CN103895111A - Building cutting machine - Google Patents
Building cutting machine Download PDFInfo
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- CN103895111A CN103895111A CN201310038643.0A CN201310038643A CN103895111A CN 103895111 A CN103895111 A CN 103895111A CN 201310038643 A CN201310038643 A CN 201310038643A CN 103895111 A CN103895111 A CN 103895111A
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- traversing carriage
- cutting
- rope saw
- buddha
- cutting machine
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Abstract
The invention discloses a building cutting machine. The building cutting machine comprises a machine frame, a cutting power system, a diamond chain rope saw cutting system and a control system. Under the control of the control system, the cutting power system provides power for the diamond chain rope saw cutting system, the diamond chain rope saw cutting system carries out cutting, is fixed to the machine frame and comprises a driving wheel, driven wheels and cutting rope saws wound around the driving wheel and the driven wheels, and the two ends of the cutting rope saws are closed; the machine frame comprises a base and a movable support, and the driving wheel and the driven wheels are arranged on the base and the movable support respectively. The building cutting machine further comprises a movable support driving system connected with the movable support, and the movable support driving system provides power for the movement of the movable support. The building cutting machine has the advantages of being small in size, light in weight, simple in structure, low in maintenance cost, convenient to use, high in safety, wide in application range, low in noise and the like.
Description
Technical field
The present invention relates to mechanical field, be specifically related to a kind of cutting machine.
Background technology
In the work progress such as building reconstruction, dismounting, displacement, mostly need building to cut.In the process of cutting, need to use building cutting machine.
There is the shortcomings such as volume is large, Heavy Weight, complex structure, maintenance cost is high, use is inconvenient, security is not strong, suitable environment limitation is large, noise is large in existing building cutting machine.
For the rope saw system of cutting, there are several titles, as Buddha's warrior attendant chain rope saw diced system, armored concrete cutting rope saw system etc.Be used for carrying out the cutting rope saw of cutting work, have wire saw, Buddha's warrior attendant chain rope saw, fret saw, armored concrete cutting rope saw etc.
Summary of the invention
The object of the invention is to, a kind of building cutting machine is provided, solve above technical problem.
Technical problem solved by the invention can realize by the following technical solutions:
Building cutting machine comprises frame, cutting power system, Buddha's warrior attendant chain rope saw diced system, control system, under the control of control system, cutting power system is sawed diced system for Buddha's warrior attendant chain rope power is provided, Buddha's warrior attendant chain rope saw diced system is carried out cutting work, it is characterized in that: described Buddha's warrior attendant chain rope saw diced system is fixed in described frame, described Buddha's warrior attendant chain rope saw diced system comprises driving wheel, driven pulley, and is wound on the cutting rope saw of the two ends closure on driving wheel and driven pulley;
Described frame comprises base and traversing carriage, and described driving wheel and described driven pulley are separately positioned on described base and described traversing carriage;
Also be provided with a traversing carriage drive system, described traversing carriage drive system connects described traversing carriage, for the movement of traversing carriage provides power.
When use, first by described traversing carriage is moved, shorten the distance between driving wheel and driven pulley.Because the cutting rope saw length being enclosed within on driving wheel and driven pulley is determined, shorten after the distance between driving wheel and driven pulley, have one section of cutting rope saw in free state.The cutting freely of this section is restricted to saw and be enclosed within on cut object, on concrete column.Then move by traversing carriage described in described traversing carriage drive systems, and then pull open the distance between driving wheel and driven pulley, and then shorten the length of cutting rope saw in free state, cutting rope saw is compressed with cut object.Then start cutting power system, make the rotation of cutting rope saw, material to be cut is cut, along with the carrying out of cutting action, the distance between driving wheel and driven pulley progressively widens simultaneously, and cutting rope saw is progressively deeply cut object, finally completes cutting work.The preferred Buddha's warrior attendant chain rope saw of cutting rope saw.
Described base is provided with described cutting power system, and described driving wheel is positioned on described base, and described traversing carriage is provided with at least one driven pulley.So that cutting power system smoothly by power transmission to driving wheel.
Described base is provided with fixing threaded hole, base can be fixed on the ground, or fix on the wall by fixing threaded hole.
Between described traversing carriage and described base, adopt and be slidably connected.Described traversing carriage is in the driving lower slider of described traversing carriage drive system.
Described base is provided with a slide rail of holding up, and described slide rail is provided with a slide block, is connected, and drives by screw mandrel between described slide block and described base by screw mandrel, and described screw mandrel connects described traversing carriage drive system; Described traversing carriage is fixed on described slide block.Drive described traversing carriage to slide along slide rail by screw mandrel.
