CN203097314U - Intelligent cutting system of diamond rope saw - Google Patents
Intelligent cutting system of diamond rope saw Download PDFInfo
- Publication number
- CN203097314U CN203097314U CN 201320056796 CN201320056796U CN203097314U CN 203097314 U CN203097314 U CN 203097314U CN 201320056796 CN201320056796 CN 201320056796 CN 201320056796 U CN201320056796 U CN 201320056796U CN 203097314 U CN203097314 U CN 203097314U
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- China
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- rope saw
- buddha
- cutting
- warrior attendant
- traversing carriage
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Abstract
The utility model discloses an intelligent cutting system of a diamond rope saw. The intelligent cutting system of the diamond rope saw comprises a rack, a cutting motor driving system, a diamond rope saw cutting mechanism and a control system. Under the control of the control system, the cutting motor driving system supplies motive power to the diamond rope saw cutting mechanism, and the diamond rope saw cutting mechanism carries out cutting operation. The diamond rope saw cutting mechanism is fixed on the rack. The diamond rope saw cutting mechanism comprises a driving wheel, driven wheels and the cutting rope saw, wherein the cutting rope saw is wound on the driving wheel and the driven wheels, and two ends of the cutting rope saw are closed. The rack comprises a base and a movable support. The driving wheel is arranged on the base. The driven wheels are arranged on the base and the movable support. The intelligent cutting system of the diamond rope saw is further provided with a movable support driving system. The movable support driving system is connected with the movable support and supplies motive power to motion of the movable support. The intelligent cutting system of the diamond rope saw has the advantages of being small in size, light in weight, simple in structure, low in maintenance cost, convenient to use, strong in safety, wide in application environment and small in noise.
Description
Technical field
The utility model relates to mechanical field, is specifically related to a kind of cutting machine.
Background technology
In work progresss such as building reconstruction, dismounting, displacement, mostly need building is cut.Need to use Buddha's warrior attendant rope saw smart-cut system in the process of cutting.
Existing Buddha's warrior attendant rope saw smart-cut system exists that volume is big, Heavy Weight, complex structure, maintenance cost height, use shortcomings such as inconvenient, that safety is strong, the suitable environment limitation is big.
System is cut in the sawing of Buddha's warrior attendant rope, also has several titles, as wire saw diced system, steel concrete cutting rope saw system etc.Be used for carrying out the cutting rope saw of cutting work, wire saw, Buddha's warrior attendant chain rope saw, cutting rope saw, steel concrete cutting rope saw etc. are arranged.
The utility model content
The purpose of this utility model is, provides a kind of Buddha's warrior attendant rope to saw the smart-cut system, solves above technical problem.
The technical problem that the utility model solved can realize by the following technical solutions:
Buddha's warrior attendant rope saw smart-cut system comprises frame, cutting motor drive system, Buddha's warrior attendant rope saw cutting machine structure, control system, under the control of control system, the cutting motor drive system provides power for Buddha's warrior attendant rope saw cutting machine structure, Buddha's warrior attendant rope saw cutting machine structure is carried out cutting work, it is characterized in that: described Buddha's warrior attendant rope saw cutting machine structure is fixed on the described frame, described Buddha's warrior attendant rope saw cutting machine structure comprises driving wheel, driven pulley, and the cutting rope saw that is wound on the two ends closure on driving wheel and the driven pulley;
Described frame comprises base and traversing carriage, and described driving wheel and described driven pulley are separately positioned on described base and the described traversing carriage;
Also be provided with a traversing carriage drive system, described traversing carriage drive system connects described traversing carriage, and the mobile power that provides of traversing carriage is provided.
