CN111231142A - Loop wire cutting machine - Google Patents
Loop wire cutting machine Download PDFInfo
- Publication number
- CN111231142A CN111231142A CN202010150889.7A CN202010150889A CN111231142A CN 111231142 A CN111231142 A CN 111231142A CN 202010150889 A CN202010150889 A CN 202010150889A CN 111231142 A CN111231142 A CN 111231142A
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- cutting
- plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
- B28D5/045—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
- B28D5/0082—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material for supporting, holding, feeding, conveying or discharging work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention discloses a loop wire cutting machine which comprises a mounting plate, a support frame arranged on the mounting plate, a cutting device arranged on the support frame and used for cutting hard and brittle materials, and a moving device arranged on the mounting plate and used for moving a part to be cut of the hard and brittle materials to a cutting position; the loop wire cutting machine has the beneficial effects that the loop wire cutting machine is relatively simple in structure and smaller, and the occupied space of equipment is reduced; the cutting line adopting the circular line can improve the speed of the line relative to the long line, thereby providing the cutting efficiency of the hard and brittle materials; in the cutting process, swinging cutting and rotating cutting are carried out according to actual requirements, so that the cutting surface is flat, and the quality of the cutting surface of the hard and brittle material is improved; automatic equipment has improved the precision of cutting, has also improved work efficiency.
Description
Technical Field
The invention relates to the technical field of wire cutting machines, in particular to a loop wire cutting machine.
Background
With the development of the modern machining industry, the requirements of enterprises on cutting quality and precision are continuously improved, wherein the cutting machine is an effective tool for cutting hard and brittle materials such as artificial gems, rare earth materials, industrial ceramics, crystals, glass and the like; the existing cutting technology for hard and brittle materials mainly comprises excircle cutting, inner circle cutting and wire saw cutting, and meanwhile, the wire saw cutting technology has the advantages of narrow cutting seam, high efficiency, good slicing quality, capability of performing curve cutting and the like, and becomes a widely adopted cutting technology at present; the line can take place to squint at cutting process central line for current cutting machine, then can lead to the unevenness of jade cutting surface, adopts the long line to the chooseing for use of line of cut simultaneously more, but the speed of long line is lower, then leads to cutting inefficiency.
Disclosure of Invention
The invention aims to solve the problems and designs a loop wire cutting machine.
The technical scheme of the invention for realizing the aim is that the loop wire cutting machine comprises an installation plate, a support frame arranged on the installation plate and a supporting frame,
the cutting device is arranged on the support frame and is used for cutting the hard and brittle materials;
the moving device is arranged on the mounting plate and used for moving the part to be cut of the hard and brittle materials to a cutting position;
and sliding mechanisms for assisting in moving are arranged in the cutting device and the moving device.
As a further explanation of the cutting device, the cutting device includes 2 fixed plates fixedly connected to the sliding mechanism, a main auxiliary wheel fixed to the fixed plate and close to one end of the moving device, 2 bases disposed on the sliding mechanism, driving wheels disposed on 2 central axes of the bases, a main motor connected to the driving wheels, an auxiliary wheel disposed on the base above the left of the driving wheels, a tightening wheel disposed on the base above the right of the driving wheels, and a translation mechanism connected to the support frame close to the auxiliary wheel, wherein the translation mechanism moves in a vertical direction, and the driving wheels, the auxiliary wheels, and the tightening wheel are located on the same plane.
As a further explanation of the translation mechanism, the translation mechanism includes a support similar to the shape of "7" connected to the support frame, a first electric rotating platform disposed at the upper end of the support frame in the horizontal direction, a mounting member disposed at the lower end of the support frame in the horizontal direction, a screw rod connected to the first electric rotating platform through a nut, and a linear bearing sleeved on the screw rod and performing linear reciprocating motion in the vertical direction, wherein the support frame is fixedly connected to the support frame in the vertical direction, the screw rod sequentially penetrates through the first electric rotating platform, the support frame and the mounting member from top to bottom, the mounting member is connected to the sliding mechanism, and the linear bearing is sleeved in the mounting member.
