CN103506693B - A kind of Novel tension adjustment mechanism of diamond-wire saw - Google Patents

A kind of Novel tension adjustment mechanism of diamond-wire saw Download PDF

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CN103506693B
CN103506693B CN201310428035.0A CN201310428035A CN103506693B CN 103506693 B CN103506693 B CN 103506693B CN 201310428035 A CN201310428035 A CN 201310428035A CN 103506693 B CN103506693 B CN 103506693B
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substrate
mentioned
transmission connection
diamond
regulating wheel
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CN103506693A (en
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顾立志
王建涛
瞿少魁
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Huaqiao University
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Huaqiao University
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Abstract

The present invention proposes the Novel tension adjustment mechanism of a kind of diamond-wire saw, including regulating wheel and tensioning driving device;Tension pulley support is yoke shape, and frame has two parallel substrates, and two push-pull bars slide and are arranged on first substrate, and outer end is connected with the root of tension pulley support, and the inner is connected with the two ends of the plate that is in transmission connection respectively;The outer end of drive screw is connected with motor, and inside wears and be bolted in the middle part of plate of being in transmission connection and inner and first substrate pivot joint。So, the present invention, in use, motor rotates forward and drives drive screw to rotate, and the drive screw transmission plate that is in transmission connection moves to bead string rope direction, drives two push-pull bars to slide to bead string rope direction, and then tension pulley support drives regulating wheel that bead string rope is carried out tensioning;Reversion motor and adjustable pine bead string rope, compared with prior art, the tensioning of bead string rope regulates that convenient directly and regulating wheel does not have deflection or the situation such as crooked, and cutting accuracy is high, novel and reasonable structure, practical。

