CN2784157Y - Large-size wire saw-cutting machine - Google Patents
Large-size wire saw-cutting machine Download PDFInfo
- Publication number
- CN2784157Y CN2784157Y CN 200520080892 CN200520080892U CN2784157Y CN 2784157 Y CN2784157 Y CN 2784157Y CN 200520080892 CN200520080892 CN 200520080892 CN 200520080892 U CN200520080892 U CN 200520080892U CN 2784157 Y CN2784157 Y CN 2784157Y
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- wire
- rope saw
- saw
- cutting machine
- saw wheel
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Abstract
The utility model relates to a portal wire-saw cutting machine which comprises a portal machine frame, a wire-saw cutting mechanism, an elevating mechanism, a workstation device and a wire-saw tension control mechanism, wherein the wire-saw cutting mechanism comprises wire-saw wheel groups which are installed on mopping boards on the left side and the right side, each wire-saw wheel group comprises an upper wire-saw wheel and a lower wire-saw wheel which can rotate, and wire saws are strained on four wire-saw wheels; the wire-saw tension control mechanism comprises a movable wire-saw wheel frame and a pneumatic device which is connected with the wire-saw wheel frame, and one wire-saw wheel which can rotate is installed on the wire-saw wheel frame. The cutting machine is also provided with a computer control device and a frequency conversion device which is electrically connected with a motor. The cutting machine adopts computer numerical control technology, can effectively and conveniently cut out large-area stone slabs at one time, and can reduce material waste, and the cutting is steady. The cutting machine can choose appropriate cutting speed and feed according to stone materials with different materials, and the products which are cut has good quality.
Description
Technical field
The utility model relates to the planer-type rope saw cutting machine, in particular for the planer-type rope saw cutting machine of stone material cutting.
Background technology
At present, in the stone material cutting processing, use the great circle saw cutting machine usually.When utilizing the stone slab on the big specification of this machine cuts, big plane, owing to be subjected to the restriction of annular saw diameter, velocity of rotation, rotary centrifugal force, be difficult to once finish, often to overturn, mobile stone material, this not only time-consuming taking a lot of work, and the stone slab surface irregularity that cuts out, also needing to repair by subsequent handling, long in time limit, spillage of material is big, cost increases.
For solving great circle saw cutting machine above shortcomings, now developed the planer-type rope saw cutting machine that is suitable for cutting big specification, big plane stone sheet material.Its typical structure comprises planer-type frame, rope saw cutting machine structure, cutting feed mechanism, table device etc.Specifically details are as follows:
The planer-type frame generally constitutes, is planer type structure by the parallel column with two of crossbeam, and vertically extending guide rail is arranged on column.Whole frame is installed on the pedestal.
The rope saw cutting machine structure, comprise the left and right planker of active configuration in the column guide rail, be separately positioned on the master and slave running rope saw wheel on the left and right planker rotationally, be arranged on the rope saw wheel driving mechanism on the side planker, and being stretched in rope saw between the master and slave running rope saw wheel, rope saw wheel driving mechanism comprises motor and transmission mechanism, be used for driving the saw wheel of initiatively restricting rotates.The rope saw adopts wire saw, is made up of steel wire rope and the diamond bead that is arranged on the steel wire rope.By the rope saw wheel drive the rope saw rotatablely move, by the cutting of diamond bead to stone material.
The cutting feed mechanism, comprise motor, the power transmission shaft that is connected with this motor output shaft that is arranged on the housiung separator and be connected power transmission shaft and planker between transmission mechanism, drive planker by motor by transmission mechanism and move up and down, thereby drive rope saw wheel, rope saw vertical feed.
Table device, between two columns and be in below the rope saw cutting machine structure, comprise the guide rail that is installed on the pedestal, movably place motion workbench, the motor of guide rail and be connected motor output shaft and workbench between transmission mechanism, drive workbench along guide rail movement by motor by transmission mechanism.