Described driving wheel is provided with a steel core wheel, and steel core wheel overcoat has a rubber wheel, and rubber wheel outer is provided with groove.Buddha's warrior attendant chain rope saw hangs in described groove.
Described driven pulley is provided with a steel core wheel, and steel core wheel overcoat has a rubber wheel, and rubber wheel outer is provided with groove.Buddha's warrior attendant chain rope saw hangs in described groove.
The plane of rotation of described driving wheel, driven pulley is vertically placed.
On described base, be also provided with a dismountable auxiliary stand, described auxiliary stand is provided with at least two driven pulleys, adjusts the rotary motion trace of Buddha's warrior attendant chain rope saw by the driven pulley on auxiliary stand.Make the rotary motion trace of Buddha's warrior attendant chain rope saw meet pre-provisioning request.
Concrete, described auxiliary stand is provided with two driven pulleys, and two driven pulleys are positioned at described driving wheel both sides.
On the two ends of described auxiliary stand, be also rotatably connected to respectively a driven pulley support, driven pulley support can be with respect to the action that rotates of described auxiliary stand.Can adjust the rotary motion trace of Buddha's warrior attendant chain rope saw by rotating driven pulley support.
Described traversing carriage is provided with at least two driven pulleys, adjusts the rotary motion trace of Buddha's warrior attendant chain rope saw by the driven pulley on traversing carriage.Make the rotary motion trace of Buddha's warrior attendant chain rope saw meet pre-provisioning request.
Concrete, on described traversing carriage, be provided with side by side five driven pulleys.Described traversing carriage and described slide block removably connect.
Described control system comprises a microprocessor system, and the signal output part of microprocessor system is connected with a frequency converter, and frequency converter connects the motor of described cutting power system.Microprocessor system is by the rotating speed of Frequency Converter Control motor.When startup, the rotating speed of motor adopts and is smoothly started by the soft starting mode accelerating slowly.
The motor of described cutting power system adopts alternating current generator, and described alternating current generator is connected with a frequency converter, and described frequency converter connects described control system.Control system is by Frequency Converter Control alternating current generator rotating speed.
The motor of described cutting power system can also adopt magneto, and described magneto is connected with a frequency converter, and described frequency converter connects described control system.Control system is by Frequency Converter Control magneto rotating speed.
The motor of described cutting power system connects described driving wheel by a brake system, the controlled end connection control system of described brake system.Worked by control system control brake system, and then guarantee construction safety.
Described control system comprises a microprocessor system, and described microprocessor system connects current sensor, described current sensor access motor power electric wire.Whether the electric current that described current sensor detects in motor power electric wire transships, in motor power electric wire current overload in the situation that, and described microprocessor system control brake system brake, and control motor stalling.Current overload means that Buddha's warrior attendant chain rope saw is stuck, and now brakes and stops electric machine rotation, is conducive to protection equipment, and protection motor itself.
Whether the electric current in described current sensor detection motor power electric wire is too low.The in the situation that in motor power electric wire, electric current being too low, described microprocessor system control motor stalling, and control brake system brake.Current of electric is too low, means that material to be cut is cut off, Buddha's warrior attendant chain rope saw comes off, Buddha's warrior attendant chain rope is sawed-off opens or have a power failure, in above-mentioned any situation, all should brake, so that the facility of support equipment and equipment periphery, and personnel's safety.
Described current sensor can adopt current transformer.
Described microprocessor system also connects an electricity leakage sensor, in the time electric leakage being detected, controls motor stalling, and controls brake system brake.To guarantee safety.
Described base is provided with a control line interface, to insert control line.
On described base, be also provided with a power interface, power interface connects a voltage transferring structure, and 380V voltage is converted into 220V voltage, so that building cutting machine can be applicable to 380V power supply and 220V power supply simultaneously.
Described microprocessor system is also connected with a wireless communication system, for receiving wireless control signal, or feedback operation status information.
Wireless communication system that described microprocessor system can also connect adopts 3G communication module or mobile communication module, equipment is controlled or carried out other communications by 3G communication system or mobile communication system.
Described microprocessor system also connects a GPS locating module, thereby obtains the position at building cutting machine place.
Working time, duty, job site, the fault message of described microprocessor system storage building cutting machine.Can send to the external world by wireless communication system for canned data.
The present invention has the advantages such as volume is little, lightweight, simple in structure, maintenance cost is low, property easy to use, safe is strong, suitable environment is extensive, noise is little.