Description

A kind of Novel tension adjustment mechanism of diamond-wire saw
Technical field
The present invention relates to diamond-wire saw field, be specifically related to the Novel tension adjustment mechanism that a kind of regulating wheel does not have the diamond-wire saw of deflection or the situation such as crooked。
Background technology
In each parts of diamond-wire saws of restricting, the governing mechanism of tension of diamond bead string rope is in occupation of very important status, and the quality of its performance determines the cut quality of whole rope saw, efficiency etc. more。
Many ropes diamond-wire saw in the market is of a great variety, the structure of the governing mechanism of tension of its diamond bead string rope is also varied, such as Chinese utility model patent, CN200720187383.3 proposes the tensioner of a kind of underwater diamond rope saw, including regulating wheel, regulating wheel axle bed, tensioning force detection mechanism, adjustment handle, leading screw and pedestal;The medial surface of this pedestal coordinates with regulating wheel axle bed slidingtype, and the framework of lateral surface and diamond-wire saw is integrally connected;Leading screw is positioned at inside regulating wheel axle bed, and its one end passes regulating wheel axle bed and is connected fixing with adjusting handle;Regulating wheel axle bed one end is provided with axle bed hole, wears location for regulating wheel wheel shaft;Tensioning force detection mechanism is set on leading screw, and is positioned at regulating wheel axle bed one end away from axle bed hole。This utility model can ensure that tensile force stable in wire saw beading rope initial tension and the course of processing and bead string rope mounting or dismounting are convenient, but the structure existing defects of this utility model, in actual use, easily deflect or crooked because tensile force is excessive, precision is low, and inconvenience multiple is closely arranged, it is achieved many ropes of many rope rope saws regulate, performance-adjustable is not good enough, and practicality is restricted。
In consideration of it, the problems referred to above are furtherd investigate by inventor, this case is then had to produce。
Summary of the invention
It is an object of the invention to provide the Novel tension adjustment mechanism of a kind of easy to adjust direct and that precision is high diamond-wire saw。
In order to achieve the above object, the present invention adopts such technical scheme:
The Novel tension adjustment mechanism of a kind of diamond-wire saw, including regulating wheel and the tensioning driving device that regulating wheel carries out tensioning driving;Described tensioning driving device includes frame, tension pulley support, push-pull bar, the plate that is in transmission connection, drive screw and motor;Described tension pulley support is yoke shape, there are two gripper shoes being articulated in described regulating wheel two ends respectively, described frame has two parallel substrates, respectively near the first substrate of described regulating wheel, with the second substrate away from described regulating wheel, two described push-pull bars slide and are arranged on described first substrate, the root being in the outer end outside first substrate and described tension pulley support links together, and is in the inner inside first substrate and links together with the two ends of the described plate that is in transmission connection respectively;Described drive screw wears and is articulated on described second substrate along described push-pull bar direction, it is in together with the outer end outside second substrate is in transmission connection with the output shaft of described motor, be in the inside inside second substrate wear and be bolted in described in be in transmission connection the middle part of plate, and inner and described first substrate is articulated。
It is provided with in the middle part of the above-mentioned plate that is in transmission connection and senses the plate displacement transducer along the relative displacement in above-mentioned drive screw direction that is in transmission connection。
The pressure transducer that on above-mentioned drive screw, the inner side place of corresponding above-mentioned second substrate is provided with between both sensings relative pressure。
The junction of the corresponding above-mentioned push-pull bar of above-mentioned second substrate and the above-mentioned plate that is in transmission connection is formed with operation port。
The lateral surface of above-mentioned second substrate is provided with the electric machine support carrying above-mentioned motor。
Above-mentioned regulating wheel has been formed uniformly two groovings。
Distance 5mm more than the diameter of bead string rope between two above-mentioned grooving place planes。
The two ends of the root of two above-mentioned push-pull bars and above-mentioned tension pulley support are respectively through being bolted together。
The two ends of two above-mentioned push-pull bars and the above-mentioned plate that is in transmission connection are respectively through being bolted together。
Above-mentioned motor is motor。
After adopting technique scheme, the present invention, in use, motor rotates forward, and drives drive screw to rotate, and the drive screw transmission plate that is in transmission connection moves to bead string rope direction, drive two push-pull bars to slide to bead string rope direction, and then tension pulley support drives regulating wheel that bead string rope is carried out tensioning adjustment;When pine bead string rope need to be adjusted, only motor reversal need to be made, compared with prior art, the tensioning adjustment of bead string rope is convenient directly, and regulating wheel does not have deflection or the situation such as crooked, the cutting accuracy of cutting plate is high, simultaneously, owing to entirety is flat, it is easy to multiple closely arrange, it is achieved many ropes of many rope rope saws regulate, and use more flexible, novel and reasonable structure, practical。
Accompanying drawing explanation
Fig. 1 is the partial schematic sectional view of the present invention;
Fig. 2 is the planar structure schematic diagram of the present invention;
Fig. 3 is the partial structurtes schematic diagram of the present invention;
Fig. 4 is the use view of the present invention。
In figure:
Detailed description of the invention
In order to technical scheme is explained further, it is described in detail below by specific embodiment。
The Novel tension adjustment mechanism of a kind of diamond-wire saw of the present invention, as Figure 1-4, including regulating wheel 1 and the tensioning driving device 2 that regulating wheel 1 carries out tensioning driving。