As a further description of the moving device, the moving device includes a concave base disposed on the mounting plate, a guide mechanism disposed on a concave surface of the concave base, and a clamp mechanism disposed on the sliding mechanism.
As a further description of the guiding mechanism, the guiding mechanism includes a vertical plate fixed on the concave surface of the concave base and in a vertical relationship, a coupler penetrating through the vertical plate, a servo motor connected with one end of the coupler, a sliding rod connected with the other end of the coupler, 2 fixing frames sleeved on the surface of the sliding rod, and a movable seat, wherein the movable seat performs linear reciprocating motion in a horizontal direction on the sliding rod, and the fixing frames are respectively located at one end of the sliding rod far away from the servo motor and at a position close to the coupler.
As a further explanation of the clamp mechanism, the clamp mechanism includes a support plate connected to the sliding mechanism, a connecting shaft sleeved on the support plate, a rotating chuck connected to one end of the connecting shaft, and a second electric rotating table connected to the other end of the connecting shaft.
As a further description of the sliding mechanism, the sliding mechanism includes 2 sections of linear sliding rails, a sliding block slidably connected to the linear sliding rails, and a synchronization plate disposed at the upper end of the sliding block, wherein the synchronization plate connects the 2 sections of linear sliding rails.
The cutting device has the beneficial effects that 1, the cutting device is provided with the driving wheel, 2 main auxiliary wheels, auxiliary wheels and the tightening wheel, a closed-loop metal cutting line sequentially winds the main auxiliary wheel at the lower left of the driving wheel, the auxiliary wheel at the upper left of the driving wheel, the tightening wheel and the main auxiliary wheel at the lower right of the driving wheel, the tightening wheel plays a role in supporting and loosening the metal cutting line in the surrounding process of the metal cutting line, the metal cutting line is convenient to surround and take down, and meanwhile, the speed of the line can be increased by adopting the cutting line of a loop line relative to a long line, so that the cutting efficiency of the hard and brittle materials is improved;
2. the moving device is provided with the rotating chuck and the second electric rotating table, so that the hard and brittle material can be subjected to swing cutting and rotary cutting according to actual requirements in the cutting process, the cutting surface is flat, and the quality of the cutting surface of the hard and brittle material is improved; meanwhile, a movable seat in the guide mechanism can do linear reciprocating motion in the horizontal direction on the sliding rod, the hard and brittle materials are moved to the position right below the metal cutting line and are cut by matching with a cutting device, and the automatic equipment improves the cutting accuracy and the working efficiency;
1. the loop wire cutting machine is relatively simple in structure and smaller, simultaneously reduces the occupied space of equipment, and has important practical significance.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of a portion of the present invention shown in FIG. 1;
FIG. 3 is a schematic structural view of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3 of the present invention;
fig. 5 is a front view of the present invention.
In the figure, 1, mounting plate; 2. a support frame; 3. a fixing plate; 4. a main auxiliary wheel; 5. a base; 6. a driving wheel; 7. a main motor; 8. an auxiliary wheel; 9. a tightening wheel; 10. a support; 11. a first electric rotating table; 12. a mounting member; 13. a screw rod; 14. a linear bearing; 15. a concave base; 16. a vertical plate; 17. a coupling; 18. a servo motor; 19. a slide bar; 20. moving the seat; 21. a support plate; 22. a connecting shaft; 23. rotating the chuck; 24. a second electric rotary table; 25. a linear slide rail; 26. a slider; 27. a synchronization board; 28. a fixing frame.
Detailed Description
The cutting line is mainly formed by a cutting line cutting machine, a cutting line is arranged on the cutting line cutting machine, and the cutting line is arranged on the cutting line cutting machine.
As shown in fig. 1, a loop cutting machine includes a mounting plate 1, a supporting frame 2 disposed on the mounting plate 1, a cutting device disposed on the supporting frame 2 and having a cutting function on a hard and brittle material, and a moving device disposed on the mounting plate 1 and moving a to-be-cut portion of the hard and brittle material to a cutting position, wherein sliding mechanisms for assisting in moving are disposed in both the cutting device and the moving device.