Disclosed notification number 2308497 (day for announcing 1999.2.24, application number 96244701, applying date 1996.12.2) utility model patent, a kind of planer-type rope saw cutting machine is provided, and this machinery also is provided with rope saw governing mechanism of tension except having said structure, this mechanism is made up of revolving body, pulley, polished rod, motor, play the effect of guiding and adjusting rope saw rate of tension, the steady of motion cut in the sawing of assurance rope, makes the stone slab surface that processes have flatness preferably.
Summary of the invention
The purpose of this utility model provides a kind of improved planer-type rope saw cutting machine.
The planer-type rope saw cutting machine that the utility model provides, comprise planer-type frame, rope saw cutting machine structure, cutting feed mechanism, table device, it is characterized in that: the rope saw cutting machine structure comprises the rope saw wheel group that is arranged on the and arranged on left and right sides planker, each rope saw wheel group comprises upper and lower two rotatable rope saw wheels, and the rope saw is stretched on four rope saw wheels.
Utilize this machinery, can be efficiently, the disposable large-area stone slab that cuts out easily, reduce spillage of material, improve the product high-quality.
The planer-type rope saw cutting machine that the utility model provides, another feature is: also comprise rope saw governing mechanism of tension, this mechanism comprises movable rope saw wheel frame and the pneumatic means that is connected with rope saw wheel frame, is provided with a described rope saw wheel rotationally on the rope saw wheel frame.
Promote rope saw wheel frame by pneumatic means, regulate the rate of tension of rope saw, thereby rope run pendulum when effectively preventing to cut improves cutting stability and cut quality.
The planer-type rope saw cutting machine that the utility model provides, another feature is: also have computer control system and a frequency converter, frequency converter is electrically connected with motor.
Adopt the Frequency Converter Control rotating speed of motor, can select the suitable cutting speed and the amount of feeding according to the building stones of unlike material.
Description of drawings
Fig. 1 is the structural representation of the planer-type rope saw cutting machine that provides of the utility model.
Fig. 2 is the cutaway view along A-A direction among Fig. 1.
Fig. 3 is the cutaway view along B-B direction among Fig. 1.
Fig. 4 is the structural representation of rope saw governing mechanism of tension.
Fig. 5 is the schematic diagram of pneumatic system.
The specific embodiment
The planer-type rope saw cutting machine comprises planer-type frame, rope saw cutting machine structure, cutting feed mechanism, rope saw tension control mechanism, table device, control operation platform.Referring to figs. 1 through Fig. 3, specifically details are as follows:
The planer-type frame constitutes, is planer type structure by the parallel column 121,122 with two of crossbeam 11, has vertically extending guide rail 131,132 in column 121,122 outsides, and whole frame is installed on the pedestal 14.
The rope saw cutting machine structure comprises left and right planker 211,212, is arranged on the rope of two on the left and right planker 211,212 saw wheel group, rope saw wheel driving mechanism, rope saw 24, guard shield 26, location guide wheel 27.Left and right planker 211,212 passes through guide wheel 213 active configuration in guide rail 131,132.Each rope saw wheel group comprises upper and lower two rotatable rope saw wheels, have four rope saw wheels 221,222,223,224, wherein restrict saw wheel 221 for the saw wheel of initiatively restricting, remaining is for from the running rope saw wheel, restrict saw wheel all rotating shaft, the bearing by separately be separately positioned on rotationally on the left and right planker 211,212.Rope saw wheel driving mechanism comprises motor 231, transmission mechanism, and transmission mechanism can adopt the common drive mechanism of gear drive, band transmission etc.Motor 231 is electrically connected with frequency converter, and the control principle of frequency converter and circuit structure are prior art, do not give unnecessary details one by one at this.Rope saw 24 is stretched on four rope saw wheels, and location guide wheel 27 plays the effect of positioning rope saw 24.Drive the saw wheel 221 of initiatively restricting by motor 231, transmission mechanism, rotate with other rope saw wheels, realize cutting stone material 7 thereby drive rope saw 24.Guard shield 26 be connected on the planker and cover cap outside the rope saw wheel, play the security protection effect, and guard shield 26 movable switchings, be convenient to loading and unloading, change the rope saw.