Accompanying drawing explanation
Fig. 1 is part-structure schematic diagram of the present invention;
Fig. 2 is circuit structure block diagram of the present invention.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach object and effect is easy to understand, further set forth the present invention below in conjunction with concrete diagram.
See figures.1.and.2, building cutting machine mainly comprises frame, cutting power system 6, Buddha's warrior attendant chain rope saw diced system 7, control system 5.
Under the control of control system 5, cutting power system 6 is sawed diced system 7 for Buddha's warrior attendant chain rope power is provided, Buddha's warrior attendant chain rope saw diced system 7 is carried out cutting work, Buddha's warrior attendant chain rope saw diced system 7 is fixed in frame, Buddha's warrior attendant chain rope saw diced system 7 comprises driving wheel 1, driven pulley 2, and is wound on the cutting rope saw of the two ends closure on driving wheel 1 and driven pulley 2.Frame comprises base and traversing carriage, and driving wheel 1 and driven pulley 2 are separately positioned on base 4 and traversing carriage 3.Also be provided with a traversing carriage drive system, traversing carriage drive system connects traversing carriage 3, for the movement of traversing carriage 3 provides power.The preferred Buddha's warrior attendant chain rope saw of cutting rope saw.
When use, first by traversing carriage 3 is moved, shorten the distance between driving wheel 1 and driven pulley 2.Because the Buddha's warrior attendant chain rope saw length being enclosed within on driving wheel 1 and driven pulley 2 is determined, shorten after the distance between driving wheel 1 and driven pulley 2, have one section of Buddha's warrior attendant chain rope and saw in free state.By this section freely Buddha's warrior attendant chain rope saw be enclosed within on cut object, on concrete column.Then move by traversing carriage drive systems traversing carriage 3, and then pull open the distance between driving wheel 1 and driven pulley 2, and then shorten Buddha's warrior attendant chain rope and saw the length in free state, make Buddha's warrior attendant chain rope saw and be cut object compression.Then start cutting power system 6, Buddha's warrior attendant chain rope saw is rotated, material to be cut is cut, while is along with the carrying out of cutting action, distance between driving wheel 1 and driven pulley 2 progressively widens, and Buddha's warrior attendant chain rope saw is progressively deeply cut object, finally completes cutting work.
Base is provided with cutting power system 6, and driving wheel 1 is positioned on base 4, and traversing carriage 3 is provided with at least one driven pulley 2.So that cutting power system 6 smoothly by power transmission to driving wheel 1.Base 4 is provided with fixing threaded hole, base 4 can be fixed on the ground, or fix on the wall by fixing threaded hole.
Between traversing carriage 3 and base 4, adopt and be slidably connected.Traversing carriage 3 is in the driving lower slider of traversing carriage drive system.Base 4 is provided with a slide rail of holding up, and slide rail is provided with a slide block, is connected, and drives by screw mandrel between slide block and base 4 by screw mandrel, and screw mandrel connects traversing carriage drive system; Traversing carriage 3 is fixed on slide block.Drive traversing carriage 3 to slide along slide rail by screw mandrel.Driving wheel 1 is provided with a steel core wheel, and steel core wheel overcoat has a rubber wheel, and rubber wheel outer is provided with groove.Buddha's warrior attendant chain rope saw hangs in groove.Driven pulley 2 is provided with a steel core wheel, and steel core wheel overcoat has a rubber wheel, and rubber wheel outer is provided with groove.Buddha's warrior attendant chain rope saw hangs in groove.The plane of rotation of driving wheel 1, driven pulley 2 is vertically placed.
On base 4, be also provided with a dismountable auxiliary stand, auxiliary stand is provided with at least two driven pulleys 2, adjusts the rotary motion trace of Buddha's warrior attendant chain rope saw by the driven pulley 2 on auxiliary stand.Make the rotary motion trace of Buddha's warrior attendant chain rope saw meet pre-provisioning request.
Concrete, auxiliary stand is provided with 2, two driven pulleys 2 of two driven pulleys and is positioned at driving wheel 1 both sides.
On the two ends of auxiliary stand, be also rotatably connected to respectively driven pulley 2 supports, driven pulley support can be with respect to the auxiliary stand action that rotates.Can adjust the rotary motion trace of Buddha's warrior attendant chain rope saw by rotating driven pulley support.
Traversing carriage 3 is provided with at least two driven pulleys 2, adjusts the rotary motion trace of Buddha's warrior attendant chain rope saw by the driven pulley 2 on traversing carriage 3.Make the rotary motion trace of Buddha's warrior attendant chain rope saw meet pre-provisioning request.