To further understand the above-mentioned apparatus, the sliding mechanism is further described, and the sliding mechanism includes 2 linear slides 25 in parallel relationship and equal in size and length, a slide block 26 slidably connected to the linear slides 25, and a synchronization plate 27 located at the upper end of the slide block 26 and connecting the 2 linear slides 25.
The cutting device is further described below, the cutting device comprises 2 fixed plates 3 fixed on the synchronous plate 27 of the sliding mechanism, 2 bases 5 fixed on the synchronous plate 27 of the sliding mechanism, an auxiliary wheel 8 and a tightening wheel 9 arranged on the 2 bases 5, a driving wheel 6 arranged on the central axis of the 2 bases 5, and a main auxiliary wheel 4 fixed on the 2 fixed plates 3 and close to one end of the moving device, wherein the driving wheel 6, the auxiliary wheel 8 and the tightening wheel 9 are positioned on the same plane, namely the synchronous plate 27 of the sliding mechanism, the auxiliary wheel 8 is positioned above the left of the driving wheel 6, the tightening wheel 9 is positioned above the right of the driving wheel 6, in order to better wind the closed-loop metal cutting wire in the clamping grooves of each wheel, therefore, a spring is arranged on the tightening wheel 9, and the metal cutting wire can be conveniently supported and taken off; meanwhile, the cutting device also comprises a main motor 7 connected with the driving wheel 6, and when the main motor 7 is started, the driving wheel 6 is driven to rotate, so that the main auxiliary wheel 4, the auxiliary wheel 8 and the tightening wheel 9 rotate; in order to facilitate the cutting transposition to approach to the hard and brittle materials to be cut and enable the cutting device to move in the vertical direction, the cutting device is further connected with a translation mechanism on the supporting frame 2 close to the auxiliary wheel 8, wherein the translation mechanism comprises a support 10 which is similar to a 7 shape and is connected with the supporting frame 2, the upper end and the lower end of the 7 shape support 10 in the horizontal direction are respectively provided with a first electric rotating platform 11 and an installation part 12, meanwhile, the vertical direction of the 7 shape support 10 is fixedly connected with the supporting frame 2, and the installation part 12 is connected with a synchronous plate 27 in the sliding mechanism.
In order to further understand the translation mechanism, the translation mechanism will be further described below, a screw rod 13 connected through a nut is arranged in a first electric rotating table 11 in the translation mechanism, the screw rod 13 sequentially penetrates through the first electric rotating table 11, a bracket 10 and a mounting part 12 from top to bottom, meanwhile, a linear bearing 14 which does linear reciprocating motion in the vertical direction is sleeved on the screw rod 13, and the linear bearing 14 is sleeved in the mounting part 12; when the first electric rotating table 11 in the translation mechanism is started, the linear bearing 14 makes a linear motion in the vertical direction on the screw rod 13, the mounting part 12 drives the synchronizing plate 27 to make a synchronous motion under the action of the linear bearing 14, so that the sliding block 26 makes a linear motion in the vertical direction on the linear sliding rail 25, which is synchronous with the linear bearing 14, so that the metal cutting line can be close to the hard and brittle material to be cut, and the hard and brittle material can be cut.