With reference to Fig. 4, rope saw governing mechanism of tension 3, comprise rope saw wheel frame 31 and cylinder 32, one end of rope saw wheel frame 31 by articulated section 33 be movably articulated on the planker, the other end is connected on the piston rod of cylinder 31, cylinder 31 is bearing on the planker by bearing portion 34, and cylinder 31 is by being connected with pneumatic system.There is one to be arranged on the rope saw wheel frame 31 from the running rope saw wheel.Promote rope saw wheel frame 31, the rate of tension of regulating rope saw 24 by cylinder 31.
With reference to Fig. 5, the operation principle of above-mentioned pneumatic system is as follows: compressed air enters pressure regulator valve 62, forms suitable steady pressure from inlet valve 61, through check valve 63, is distributed by hand-operated direction valve 64, send into cylinder 31 through one-way throttle valve 65 again, promote its piston rod movement.Choke valve 65 can be controlled the speed of supplying gas.Pressure switch 66 among the figure constitutes pressure test device.When compressed-air actuated pressure was too low in the cutting process, rope saw 24 tension force can not get guaranteeing that pressure switch 66 sends a signal to computer control system, and machine is quit work.According to the material of building stones, regulate compressed air pressure by pressure regulator valve 62, to adjust rope saw 24 tension force sizes.The advantage that adopts pneumatic system to regulate is: cylinder 32 is a media with compressed air, has elasticity preferably, thereby makes 24 motions of rope saw more balanced.
In addition, Fig. 5 also illustrates the position detecting device that is made of Hall switch 67, and Hall switch 67 is arranged near the rope saw 24, when rope saw 24 is not installed or the cutting process broken string, Hall switch 67 sends a signal to computer control system, and machine is quit work, and guarantees safety.
The cutting feed mechanism, is arranged on the driven sprocket 441,442 on the planker and is connected driving-chain 451,452 between the driving and driven sprocket wheel power transmission shaft 42, the drive sprocket 431,432 that is arranged on power transmission shaft 42 both ends that comprises the motor 41 that is arranged on crossbeam 11 tops, is connected with motor 41 output shafts by decelerator.Drive power transmission shaft 42, move up and down by driving and driven sprocket wheel and driving-chain driving planker again by motor 41, thus the feeding of realization rope saw 24.Because motor 41 is electrically connected with frequency converter, therefore can accurately control the amount of feeding of rope saw 24.
Table device, between two columns 121,122 and be in below the rope saw cutting machine structure, the turning cylinder that comprises two closed slides 51 that are installed on the pedestal 14, the workbench 52 that is provided with road wheel 521, motor 53, is connected with motor 53 output shafts by decelerator and braking mechanism etc., the road wheel of push work platform 52 places guide rail 51, and driving workbench 52 by motor 53, turning cylinder can slide along guide rail 51.
The control operation platform, it is connected with each electricity, the pneumatic actuator (as motor, cylinder etc.) of cutting machine by cable, pipeline.The control operation platform is provided with computer control system, frequency converter, switch etc.Utilize the automatic control of computer control system realization to cutting, feeding, movable workbench, tension force detection and adjustment etc., and by the Frequency Converter Control motor speed.
During use, the rope saw cutting machine structure is risen to the highest point of frame by the cutting feed mechanism, be placed on the workbench building stones and positioning and fixing, material according to building stones, select the suitable cutting speed and the amount of feeding, the rope saw cutting machine structure is descended, cut building stones by the rope sawing, thereby cutting forms stone slab.