Concrete, on traversing carriage 3, be provided with side by side five driven pulleys 2.Traversing carriage 3 removably connects with slide block.Control system 5 comprises a microprocessor system 51, and the signal output part of microprocessor system 51 is connected with a frequency converter 53, and frequency converter 53 connects the motor of cutting power system 6.Microprocessor system 51 is controlled the rotating speed of motor 61 by frequency converter 53.When startup, the rotating speed of motor 61 adopts and is smoothly started by the soft starting mode accelerating slowly.
The motor 61 of cutting power system 6 adopts alternating current generator, and alternating current generator is connected with a frequency converter 53, frequency converter 53 connection control system 5.Control system 5 is controlled alternating current generator rotating speed by frequency converter 53.
The motor 61 of cutting power system 6 can also adopt magneto, and magneto is connected with a frequency converter 53, frequency converter 53 connection control system 5.Control system 5 is controlled magneto rotating speed by frequency converter 53.
The motor 61 of cutting power system 6 connects driving wheel 1, the controlled end connection control system 5 of brake system by a brake system.Control brake system work by control system 5, and then guarantee construction safety.Control system 5 comprises a microprocessor system 51, and microprocessor system 51 connects current sensor, current sensor access motor power electric wire.Whether the electric current that current sensor detects in motor power electric wire transships, and in motor power electric wire, current overload in the situation that, microprocessor system 51 is controlled brake system brake, and controls motor stalling.Current overload means that Buddha's warrior attendant chain rope saw is stuck, and now brakes and stops electric machine rotation, is conducive to protection equipment, and protection motor itself.
Whether the electric current in current sensor detection motor power electric wire is too low.The in the situation that in motor power electric wire, electric current being too low, microprocessor system 51 is controlled motor stalling, and controls brake system brake.Current of electric is too low, means that material to be cut is cut off, Buddha's warrior attendant chain rope saw comes off, Buddha's warrior attendant chain rope is sawed-off opens or have a power failure, in above-mentioned any situation, all should brake, so that the facility of support equipment and equipment periphery, and personnel's safety.
Current sensor can adopt current transformer.Microprocessor system 51 also connects an electricity leakage sensor, in the time electric leakage being detected, controls motor stalling, and controls brake system brake.To guarantee safety.
The present invention has the advantages such as volume is little, lightweight, simple in structure, maintenance cost is low, property easy to use, safe is strong, suitable environment is extensive, noise is little.
More than show and described basic principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (10)
1. building cutting machine comprises frame, cutting power system, Buddha's warrior attendant chain rope saw diced system, control system, under the control of control system, cutting power system is sawed diced system for Buddha's warrior attendant chain rope power is provided, Buddha's warrior attendant chain rope saw diced system is carried out cutting work, it is characterized in that: described Buddha's warrior attendant chain rope saw diced system is fixed in described frame, described Buddha's warrior attendant chain rope saw diced system comprises driving wheel, driven pulley, and is wound on the cutting rope saw of the two ends closure on driving wheel and driven pulley;
Described frame comprises base and traversing carriage, and described driving wheel and described driven pulley are separately positioned on described base and described traversing carriage;
Also be provided with a traversing carriage drive system, described traversing carriage drive system connects described traversing carriage, for the movement of traversing carriage provides power.
2. building cutting machine according to claim 1, is characterized in that: described base is provided with described cutting power system, and described driving wheel is positioned on described base, and described traversing carriage is provided with at least one driven pulley.
3. building cutting machine according to claim 1, is characterized in that: between described traversing carriage and described base, adopt and be slidably connected, described traversing carriage is in the driving lower slider of described traversing carriage drive system.
4. building cutting machine according to claim 3, it is characterized in that: described base is provided with a slide rail of holding up, and described slide rail is provided with a slide block, between described slide block and described base, be connected by screw mandrel, and drive by screw mandrel, described screw mandrel connects described traversing carriage drive system; Described traversing carriage is fixed on described slide block; The plane of rotation of described driving wheel, driven pulley is vertically placed.
5. building cutting machine according to claim 4, is characterized in that:
Cutting rope saw adopts Buddha's warrior attendant chain rope saw, on described base, be also provided with a dismountable auxiliary stand, described auxiliary stand is provided with at least two driven pulleys, adjusts the rotary motion trace of Buddha's warrior attendant chain rope saw by the driven pulley on auxiliary stand, and two driven pulleys are positioned at described driving wheel both sides.