Finally, the moving device will be further described, and the moving device includes a concave base 15 located on the mounting plate 1, a guiding mechanism located on the concave surface of the concave base 15 and located between 2 sections of linear sliding rails 25 of the sliding mechanism, and a clamping mechanism located on a synchronizing plate 27 of the sliding mechanism; firstly, a guide mechanism is explained, the guide mechanism comprises a vertical plate 16 which is fixed on a concave surface of a concave base 15 and is in a vertical relation, a coupler 17 penetrates through the vertical plate 16, a servo motor 18 and a slide rod 19 are respectively arranged at two ends of the coupler 17, and meanwhile, 2 fixed frames 28 and movable saddles 20 are sleeved on the surfaces of the slide rod 19, wherein the movable saddles 20 can do linear reciprocating motion in the horizontal direction on the slide rod 19 under the action of the servo motor 18, one end of the slide rod 19 is connected with the servo motor 18 through the coupler 17, the other end of the slide rod 19 is provided with one movable saddle 20, the other movable saddle 20 is positioned on the slide rod 19 and close to the coupler 17, and a gap is reserved between the other movable saddle 20 and the; the following description will be made on the clamp mechanism, which includes a support plate 21 connected to the synchronizing plate 27 of the sliding mechanism, a connecting shaft 22 sleeved in the support plate 21, and a rotary chuck 23 and a second electric rotary table 24 respectively connected to both ends of the connecting shaft 22; the position to be cut of the hard and brittle material can be better moved to the cutting position through the cooperation between the guide mechanism and the clamp mechanism, the hard and brittle material is clamped by the rotary chuck 23, and the rotary chuck 23 can be swung or rotated by the second electric rotating motor according to the actual requirement in the cutting process, so that swinging cutting and rotating cutting are realized, and the quality of a cutting surface is improved.
The working principle is as follows: the worker firstly surrounds the prepared closed-loop metal cutting line in a clamping groove of a main auxiliary wheel 4 at the lower left of a driving wheel 6, then surrounds the metal cutting line from top to bottom in a clamping groove of an auxiliary wheel 8 at the upper left of the driving wheel 6 to form an inverted U shape, then surrounds the metal cutting line from bottom to top in the clamping groove of the driving wheel 6 to form the U shape, at the moment, a spring of a tightening wheel 9 presses the tightening wheel 9 downwards to wind the metal cutting line in the clamping groove of the tightening wheel 9, and then surrounds the metal cutting line in the clamping groove of the main auxiliary wheel 4 at the lower right of the driving wheel 6, and finally, the tightening wheel 9 is placed in situ to prop up the metal cutting line to complete the installation of the whole loop metal cutting line; placing the jade in a rotary chuck 23, clamping the jade, starting a control system of the circular wire cutting machine, starting a main motor 7 in the cutting device to drive a driving wheel 6 to rotate, and driving wheel 6 driving 2 main auxiliary wheels 4, auxiliary wheels 8 and a tightening wheel 9 to rotate; meanwhile, a servo motor 18 in the guide mechanism is started to enable a movable seat 20 to do linear motion in the horizontal direction on a sliding rod 19, the movable seat 20 drives a synchronous plate 27 in the sliding mechanism, the synchronous plate 27 drives a sliding block 26 to do synchronous motion with the movable seat 20 on a linear sliding rail 25, and the cutting position of the jade is enabled to move to be right below the metal cutting line; then, a first electric rotating platform 11 in the translation mechanism is started to drive a linear bearing 14 to make linear motion in the vertical direction on a screw rod 13, and meanwhile, a sliding block 26 is driven by a synchronous plate 27 to make synchronous motion with the linear bearing 14 on a linear sliding rail 25, so that a metal cutting line is close to the cutting position of jade; when the metal cutting line is about to cut the jade, a second electric rotating table 24 in the clamp mechanism is started to enable the rotating chuck 23 to swing, the jade deflects a slight angle to the left, the metal cutting line cuts the jade at the moment, the rotating chuck 23 deflects a little bit to the right while cutting, in the cutting process, the jade is continuously subjected to left-right swinging cutting until the jade is cut off, the movable seat 20 moves on the sliding rod 19 after the cutting is finished, and the next cutting position of the jade is moved to be right below the metal cutting line to continue cutting; according to the needs of jade cutting in the cutting process, the rotating chuck 23 can also rotate the jade for rotary cutting, so that the jade can be cut better.
The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.
Claims (7)
1. A loop wire cutting machine comprises a mounting plate (1) and a supporting frame (2) arranged on the mounting plate (1), and is characterized by also comprising,
the cutting device is arranged on the support frame (2) and is used for cutting the hard and brittle materials;
the moving device is arranged on the mounting plate (1) and is used for moving the position to be cut of the hard and brittle material to a cutting position;
and sliding mechanisms for assisting in moving are arranged in the cutting device and the moving device.