Theing improvement is that, tensioning driving device 2 includes frame 21, tension pulley support 22, push-pull bar 23, the plate 24 that is in transmission connection, drive screw 25 and motor 26;Tension pulley support 22 is in yoke shape, there are two gripper shoes 221 being articulated in regulating wheel 1 two ends respectively, frame 21 has two parallel substrates, respectively near the first substrate 211 of regulating wheel 1, with the second substrate 212 away from regulating wheel 1, two push-pull bars 23 slide and are arranged on first substrate 211, and the root being in the outer end outside first substrate 211 and tension pulley support 22 links together, and is in the inner inside first substrate 211 and links together with the two ends of the plate 24 that is in transmission connection respectively;Drive screw 25 wears and is articulated on second substrate 212 along push-pull bar 23 direction, it is in together with the outer end outside second substrate 212 is in transmission connection with the output shaft of motor 26, it is in the inside inside second substrate 212 and wears and be bolted in the middle part of plate 24 of being in transmission connection, and the inner and first substrate 211 are articulated, in use, motor 26 rotates forward, drive screw 25 is driven to rotate, the drive screw 25 transmission plate 24 that is in transmission connection moves to bead string rope direction, two push-pull bars 23 are driven to slide to bead string rope direction, and then tension pulley support 22 drives regulating wheel 1 that bead string rope is carried out tensioning adjustment;When pine bead string rope need to be adjusted, only motor 26 need to be made to reverse, the tensioning adjustment of bead string rope is convenient directly, and regulating wheel 1 does not have deflection or the situation such as crooked, the cutting accuracy of cutting plate is high, simultaneously, owing to entirety is flat, it is easy to multiple closely arrange, it is achieved many ropes of many rope rope saws regulate, and use more flexible。
In order to realize Intelligent adjustment, preferably, the sensing that is in transmission connection in the middle part of plate 24 to be provided with is in transmission connection the plate 24 displacement transducer 27 along the relative displacement in drive screw 25 direction, in actual use, Programmable Logic Controller (not shown) and guidance panel (not shown) can be equipped, motor 26 is controlled by Programmable Logic Controller, and the displacement information of received bit displacement sensor 27, Programmable Logic Controller can be operated by guidance panel, operation guidance panel makes Programmable Logic Controller that motor 26 is sent forward or reverse control instruction, when displacement transducer 27 detects that the plate 24 that is in transmission connection reaches to set displacement relative to the displacement of drive screw 25, displacement transducer 27 sends signal to Programmable Logic Controller, Controlled by Programmable Controller motor 26 stall。
In order to coordinate displacement transducer 27 to realize tensioning fine setting, further, the pressure transducer 28 that on drive screw 25, the inner side place of corresponding second substrate 212 is provided with between both sensings relative pressure, the tensile force signal of bead string rope can be converted into the signal of telecommunication and be sent to Programmable Logic Controller by pressure transducer 28, the tensile force signal of the bead string rope that Programmable Logic Controller sends according to pressure transducer 28, motor 26 is sent corresponding forward or reverse instruction, until bead string rope reaches best tensile force or pre-tension, to realize the precise fine-adjustment to bead string rope tensile force;And in actual cutting process, can also compensate for the loss of tension of bead string rope, keep the normal operation tensile force of bead string rope, it is ensured that optimum Working。
Preferably, the junction of the corresponding push-pull bar 23 of second substrate 212 and the plate 24 that is in transmission connection is formed with operation port 29, and people can pass through this operation port 29 and push-pull bar 23 be dismounted with the plate 24 that is in transmission connection。
In order to implement the installation of motor 26, it is preferable that the lateral surface of second substrate 212 is provided with the electric machine support 261 of carrying motor 26。
Preferably, regulating wheel 1 has been formed uniformly two groovings 11, this structure is easy to people and simultaneously or is selected one grooving 11 to use, the position of bead string rope is adjusted according to actual requirement, and when two groovings 11 of regulating wheel 1 are fitted with bead string rope, two bead string ropes can be carried out tensioning adjustment by regulating wheel 1, and motility is strong simultaneously, saving the quantity of space and other each parts such as motor 26, structure is compacter and cost is low。
Preferably, the distance 5mm more than the diameter of bead string rope between two grooving 11 place planes, this structure can realize the cutting effect that minimum cut plate thickness is 5mm。
Preferably, two push-pull bars 23 and the two ends of the root of tension pulley support 22 are respectively through being bolted together。
Preferably, two push-pull bars 23 and the two ends of the plate 24 that is in transmission connection are respectively through being bolted together。
Preferably, motor 26 is motor。
The Novel tension adjustment mechanism of the diamond-wire saw of the present invention, it is preferred to use bead string rope is carried out tensioning adjustment by the mode pushed out, and tensioning regulative mode is adjusted also dependent on actual requirement and designs;Motor is preferably motor, and concrete form is adjusted also dependent on actual requirement and designs;Push-pull bar preferably employs bolt with the plate that is in transmission connection and is connected, and the type of attachment of the two is adjusted also dependent on actual requirement and designs;Push-pull bar preferably employs bolt with the root of tension pulley support and is connected, and the type of attachment of the two is adjusted also dependent on actual requirement and designs;Distance between two grooving place planes is preferably 5mms more than the diameter of bead string rope, it may be achieved the 5mm cutting thickness of cutting plate, this distance is adjusted also dependent on actual requirement and designs, to realize the cutting thickness of other size;The groove width of grooving, regulating wheel width all can be adjusted according to actual requirement and design;Grooving quantity and distribution form on regulating wheel are adjusted also dependent on actual requirement and design;The installation form of the concrete form of pressure transducer and displacement transducer and the two and installation place can be adjusted according to actual requirement and design;The concrete form of frame, size, quantity and with other parts of tension adjustment unit coordinate mounting means, can be adjusted according to actual requirement and design;The concrete form of electric machine support can be adjusted according to actual requirement and design;The operation shape of port, size etc. can be adjusted according to actual requirement and design;The concrete form of drive screw, the plate that is in transmission connection, push-pull bar, tension pulley support and frame all can be adjusted according to actual requirement and design, and the thickness such as substrate and gripper shoe can be adjusted according to actual requirement and design;When multiple present invention arrange use, same frame can be shared。
The product form of the present invention is not limited to this case diagram and embodiment, and it is carried out the suitably change of similar thinking or modifies by anyone, all should be regarded as the patent category without departing from the present invention。