Claims (3)
1, planer-type rope saw cutting machine, it is characterized in that: comprise planer-type frame, rope saw cutting machine structure, cutting feed mechanism, table device, it is characterized in that: the rope saw cutting machine structure comprises the rope saw wheel group that is arranged on the and arranged on left and right sides planker, each rope saw wheel group comprises upper and lower two rotatable rope saw wheels, and the rope saw is stretched on four rope saw wheels.。
2, planer-type rope saw cutting machine according to claim 1, it is characterized in that: also comprise rope saw governing mechanism of tension, this mechanism comprises movable rope saw wheel frame and the pneumatic means that is connected with rope saw wheel frame, is provided with a described rope saw wheel rotationally on the rope saw wheel frame.
3, planer-type rope saw cutting machine according to claim 1 is characterized in that: also have computer control system and a frequency converter, frequency converter is electrically connected with motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520080892 CN2784157Y (en) | 2005-03-09 | 2005-03-09 | Large-size wire saw-cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520080892 CN2784157Y (en) | 2005-03-09 | 2005-03-09 | Large-size wire saw-cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2784157Y true CN2784157Y (en) | 2006-05-31 |
Family
ID=36771140
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520080892 Expired - Fee Related CN2784157Y (en) | 2005-03-09 | 2005-03-09 | Large-size wire saw-cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2784157Y (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102413981A (en) * | 2009-05-04 | 2012-04-11 | 梅耶博格公司 | Wire saw |
| CN102935664A (en) * | 2012-10-31 | 2013-02-20 | 荣成中磊石材有限公司 | Portal frame diamond string bead wire gang saw |
| CN103395716A (en) * | 2013-08-15 | 2013-11-20 | 长沙通石达机械制造有限公司 | Vertical lifting device |
| CN103895111A (en) * | 2013-01-31 | 2014-07-02 | 绍兴市上虞钜能机电工程科技有限公司 | Building cutting machine |
| CN104227851A (en) * | 2014-09-23 | 2014-12-24 | 厦门银华建材机械设备有限公司 | Dual-share numerical-control diamond beaded wire saw |
| CN105422103A (en) * | 2015-11-24 | 2016-03-23 | 张冬梅 | Wire saw machine |
| CN105965582A (en) * | 2016-07-16 | 2016-09-28 | 吉林重通成飞新材料股份公司 | Rope saw cutting fixture for wind power blades |
-
2005
- 2005-03-09 CN CN 200520080892 patent/CN2784157Y/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102413981A (en) * | 2009-05-04 | 2012-04-11 | 梅耶博格公司 | Wire saw |
| CN102935664A (en) * | 2012-10-31 | 2013-02-20 | 荣成中磊石材有限公司 | Portal frame diamond string bead wire gang saw |
| CN103895111A (en) * | 2013-01-31 | 2014-07-02 | 绍兴市上虞钜能机电工程科技有限公司 | Building cutting machine |
| CN103395716A (en) * | 2013-08-15 | 2013-11-20 | 长沙通石达机械制造有限公司 | Vertical lifting device |
| CN103395716B (en) * | 2013-08-15 | 2015-12-02 | 长沙通石达机械制造有限公司 | Vertical lift device |
| CN104227851A (en) * | 2014-09-23 | 2014-12-24 | 厦门银华建材机械设备有限公司 | Dual-share numerical-control diamond beaded wire saw |
| CN104227851B (en) * | 2014-09-23 | 2016-04-13 | 厦门银华建材机械设备有限公司 | Bifilar numerical control diamond wire saw |
| CN105422103A (en) * | 2015-11-24 | 2016-03-23 | 张冬梅 | Wire saw machine |
| CN105965582A (en) * | 2016-07-16 | 2016-09-28 | 吉林重通成飞新材料股份公司 | Rope saw cutting fixture for wind power blades |
| CN105965582B (en) * | 2016-07-16 | 2018-11-16 | 吉林重通成飞新材料股份公司 | Rope saw cut tooling for wind electricity blade |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20060531 |