At first by described traversing carriage is moved, shorten the distance between driving wheel and the driven pulley during use.Because the cutting rope saw length that is enclosed within on driving wheel and the driven pulley is determined, after the distance between shortening driving wheel and the driven pulley, have one section cutting rope saw and be in free state.With this section freely cutting rope saw be enclosed within and be cut on the object, on concrete column.Move by the described traversing carriage of described traversing carriage drive systems then, and then draw back distance between driving wheel and the driven pulley, and then shorten the length that cutting rope saw is in free state, make cutting rope saw and be cut object and compress.Start the cutting motor drive system then, cutting rope saw is rotated, material to be cut is cut, while is along with the carrying out of cutting action, distance between driving wheel and the driven pulley progressively widens, and cutting rope saw progressively deeply is cut object, finally finishes cutting work.
Described base is provided with described cutting motor drive system, and described driving wheel is positioned on the described base, and described traversing carriage is provided with at least one driven pulley.So that the cutting motor drive system is given driving wheel with power transmission smoothly.
Described base is provided with fixing threaded hole, base can be fixed on the ground by fixing threaded hole, perhaps fixes on the wall.
Adopt between described traversing carriage and the described base and be slidingly connected.Described traversing carriage is in the driving lower slider of described traversing carriage drive system.
Described base is provided with a slide rail of holding up, and described slide rail is provided with a slide block, is connected by screw mandrel between described slide block and the described base, and drives by screw mandrel, and described screw mandrel connects described traversing carriage drive system; Described traversing carriage is fixed on the described slide block.Driving described traversing carriage by screw mandrel slides along slide rail.
Described driving wheel is provided with a steel core wheel, and steel core wheel overcoat has a rubber wheel, and the rubber wheel outer is provided with groove.Cutting rope saw hangs in the described groove.
Described driven pulley is provided with a steel core wheel, and steel core wheel overcoat has a rubber wheel, and the rubber wheel outer is provided with groove.Cutting rope saw hangs in the described groove.
The plane of rotation of described driving wheel, driven pulley is vertically placed.
Also be provided with a dismountable auxiliary stand on the described base, described auxiliary stand is provided with at least two driven pulleys, by the rotary motion trace of the cutting of the driven pulley adjustment on auxiliary stand rope saw.Make the rotary motion trace of cutting rope saw meet pre-provisioning request.
Concrete, described auxiliary stand is provided with two driven pulleys, and two driven pulleys are positioned at described driving wheel both sides.
Also be rotatably connected to a driven pulley support on the two ends of described auxiliary stand respectively, the driven pulley support can be with respect to the action that rotates of described auxiliary stand.Can adjust the rotary motion trace of cutting rope saw by rotating driven pulley support.
Described traversing carriage is provided with at least two driven pulleys, by the rotary motion trace of the cutting of the driven pulley adjustment on traversing carriage rope saw.Make the rotary motion trace of cutting rope saw meet pre-provisioning request.
Concrete, be provided with five driven pulleys on the described traversing carriage side by side.Described traversing carriage and described slide block removably connect.
Described control system comprises a microprocessor system, and the signal output part of microprocessor system is connected with a frequency converter, and frequency converter connects the motor of described cutting motor drive system.The microprocessor system is by the Frequency Converter Control rotating speed of motor.Rotating speed of motor adopts and is smoothly started by the soft starting mode that accelerates slowly during startup.
Described control system comprises a microprocessor system, and described microprocessor system connects current sensor, and described current sensor inserts the motor power electric wire.Whether the electric current in the described current sensor senses motor power electric wire transships, in the motor power electric wire under the situation of current overload, and the control brake system brake of described microprocessor system, and the stall of control motor.Current overload means that cutting rope saw is stuck, and brakes this moment and stops motor and rotate, and helps protection equipment, and protection motor itself.
Whether the electric current in the described current sensor senses motor power electric wire is low excessively.Under the situation that electric current is low excessively in the motor power electric wire, the control motor stall of described microprocessor system, and the brake of control brake system.Current of electric is low excessively, means that material to be cut is cut off, cuts rope saw and comes off, cut to restrict and sawed-offly open or have a power failure, under above-mentioned any situation, all should brake, so that the facility of support equipment and equipment periphery, and personnel's safety.
Described current sensor can adopt current transformer.
