CN208601733U - Three train ring wire saw cutter devices - Google Patents

Three train ring wire saw cutter devices Download PDF

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Publication number
CN208601733U
CN208601733U CN201821060027.XU CN201821060027U CN208601733U CN 208601733 U CN208601733 U CN 208601733U CN 201821060027 U CN201821060027 U CN 201821060027U CN 208601733 U CN208601733 U CN 208601733U
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Prior art keywords
wheel
workbench
driving
wire saw
guide rail
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CN201821060027.XU
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Chinese (zh)
Inventor
陈富田
董士杰
陈金良
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Zhengzhou Element Tool Technology Co Ltd
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Zhengzhou Element Tool Technology Co Ltd
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Abstract

The utility model relates to a kind of three train ring wire saw cutter devices, including annular diamond fretsaw, scroll saw operating mechanism, driving mechanism and the workbench for carrying workpiece, the scroll saw operating mechanism includes three guide wheels, and three guide wheels are respectively driving wheel, driven wheel, tensioning wheel and are wound around driving wheel, driven wheel, the annular diamond fretsaw on tensioning wheel;Driving wheel, driven wheel and tensioning wheel are located at three angles of triangle, and driving wheel is connect with driving mechanism;Tensioning wheel is connected with the strainer for tensioning, and strainer includes weight and the bracing wire for connecting weight and tensioning wheel, and bracing wire is wound around in fixed pulley group;Workbench include for clamping workpiece fixture, drive fixture and rotating mechanism that workpiece rotates back and forth, workbench are connected with the elevating mechanism for driving workbench to move up and down;Workbench is fixed on elevating mechanism.Inner tensions are more uniform, should not break, less to guide wheel attrition.