6. building cutting machine according to claim 5, is characterized in that: on the two ends of described auxiliary stand, be also rotatably connected to respectively a driven pulley support, driven pulley support can be with respect to the action that rotates of described auxiliary stand; Described traversing carriage is provided with at least two driven pulleys, adjusts the rotary motion trace of Buddha's warrior attendant chain rope saw by the driven pulley on traversing carriage.
7. according to the building cutting machine described in any one in claim 1 to 6, it is characterized in that: described control system comprises a microprocessor system, the signal output part of microprocessor system is connected with a frequency converter, and frequency converter connects the motor of described cutting power system.
8. building cutting machine according to claim 7, is characterized in that: the motor of described cutting power system connects described driving wheel by a brake system, the controlled end connection control system of described brake system.
9. building cutting machine according to claim 7, it is characterized in that: described microprocessor system connects current sensor, described current sensor access motor power electric wire, whether the electric current that described current sensor detects in motor power electric wire transships, in motor power electric wire current overload in the situation that, described microprocessor system control brake system brake, and control motor stalling.
10. building cutting machine according to claim 7, is characterized in that: described microprocessor system is also connected with a wireless communication system.
Priority Applications (1)
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CN201310038643.0A CN103895111A (en) | 2013-01-31 | 2013-01-31 | Building cutting machine |
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CN201310038643.0A CN103895111A (en) | 2013-01-31 | 2013-01-31 | Building cutting machine |
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Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2001162617A (en) * | 1999-12-14 | 2001-06-19 | Mitsubishi Materials Corp | Cutting machine for columnar member |
CN2784157Y (en) * | 2005-03-09 | 2006-05-31 | 许维群 | Large-size wire saw-cutting machine |
CN1850409A (en) * | 2006-05-22 | 2006-10-25 | 孙禹平 | Step multi-blade band saw |
CN101549418A (en) * | 2008-06-26 | 2009-10-07 | 朱亚富 | High-efficiency multi-use pipe cutting machine |
CN101633214A (en) * | 2008-07-25 | 2010-01-27 | 日本法斯特姆株式会社 | Rope saw cutting device |
CN201410708Y (en) * | 2009-01-07 | 2010-02-24 | 张奎国 | Diamond wire saw with rotary-arm tensioning type feeding structure |
CN201483659U (en) * | 2009-08-07 | 2010-05-26 | 桂林市同力自动化系统有限责任公司 | Rope sawing machine with walking protective mechanism |
CN101768926A (en) * | 2009-12-29 | 2010-07-07 | 中铁隧道集团有限公司 | Diamond rope saw static force cutting method |
CN101859122A (en) * | 2010-06-12 | 2010-10-13 | 泉州华大超硬工具科技有限公司 | Automatic electrical control system for wire saw machine |
CN202271453U (en) * | 2011-09-30 | 2012-06-13 | 无锡上机数控股份有限公司 | Light-emitting diode (LED) numerical control cutting machine of sapphire |
-
2013
- 2013-01-31 CN CN201310038643.0A patent/CN103895111A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001162617A (en) * | 1999-12-14 | 2001-06-19 | Mitsubishi Materials Corp | Cutting machine for columnar member |
CN2784157Y (en) * | 2005-03-09 | 2006-05-31 | 许维群 | Large-size wire saw-cutting machine |
CN1850409A (en) * | 2006-05-22 | 2006-10-25 | 孙禹平 | Step multi-blade band saw |
CN101549418A (en) * | 2008-06-26 | 2009-10-07 | 朱亚富 | High-efficiency multi-use pipe cutting machine |
CN101633214A (en) * | 2008-07-25 | 2010-01-27 | 日本法斯特姆株式会社 | Rope saw cutting device |
CN201410708Y (en) * | 2009-01-07 | 2010-02-24 | 张奎国 | Diamond wire saw with rotary-arm tensioning type feeding structure |
CN201483659U (en) * | 2009-08-07 | 2010-05-26 | 桂林市同力自动化系统有限责任公司 | Rope sawing machine with walking protective mechanism |
CN101768926A (en) * | 2009-12-29 | 2010-07-07 | 中铁隧道集团有限公司 | Diamond rope saw static force cutting method |
CN101859122A (en) * | 2010-06-12 | 2010-10-13 | 泉州华大超硬工具科技有限公司 | Automatic electrical control system for wire saw machine |
CN202271453U (en) * | 2011-09-30 | 2012-06-13 | 无锡上机数控股份有限公司 | Light-emitting diode (LED) numerical control cutting machine of sapphire |
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Application publication date: 20140702 |