Described microprocessor system also connects an electricity leakage sensor, when detecting electric leakage, and the stall of control motor, and the brake of control brake system.To guarantee safety.
Described base is provided with a control line interface, so that insert control line.
Described microprocessor system also is connected with a wireless communication system, is used to receive wireless control signal, perhaps the feedback operation status information.
The wireless communication system that described microprocessor system can also connect adopts 3G communication module or mobile communication module, equipment is controlled or is carried out other communications by 3G communication system or mobile communication system.
Described microprocessor system also connects a GPS locating module, thereby obtains the position at Buddha's warrior attendant rope saw smart-cut system place.
Working time, duty, job site, the fault message of storage Buddha's warrior attendant rope saw smart-cut system of described microprocessor system.Can send to the external world by wireless communication system for canned data.
The utlity model has advantages such as volume is little, in light weight, simple in structure, maintenance cost is low, property easy to use, safe is strong, suitable environment is extensive, noise is little.
Description of drawings
Fig. 1 is a part-structure schematic diagram of the present utility model;
Fig. 2 is a circuit structure block diagram of the present utility model.
The specific embodiment
For technological means, creation characteristic that the utility model is realized, reach purpose with effect is easy to understand, below in conjunction with the further elaboration the utility model of concrete diagram.
See figures.1.and.2, Buddha's warrior attendant rope saw smart-cut system mainly comprises frame, cutting motor drive system 6, Buddha's warrior attendant rope saw cutting machine structure 7, control system 5.
Under the control of control system 5, cutting motor drive system 6 provides power for Buddha's warrior attendant rope saw cutting machine structure 7, Buddha's warrior attendant rope saw cutting machine structure 7 is carried out cutting work, Buddha's warrior attendant rope saw cutting machine structure 7 is fixed on the frame, Buddha's warrior attendant rope saw cutting machine structure 7 comprises driving wheel 1, driven pulley 2, and the cutting rope saw that is wound on the two ends closure on driving wheel 1 and the driven pulley 2.Frame comprises base and traversing carriage, and driving wheel 1 and driven pulley 2 are separately positioned on base 4 and the traversing carriage 3.Also be provided with a traversing carriage drive system, the traversing carriage drive system connects traversing carriage 3, and the mobile power that provides of traversing carriage 3 is provided.
At first by traversing carriage 3 is moved, shorten the distance between driving wheel 1 and the driven pulley 2 during use.Because the cutting rope saw length that is enclosed within on driving wheel 1 and the driven pulley 2 is determined, after the distance between shortening driving wheel 1 and the driven pulley 2, have one section cutting rope saw and be in free state.With this section freely cutting rope saw be enclosed within and be cut on the object, on concrete column.Move by traversing carriage drive systems traversing carriage 3 then, and then draw back distance between driving wheel 1 and the driven pulley 2, and then shorten the length that cutting rope saw is in free state, make cutting rope saw and be cut object and compress.Start cutting motor drive system 6 then, cutting rope saw is rotated, material to be cut is cut, while is along with the carrying out of cutting action, distance between driving wheel 1 and the driven pulley 2 progressively widens, and cutting rope saw progressively deeply is cut object, finally finishes cutting work.
Base is provided with cutting motor drive system 6, and driving wheel 1 is positioned on the base 4, and traversing carriage 3 is provided with at least one driven pulley 2.So that cutting motor drive system 6 is given driving wheel 1 with power transmission smoothly.Base 4 is provided with fixing threaded hole, base 4 can be fixed on the ground by fixing threaded hole, perhaps fixes on the wall.