Description

Three train ring wire saw cutter devices
Technical field
The utility model belongs to saw blade cutting engineering device technique field, and in particular to a kind of three train ring wire saws cutting dress It sets.
Background technique
Diamond wire saw cut is the cutting mode of rising in recent years, the long several hundred kilometers of diamond wire, and motion mode is Reciprocating, cutting speed is less than 15 metre per second (m/s)s.Diamond fretsaw manufacture requires height, and in the prior art, manufacture is more Sample, embryo line single line pass through the mode of electroplating bath to manufacture electroplating diamond wire saw or embryo line by two reel of level, are being electroplated Circulation coiling repeatedly manufactures electroplating diamond wire saw in slot.The shortcomings that prior art are as follows: one-line format or speed are wanted slowly excessively It is too long to produce line length;The transmission of multiple groups reel mismatches, and inner tensions are inhomogenous, and it is smaller to cut amplitude;Easily broken string or Torsion is influenced, it is huge to guide wheel attrition.
Utility model content
The purpose of the utility model is to provide a kind of three train ring wire saw cutter devices to solve inside multiple groups reel The inhomogenous technical problem of tension.
In order to achieve the goal above, the technical solution that the utility model is taken are as follows: three train ring wire saw cutter devices, packet Include annular diamond fretsaw, scroll saw operating mechanism, driving mechanism and the workbench for carrying workpiece, the scroll saw operating mechanism packet Include three guide wheels, three guide wheels are respectively driving wheel, driven wheel, tensioning wheel, and annular diamond fretsaw is wound around driving wheel, driven On wheel, tensioning wheel;Driving wheel, driven wheel and tensioning wheel are located at three angles of triangle, and driving wheel is connect with driving mechanism;? Bearing up pulley is connected with the strainer for tensioning, and strainer includes weight and the bracing wire for connecting weight and tensioning wheel, Bracing wire is wound around in fixed pulley group;Workbench include for clamping workpiece fixture, drive fixture and workpiece rotates back and forth Rotating mechanism, workbench are connected with the elevating mechanism for driving workbench to move up and down;Workbench is fixed on elevating mechanism.
Further, the driving wheel, driven wheel and tensioning wheel are located at three angles of equilateral triangle, annular diamond Scroll saw surrounds equilateral triangle;Tensioning wheel is located at the upper end of equilateral triangle.
Further, the elevating mechanism includes vertical guide rail and electric pushrod;Workbench is equipped with matches with vertical guide rail The sliding block of conjunction.
Further, the rotating mechanism includes rotating electric machine and the connector for cooperating with fixture;Connector packet It includes and is co-axially located at chuck and chuck, chuck connects the output shaft of rotating electric machine by rotating disk.
Further, the driving mechanism is driving motor.
Further, it is equipped with horizontal guide rail below the elevating mechanism, horizontal guide rail is ring-shaped guide rail, so that elevating mechanism Move in circles movement on the horizontal guide rail.
Further, the elevating mechanism bottom is equipped with pedestal, and pedestal is equipped with the pulley for cooperating with horizontal guide rail.
Further, the limited block for being limited to pulley is equipped in the horizontal guide rail.
The utility model has the beneficial effects that
The three train ring wire saw cutter devices of the utility model, after increasing tensioning wheel, can extend at the same tension The length of annular diamond fretsaw is convenient for continuous work.After increasing tensioning wheel, multiple groups reel transfer motion power is more uniform, interior Portion's tension is more uniform, should not break, less to guide wheel attrition.Furthermore the annular wire-electrode cutting device of two trains, annular gold For two parallel lines of hard rock scroll saw at a distance of relatively closely, the size of cleavable workpiece is smaller, i.e. cutting amplitude is smaller.The ring of three trains Shape wire-electrode cutting device, there are three sides altogether for annular diamond fretsaw, and the corresponding extreme position that cuts in each side is the top corresponding to it Angle is met farther out, and cutting amplitude is larger, and the size of cleavable workpiece is larger.
Detailed description of the invention
Fig. 1 is three train ring wire saw cutter device structural schematic diagrams in embodiment 1;
Fig. 2 is Working table structure schematic diagram in three train ring wire saw cutter devices in embodiment 1.
In figure: 100, annular diamond fretsaw;200, scroll saw operating mechanism;210, driving wheel;220, driven wheel;230, it opens Bearing up pulley;300, workbench;310, fixture;320, rotating electric machine;330, chuck;340, chuck;350, rotating disk;400, driving electricity Machine;500, strainer;510, weight;520, bracing wire;530, fixed pulley group;600, elevating mechanism;610, vertical guide rail;620, Electric pushrod;630, sliding block;640, pedestal;641, pulley;700, horizontal guide rail;800, electric pushrod is adjusted.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art's every other embodiment obtained, all belongs to In the range of the utility model protection.