Claims (8)

1. a Novel tension adjustment mechanism for diamond-wire saw, including regulating wheel and the tensioning driving device that regulating wheel carries out tensioning driving;It is characterized in that: described tensioning driving device includes frame, tension pulley support, push-pull bar, the plate that is in transmission connection, drive screw and motor;Described tension pulley support is yoke shape, there are two gripper shoes being articulated in described regulating wheel two ends respectively, described frame has two parallel substrates, respectively near the first substrate of described regulating wheel, with the second substrate away from described regulating wheel, two described push-pull bars slide and are arranged on described first substrate, the root being in the outer end outside first substrate and described tension pulley support links together, and is in the inner inside first substrate and links together with the two ends of the described plate that is in transmission connection respectively;Described drive screw wears and is articulated on described second substrate along described push-pull bar direction, it is in together with the outer end outside second substrate is in transmission connection with the output shaft of described motor, be in the inside inside second substrate wear and be bolted in described in be in transmission connection the middle part of plate, and inner and described first substrate is articulated;
The junction of the corresponding above-mentioned push-pull bar of above-mentioned second substrate and the above-mentioned plate that is in transmission connection is formed with operation port;
The lateral surface of above-mentioned second substrate is provided with the electric machine support carrying above-mentioned motor。
2. the Novel tension adjustment mechanism of a kind of diamond-wire saw according to claim 1, it is characterised in that: it is provided with in the middle part of the above-mentioned plate that is in transmission connection and senses the plate displacement transducer along the relative displacement in above-mentioned drive screw direction that is in transmission connection。
3. the Novel tension adjustment mechanism of a kind of diamond-wire saw according to claim 2, it is characterised in that: above-mentioned drive screw is in the pressure transducer that the inner side place of corresponding above-mentioned second substrate is provided with between both sensings relative pressure。
4. the Novel tension adjustment mechanism of a kind of diamond-wire saw according to claim 1,2 or 3, it is characterised in that: above-mentioned regulating wheel has been formed uniformly two groovings。
5. the Novel tension adjustment mechanism of a kind of diamond-wire saw according to claim 4, it is characterised in that: the distance 5mm more than the diameter of bead string rope between two above-mentioned grooving place planes。
6. the Novel tension adjustment mechanism of a kind of diamond-wire saw according to claim 1,2 or 3, it is characterised in that: the two ends of the root of two above-mentioned push-pull bars and above-mentioned tension pulley support are respectively through being bolted together。
7. the Novel tension adjustment mechanism of a kind of diamond-wire saw according to claim 1,2 or 3, it is characterised in that: the two ends of two above-mentioned push-pull bars and the above-mentioned plate that is in transmission connection are respectively through being bolted together。
8. the Novel tension adjustment mechanism of a kind of diamond-wire saw according to claim 1,2 or 3, it is characterised in that: above-mentioned motor is motor。
CN201310428035.0A 2013-09-18 2013-09-18 A kind of Novel tension adjustment mechanism of diamond-wire saw Active CN103506693B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113021650A (en) * 2021-03-17 2021-06-25 华侨大学 Rope saw mechanism and rope saw device for stone cutting
CN113102706B (en) * 2021-04-15 2022-10-14 广东韶钢松山股份有限公司 Compact rope pulley adjusting device and adjusting method

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201128032Y (en) * 2007-12-24 2008-10-08 中国海洋石油总公司 Tension device of underwater diamond rope saw
CN201300498Y (en) * 2008-10-24 2009-09-02 宋举成 Saw wire tensioning device of wire saw
CN202607846U (en) * 2012-04-18 2012-12-19 长沙通石达机械制造有限公司 Combined wire saw machine capable of using multiple wire saws simultaneously
CN202894478U (en) * 2012-09-27 2013-04-24 浙江海洋学院 Tensioning apparatus for underwater diamond rope saw
CN202952396U (en) * 2012-11-25 2013-05-29 长沙通石达机械制造有限公司 Independent tensioning device of combined wire sawing machine
CN203509202U (en) * 2013-09-18 2014-04-02 华侨大学 Novel tension adjusting mechanism of diamond rope sawing machine

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8286625B2 (en) * 2008-05-27 2012-10-16 Jenkins Nicholas J T Underwater diamond wire saw assembly

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201128032Y (en) * 2007-12-24 2008-10-08 中国海洋石油总公司 Tension device of underwater diamond rope saw
CN201300498Y (en) * 2008-10-24 2009-09-02 宋举成 Saw wire tensioning device of wire saw
CN202607846U (en) * 2012-04-18 2012-12-19 长沙通石达机械制造有限公司 Combined wire saw machine capable of using multiple wire saws simultaneously
CN202894478U (en) * 2012-09-27 2013-04-24 浙江海洋学院 Tensioning apparatus for underwater diamond rope saw
CN202952396U (en) * 2012-11-25 2013-05-29 长沙通石达机械制造有限公司 Independent tensioning device of combined wire sawing machine
CN203509202U (en) * 2013-09-18 2014-04-02 华侨大学 Novel tension adjusting mechanism of diamond rope sawing machine

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