Adopt between traversing carriage 3 and the base 4 and be slidingly connected.Traversing carriage 3 is in the driving lower slider of traversing carriage drive system.Base 4 is provided with a slide rail of holding up, and slide rail is provided with a slide block, is connected by screw mandrel between slide block and the base 4, and drives by screw mandrel, and screw mandrel connects the traversing carriage drive system; Traversing carriage 3 is fixed on the slide block.Driving traversing carriage 3 by screw mandrel slides along slide rail.Driving wheel 1 is provided with a steel core wheel, and steel core wheel overcoat has a rubber wheel, and the rubber wheel outer is provided with groove.Cutting rope saw hangs in the groove.Driven pulley 2 is provided with a steel core wheel, and steel core wheel overcoat has a rubber wheel, and the rubber wheel outer is provided with groove.Cutting rope saw hangs in the groove.The plane of rotation of driving wheel 1, driven pulley 2 is vertically placed.
Also be provided with a dismountable auxiliary stand on the base 4, auxiliary stand is provided with at least two driven pulleys 2, adjusts the rotary motion trace of cutting rope saw by the driven pulley on the auxiliary stand 2.Make the rotary motion trace of cutting rope saw meet pre-provisioning request.
Concrete, auxiliary stand is provided with 2, two driven pulleys 2 of two driven pulleys and is positioned at driving wheel 1 both sides.
Also be rotatably connected to driven pulley 2 supports on the two ends of auxiliary stand respectively, the driven pulley support can be with respect to the auxiliary stand action that rotates.Can adjust the rotary motion trace of cutting rope saw by rotating driven pulley support.
Traversing carriage 3 is provided with at least two driven pulleys 2, adjusts the rotary motion trace of cutting rope saw by the driven pulley on the traversing carriage 32.Make the rotary motion trace of cutting rope saw meet pre-provisioning request.
Concrete, be provided with five driven pulleys 2 on the traversing carriage 3 side by side.Traversing carriage 3 removably connects with slide block.Control system 5 comprises a microprocessor system 51, and the signal output part of microprocessor system 51 is connected with a frequency converter 53, and frequency converter 53 connects the motor of cutting motor drive system 6.Microprocessor system 51 is by the rotating speed of frequency converter 53 control motors 61.The rotating speed of motor 61 adopts and is smoothly started by the soft starting mode that accelerates slowly during startup.
Control system 5 comprises a microprocessor system 51, and microprocessor system 51 connects current sensor, and current sensor inserts the motor power electric wire.Whether the electric current in the current sensor senses motor power electric wire transships, and under the situation of current overload, microprocessor system 51 control brake system are braked, and the stall of control motor in the motor power electric wire.Current overload means that cutting rope saw is stuck, and brakes this moment and stops motor and rotate, and helps protection equipment, and protection motor itself.
Whether the electric current in the current sensor senses motor power electric wire is low excessively.Under the situation that electric current is low excessively in the motor power electric wire, the 51 control motor stalls of microprocessor system, and the brake of control brake system.Current of electric is low excessively, means that material to be cut is cut off, cuts rope saw and comes off, cut to restrict and sawed-offly open or have a power failure, under above-mentioned any situation, all should brake, so that the facility of support equipment and equipment periphery, and personnel's safety.
Current sensor can adopt current transformer.Microprocessor system 51 also connects an electricity leakage sensor, when detecting electric leakage, and the stall of control motor, and the brake of control brake system.To guarantee safety.
Microprocessor system 51 also connects a GPS locating module, thereby obtains the position at Buddha's warrior attendant rope saw smart-cut system place.Working time, duty, job site, the fault message of 51 storage Buddha's warrior attendant rope saw smart-cut systems of microprocessor system.Can send to the external world by wireless communication system for canned data.
The utlity model has advantages such as volume is little, in light weight, simple in structure, maintenance cost is low, property easy to use, safe is strong, suitable environment is extensive, noise is little.