The embodiment of three train ring wire saw cutter devices is as illustrated in fig. 1 and 2 in the utility model.
Embodiment 1
The three train ring wire saw cutter devices of the present embodiment, including annular diamond fretsaw 100, scroll saw operating mechanism 200, the workbench 300 of driving mechanism and carrying workpiece.
Scroll saw operating mechanism 200 includes three guide wheels, and three guide wheels are respectively driving wheel 210, driven wheel 220, tensioning wheel 230, annular diamond fretsaw is wound around driving wheel, driven wheel, on tensioning wheel.Driving wheel, driven wheel and tensioning wheel are located at three Three angular angles.Driving wheel, driven wheel and tensioning wheel are located at three angles of equilateral triangle, and annular diamond fretsaw surrounds Equilateral triangle.Driving wheel and driven wheel are located at two vertex of bottom, and tensioning wheel is located at the vertex at top.Workpiece is from master It is passed through among annular diamond fretsaw between two guide wheels of driving wheel and driven wheel, thus the cutting for the workpiece realized.It surrounds After the triangle of side, driving wheel, driven wheel and tensioning wheel distribution are more uniform, and inner tensions are more uniform, should not break, to leading Foot wheel abrasion consumption is less.Tensioning wheel is located at the upper end of equilateral triangle.Driving wheel is connect with driving mechanism.Driving mechanism is driving Motor 400.
Tensioning wheel 230 is connected with the strainer 500 for tensioning, and strainer 500 is including weight 510 and for connecting The bracing wire 520 of weight and tensioning wheel is connect, bracing wire is wound around in fixed pulley group 530.Fixed pulley group includes two fixed pulleys, wherein one A fixed pulley is located above tensioning wheel, another fixed pulley is located above weight.Tensioning wheel be connected with for drive tensioning wheel to Far from driving wheel or the regulating mechanism moved back and forth on the direction of driving wheel.Regulating mechanism is to adjust electric pushrod 800.It can The distance between driven wheel and driving wheel are adjusted, to adjust the distance between three guide wheels, conveniently adapts to the annular gold of different length Hard rock scroll saw.
Workbench 300 include for clamping workpiece fixture 310, drive fixture and whirler that workpiece rotates back and forth Structure, rotating mechanism include rotating electric machine 320 and the connector for cooperating with fixture 310.Connector includes being co-axially located at Chuck 330 and chuck 340, chuck 330 connect the output shaft of rotating electric machine 320 by rotating disk 350.Workbench, which is connected with, to be used for The elevating mechanism 600 for driving workbench to move up and down.Workbench is fixed on elevating mechanism.Elevating mechanism 600 includes vertically leading Rail 610 and electric pushrod 620.Vertical guide rail is arranged at left and right sides of workbench.Workbench 300 is equipped with and vertical guide rail 610 The sliding block 630 of cooperation.The top of electric pushrod 620 is fixedly connected with workbench.Workbench both ends pass through sliding block and vertical guide rail Cooperation, slides up and down convenient for workbench.Horizontal guide rail 700 is equipped with below elevating mechanism 600, horizontal guide rail 700 is ring-shaped guide rail, The movement so that elevating mechanism moves in circles on the horizontal guide rail.Elevating mechanism can drive workbench and workpiece when moving in circles mobile Move in circles movement, convenient for annular diamond fretsaw continuous work, improves working efficiency.600 bottom of elevating mechanism is equipped with pedestal 640, pedestal 640 is equipped with the pulley 641 for cooperating with horizontal guide rail 700.Be equipped in horizontal guide rail 700 for pulley into The limited block (not shown) of row limit.
Embodiment 2
Three train ring wire saw cutter device described in the present embodiment, general configuration and embodiment 1 are consistent, but with Embodiment 1 is not both: elevating mechanism includes lifting motor, the elevating screw connecting with lifting motor, is threaded through on elevating screw Lifting nut, lifting nut is fixedly connected with workbench.The other end of elevating screw, which is connected with, is used to support elevating screw Bracket.Workbench is connected with matched vertical guide rail.Workbench is equipped with the sliding block cooperated with vertical guide rail.
Embodiment 3
Three train ring wire saw cutter device described in the present embodiment, general configuration and embodiment 1 are consistent, but with Embodiment 1 is not both: horizontal guide rail is linear guide, for moving back and forth workpiece.
Embodiment 4
Three train ring wire saw cutter device described in the present embodiment, general configuration and embodiment 1 are consistent, but with Embodiment 1 is not both: driving wheel, driven wheel and tensioning wheel are located at three angles of isosceles triangle, and annular diamond fretsaw encloses At isosceles triangle;Tensioning wheel is located at the vertex of isosceles triangle.