2. The wire cutting machine according to claim 1, wherein the cutting device comprises 2 fixed plates (3) fixedly connected to the sliding mechanism, a main auxiliary wheel (4) fixed to the fixed plate (3) and near one end of the moving device, 2 bases (5) provided on the sliding mechanism, a driving wheel (6) provided on a central axis of the 2 bases (5), a main motor (7) connected to the driving wheel (6), an auxiliary wheel (8) provided on the base (5) above and to the left of the driving wheel (6), a take-up wheel (9) provided on the base (5) above and to the right of the driving wheel (6), and a translation mechanism connected to the support frame (2) near the auxiliary wheel (8), wherein the translation mechanism performs vertical movement, the driving wheel (6), the auxiliary wheel (8) and the tightening wheel (9) are positioned on the same plane.
3. The wire cutting machine according to claim 2, wherein the translation mechanism comprises a support (10) similar to a 7-shaped shape connected to the support frame (2), a first electric rotating table (11) disposed at the upper end of the support (10) in the horizontal direction, a mounting member (12) disposed at the lower end of the support (10) in the horizontal direction, a screw rod (13) connected to the first electric rotating table (11) through a nut, and a linear bearing (14) sleeved on the screw rod (13) and performing linear reciprocating motion in the vertical direction, wherein the support (10) is fixedly connected to the support frame (2) in the vertical direction, the screw rod (13) sequentially penetrates through the first electric rotating table (11), the support (10) and the mounting member (12) from top to bottom, and the mounting member (12) is connected to the sliding mechanism, the linear bearing (14) is sleeved in the mounting piece (12).
4. The wire cutting machine according to claim 1, wherein the moving means comprises a concave base (15) provided on the mounting plate (1), a guide mechanism provided on a concave surface of the concave base (15), and a clamp mechanism provided on the slide mechanism.
5. The wire looping cutting machine according to claim 4, wherein the guide mechanism comprises a vertical plate (16) which is fixed on a concave surface of the concave base (15) and is in a vertical relation, a coupler (17) which penetrates through the vertical plate (16), a servo motor (18) which is connected with one end of the coupler (17), a slide rod (19) which is connected with the other end of the coupler (17), 2 fixing frames (28) which are sleeved on the surface of the slide rod (19), and a movable seat (20), wherein the movable seat (20) performs linear reciprocating motion in the horizontal direction on the slide rod (19), and the fixing frames (28) are respectively located at one end of the slide rod (19) which is far away from the servo motor (18) and at a position which is close to the coupler (17).
6. The wire cutting machine according to claim 4, wherein the clamping mechanism comprises a support plate (21) connected to the sliding mechanism, a connecting shaft (22) sleeved on the support plate (21), a rotating chuck (23) connected to one end of the connecting shaft (22), and a second electric rotating table (24) connected to the other end of the connecting shaft (22).
7. The wire cutting machine according to claim 1, wherein the sliding mechanism comprises 2 linear slide rails (25), a sliding block (26) slidably connected to the linear slide rails (25), and a synchronizing plate (27) disposed at an upper end of the sliding block (26), wherein the synchronizing plate (27) connects the 2 linear slide rails (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010150889.7A CN111231142A (en) | 2020-03-05 | 2020-03-05 | Loop wire cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010150889.7A CN111231142A (en) | 2020-03-05 | 2020-03-05 | Loop wire cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111231142A true CN111231142A (en) | 2020-06-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010150889.7A Pending CN111231142A (en) | 2020-03-05 | 2020-03-05 | Loop wire cutting machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN111231142A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114654596A (en) * | 2022-04-20 | 2022-06-24 | 昆山顺之晟精密机械有限公司 | Gantry type wire rack moving horizontal cutting form |
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| CN114654596A (en) * | 2022-04-20 | 2022-06-24 | 昆山顺之晟精密机械有限公司 | Gantry type wire rack moving horizontal cutting form |
| CN114654596B (en) * | 2022-04-20 | 2024-05-17 | 昆山顺之晟精密机械有限公司 | Gantry type wire frame moving horizontal cutting mode |
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Application publication date: 20200605 |