More than show and described basic principle of the present utility model and principal character and advantage of the present utility model.The technician of the industry should understand; the utility model is not restricted to the described embodiments; that describes in the foregoing description and the manual just illustrates principle of the present utility model; under the prerequisite that does not break away from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall in claimed the utility model scope.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (10)
1. Buddha's warrior attendant rope saw smart-cut system comprises frame, cutting motor drive system, Buddha's warrior attendant rope saw cutting machine structure, control system, under the control of control system, the cutting motor drive system provides power for Buddha's warrior attendant rope saw cutting machine structure, Buddha's warrior attendant rope saw cutting machine structure is carried out cutting work, it is characterized in that: described Buddha's warrior attendant rope saw cutting machine structure is fixed on the described frame, described Buddha's warrior attendant rope saw cutting machine structure comprises driving wheel, driven pulley, and the cutting rope saw that is wound on the two ends closure on driving wheel and the driven pulley;
Described frame comprises base and traversing carriage, and described driving wheel and described driven pulley are separately positioned on described base and the described traversing carriage;
Also be provided with a traversing carriage drive system, described traversing carriage drive system connects described traversing carriage, and the mobile power that provides of traversing carriage is provided.
2. Buddha's warrior attendant rope according to claim 1 is sawed the smart-cut system, and it is characterized in that: described base is provided with described cutting motor drive system, and described driving wheel is positioned on the described base, and described traversing carriage is provided with at least one driven pulley.
3. Buddha's warrior attendant rope according to claim 1 is sawed the smart-cut system, and it is characterized in that: described base is provided with fixing threaded hole, by fixing threaded hole base is fixed on the ground, perhaps fixes on the wall.
4. Buddha's warrior attendant rope according to claim 2 is sawed the smart-cut system, it is characterized in that: adopt between described traversing carriage and the described base to be slidingly connected.
5. Buddha's warrior attendant rope according to claim 4 is sawed the smart-cut system, it is characterized in that: described base is provided with a slide rail of holding up, described slide rail is provided with a slide block, be connected by screw mandrel between described slide block and the described base, and by the screw mandrel driving, described screw mandrel connects described traversing carriage drive system; Described traversing carriage is fixed on the described slide block, drives described traversing carriage by screw mandrel and slides along slide rail.
6. Buddha's warrior attendant rope according to claim 4 is sawed the smart-cut system, and it is characterized in that: the plane of rotation of described driving wheel, driven pulley is vertically placed.
7. Buddha's warrior attendant rope according to claim 4 is sawed the smart-cut system, it is characterized in that: also be provided with a dismountable auxiliary stand on the described base, described auxiliary stand is provided with at least two driven pulleys, by the rotary motion trace of the cutting of the driven pulley adjustment on auxiliary stand rope saw.
8. saw the smart-cut system according to any described Buddha's warrior attendant rope in the claim 1 to 7, it is characterized in that: described control system comprises a microprocessor system, described microprocessor system connects current sensor, and described current sensor inserts the motor power electric wire.
9. Buddha's warrior attendant rope according to claim 8 saw smart-cut system is characterized in that: described microprocessor system also is connected with a wireless communication system.
10. Buddha's warrior attendant rope according to claim 8 saw smart-cut system is characterized in that: described microprocessor system also connects a GPS locating module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320056796 CN203097314U (en) | 2013-01-31 | 2013-01-31 | Intelligent cutting system of diamond rope saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320056796 CN203097314U (en) | 2013-01-31 | 2013-01-31 | Intelligent cutting system of diamond rope saw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203097314U true CN203097314U (en) | 2013-07-31 |
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ID=48848726
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320056796 Expired - Fee Related CN203097314U (en) | 2013-01-31 | 2013-01-31 | Intelligent cutting system of diamond rope saw |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203097314U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105965582A (en) * | 2016-07-16 | 2016-09-28 | 吉林重通成飞新材料股份公司 | Rope saw cutting fixture for wind power blades |
-
2013
- 2013-01-31 CN CN 201320056796 patent/CN203097314U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105965582A (en) * | 2016-07-16 | 2016-09-28 | 吉林重通成飞新材料股份公司 | Rope saw cutting fixture for wind power blades |
| CN105965582B (en) * | 2016-07-16 | 2018-11-16 | 吉林重通成飞新材料股份公司 | Rope saw cut tooling for wind electricity blade |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130731 Termination date: 20160131 |
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| EXPY | Termination of patent right or utility model |