Claims (8)

1. three train ring wire saw cutter devices, including annular diamond fretsaw, scroll saw operating mechanism, driving mechanism and carrying The workbench of workpiece, it is characterised in that: the scroll saw operating mechanism includes three guide wheels, three guide wheels be driving wheel, driven wheel, Tensioning wheel, annular diamond fretsaw are wound around driving wheel, driven wheel, on tensioning wheel;Driving wheel, driven wheel and tensioning wheel are located at Three angles of triangle, driving wheel are connect with driving mechanism;Tensioning wheel is connected with the strainer for tensioning, strainer packet Weight and the bracing wire for connecting weight and tensioning wheel are included, bracing wire is wound around in fixed pulley group;Workbench includes for clamping The fixture of workpiece drives fixture and rotating mechanism that workpiece rotates back and forth, workbench are connected with for driving workbench or more Mobile elevating mechanism;Workbench is fixed on elevating mechanism.
2. three trains ring wire saw cutter device according to claim 1, it is characterised in that: the driving wheel, driven wheel And tensioning wheel is located at three angles of equilateral triangle, annular diamond fretsaw surrounds equilateral triangle;Tensioning wheel is located at equilateral The upper end of triangle.
3. three trains ring wire saw cutter device according to claim 1, it is characterised in that: the elevating mechanism includes hanging down Straight guide and electric pushrod;Workbench is equipped with the sliding block cooperated with vertical guide rail.
4. three trains ring wire saw cutter device according to claim 1, it is characterised in that: the rotating mechanism includes rotation Rotating motor and connector for cooperating with fixture;Connector includes being co-axially located at chuck and chuck, and chuck passes through rotation The output shaft of disk connection rotating electric machine.
5. three trains ring wire saw cutter device according to claim 1, it is characterised in that: the driving mechanism is driving Motor.
6. three trains ring wire saw cutter device according to claim 1, it is characterised in that: set below the elevating mechanism There is horizontal guide rail, horizontal guide rail is ring-shaped guide rail, the movement so that elevating mechanism moves in circles on the horizontal guide rail.
7. three trains ring wire saw cutter device according to claim 6, it is characterised in that: the elevating mechanism bottom is set There is pedestal, pedestal is equipped with the pulley for cooperating with horizontal guide rail.
8. three trains ring wire saw cutter device according to claim 7, it is characterised in that: be equipped in the horizontal guide rail Limited block for being limited to pulley.
CN201821060027.XU 2018-07-05 2018-07-05 Three train ring wire saw cutter devices Active CN208601733U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821060027.XU CN208601733U (en) 2018-07-05 2018-07-05 Three train ring wire saw cutter devices

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Application Number Priority Date Filing Date Title
CN201821060027.XU CN208601733U (en) 2018-07-05 2018-07-05 Three train ring wire saw cutter devices

Publications (1)

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CN208601733U true CN208601733U (en) 2019-03-15

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110405955A (en) * 2019-07-01 2019-11-05 苏州锦美川自动化科技有限公司 Toroid single line cutting machine for stiff materials cutting
CN111231142A (en) * 2020-03-05 2020-06-05 苏州市汇峰机械设备有限公司 Loop wire cutting machine
CN112976382A (en) * 2021-03-04 2021-06-18 福州天瑞线锯科技有限公司 Method for cutting brittle and hard material by diamond wire
CN114474418A (en) * 2020-10-23 2022-05-13 上海东河机电科技有限公司 Oblique-angle layout large-workpiece diamond sand line cutting machine
CN114523156A (en) * 2022-04-21 2022-05-24 南通宏耀锅炉辅机有限公司 Thermocouple sleeve cutting machine for boiler temperature measurement

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110405955A (en) * 2019-07-01 2019-11-05 苏州锦美川自动化科技有限公司 Toroid single line cutting machine for stiff materials cutting
CN111231142A (en) * 2020-03-05 2020-06-05 苏州市汇峰机械设备有限公司 Loop wire cutting machine
CN114474418A (en) * 2020-10-23 2022-05-13 上海东河机电科技有限公司 Oblique-angle layout large-workpiece diamond sand line cutting machine
CN112976382A (en) * 2021-03-04 2021-06-18 福州天瑞线锯科技有限公司 Method for cutting brittle and hard material by diamond wire
CN112976382B (en) * 2021-03-04 2022-04-01 福州天瑞线锯科技有限公司 Method for cutting brittle and hard material by diamond wire
CN114523156A (en) * 2022-04-21 2022-05-24 南通宏耀锅炉辅机有限公司 Thermocouple sleeve cutting machine for boiler temperature measurement
CN114523156B (en) * 2022-04-21 2022-07-22 南通宏耀锅炉辅机有限公司 Thermocouple sleeve cutting machine for boiler temperature measurement

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