, driving shaft (43) and reduction gearbox output shaft are in transmission connection, (43) have steel cable pressing plate to described driving shaft, sprocket wheel (44) is housed in the middle part of axle, has steel cable to move screw thread (69) in the middle part of axle, the upper cover of screw thread (69) has travelling nut (68), travelling nut (68) is connected with the first fixed cover (66) and the second fixed cover (67) respectively, and first, two fixed covers (66, 67) respectively with first, two conductor rope axles (41, 45) be connected, first, two conductor rope axles are fixed with first, two steel cable movable sleevings (65, 60), first, two conductor rope axles (41, 45) two ends are contained in first respectively, two shifting axle sliding sleeves (64, 59) in, with first, two shifting axle sliding sleeves are slidably matched, and sprocket wheel (44) is connected by chain (42) with the output chain gear (39) on reduction gearbox output shaft, on, the angle of lower saw blade axis heart line and vertical line is 5-15 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310129631.9A CN103192457B (en) | 2013-04-16 | 2013-04-16 | Stone slip biplate is to cutting combination saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310129631.9A CN103192457B (en) | 2013-04-16 | 2013-04-16 | Stone slip biplate is to cutting combination saw |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103192457A CN103192457A (en) | 2013-07-10 |
| CN103192457B true CN103192457B (en) | 2015-11-18 |
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ID=48715362
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310129631.9A Expired - Fee Related CN103192457B (en) | 2013-04-16 | 2013-04-16 | Stone slip biplate is to cutting combination saw |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103192457B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108544678A (en) * | 2018-07-04 | 2018-09-18 | 佛山市顺德区悍天睿数控机械有限公司 | A kind of round-trip thrust structure of stone sawing machine |
| CN110576517B (en) * | 2019-09-11 | 2023-11-28 | 安徽博美奥齐机械设备有限公司 | Transmission mechanism assembly of tension saw frame vehicle |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2030539U (en) * | 1987-11-20 | 1989-01-11 | 孟繁印 | Combined diamond disc saw |
| EP0319196A2 (en) * | 1987-12-01 | 1989-06-07 | Malcolm Blackler Trembath | A machine for cutting stone or other materials |
| CN2043915U (en) * | 1988-12-02 | 1989-09-06 | 杨光源 | Counter-cut machine for stone materials with circular saw blades of double-diamond |
| CN2173149Y (en) * | 1993-06-25 | 1994-08-03 | 丁时新 | Stone cutting machine |
| CN1215648A (en) * | 1998-07-06 | 1999-05-05 | 戴增嗣 | Special multipurpose full-automatic concrete mixer |
| CN101362554A (en) * | 2008-09-28 | 2009-02-11 | 丰昌义 | Telescopic secondary conveyor for balk cargo forklift |
| CN201950734U (en) * | 2010-12-31 | 2011-08-31 | 周金生 | Conveying table structure for stone sawing machine |
| CN203185507U (en) * | 2013-04-16 | 2013-09-11 | 熊弟康 | Rock sliding two-piece opposite-cutting combination saw |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1199484B (en) * | 1984-03-14 | 1988-12-30 | Paolo Bresciani | CAROUSEL LATHE FOR CONCENTRIC, CYLINDRICAL, CONICAL, HYPERBOLIC AND CUP CUTTING, OF MARBLE, STONE AND GRANITE BLOCKS, WITH DIAMOND OR HELICAL WIRE TOOL |
| EP1741527A1 (en) * | 2004-03-15 | 2007-01-10 | Mitsuboshi Diamond Industrial Co., Ltd. | Substrate dividing system, substrate manufacturing equipment, substrate scribing method and substrate dividing method |
-
2013
- 2013-04-16 CN CN201310129631.9A patent/CN103192457B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2030539U (en) * | 1987-11-20 | 1989-01-11 | 孟繁印 | Combined diamond disc saw |
| EP0319196A2 (en) * | 1987-12-01 | 1989-06-07 | Malcolm Blackler Trembath | A machine for cutting stone or other materials |
| CN2043915U (en) * | 1988-12-02 | 1989-09-06 | 杨光源 | Counter-cut machine for stone materials with circular saw blades of double-diamond |
| CN2173149Y (en) * | 1993-06-25 | 1994-08-03 | 丁时新 | Stone cutting machine |
| CN1215648A (en) * | 1998-07-06 | 1999-05-05 | 戴增嗣 | Special multipurpose full-automatic concrete mixer |
| CN101362554A (en) * | 2008-09-28 | 2009-02-11 | 丰昌义 | Telescopic secondary conveyor for balk cargo forklift |
| CN201950734U (en) * | 2010-12-31 | 2011-08-31 | 周金生 | Conveying table structure for stone sawing machine |
| CN203185507U (en) * | 2013-04-16 | 2013-09-11 | 熊弟康 | Rock sliding two-piece opposite-cutting combination saw |
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| Publication number | Publication date |
|---|---|
| CN103192457A (en) | 2013-07-10 |
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