CN105965582A - Rope saw cutting fixture for wind power blades - Google Patents

Rope saw cutting fixture for wind power blades Download PDF

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Publication number
CN105965582A
CN105965582A CN201610561334.5A CN201610561334A CN105965582A CN 105965582 A CN105965582 A CN 105965582A CN 201610561334 A CN201610561334 A CN 201610561334A CN 105965582 A CN105965582 A CN 105965582A
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CN
China
Prior art keywords
wheels
push rod
machine frame
group
guide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610561334.5A
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Chinese (zh)
Other versions
CN105965582B (en
Inventor
陈勇
白晶石
钟虎平
黎明
李邦鹏
张奎国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Cqgi Chengfei New Material Co ltd
Jilin Chongtong Chengfei New Material Co Ltd
Original Assignee
Jilin Chong Tongchengfei New Material Joint-Stock Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jilin Chong Tongchengfei New Material Joint-Stock Co filed Critical Jilin Chong Tongchengfei New Material Joint-Stock Co
Priority to CN201610561334.5A priority Critical patent/CN105965582B/en
Publication of CN105965582A publication Critical patent/CN105965582A/en
Application granted granted Critical
Publication of CN105965582B publication Critical patent/CN105965582B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/547Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a wire-like cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D7/015Means for holding or positioning work for sheet material or piles of sheets

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wind Motors (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The invention relates to the technical field of wind power blade processing equipment and discloses a rope saw cutting fixture for wind power blades. The rope saw cutting fixture comprises a fixture frame, first hydraulic pumps and a second hydraulic pump. A walking part is installed at the lower end of the fixture frame, a push rod perpendicular to the plane where the fixture frame is located is arranged at the side end of the fixture frame, one end of the push rod is installed on the fixture frame, and a handle is arranged at the other end of the push rod. At least two guide wheel sets used for winding ropes are installed on the push rod and comprise the power wheel set and the tightening wheel set, wherein the guide wheel sets are located on the same plane which is perpendicular to the plane where the fixture frame is located and is not crossed with the fixture frame. The first hydraulic pumps drive guide wheels in the power wheel set to rotate, and the second hydraulic pump drives the tightening wheel set to move along the push rod. Fastening buckles are installed at the upper end and the lower end of the fixture frame respectively. Two supporting plates perpendicular to the plane where the fixture frame is located are further installed on the side, away from the push rod, of the fixture frame. The fixture is capable of conveniently carrying out clamping and improves the cutting efficiency.

Description

Rope saw cut frock for wind electricity blade
Technical field
The present invention relates to wind electricity blade processing equipment technical field, particularly to a kind of rope for wind electricity blade Saw cut frock.
Background technology
Wind electricity blade mainly uses thermosets and fibrous material to make, it is impossible to natural degradation, makes environment Become to pollute.Along with closing on of a large amount of wind electricity blade service lifes being on active service in early days is (Chinese in 1989~1992 First wind energy turbine set is become) in Xinjiang Da Ban urban construction.Wind field owner and local government require retired to wind field and scrap Blade is cleared up, and manner of cleaning up has full wafer transport transfer or dismembers post processing.Owing to full wafer transport translates into This is high, carries out subsequent treatment again after being typically chosen on-the-spot dismemberent.Owing to blade is bulky, on-the-spot dismemberent The bad environments processed, the scheme such as hydraulic pressure conquassation, Large Shear is all not suitable for, currently without ripe process Method, is all that the mode using traditional artificial cutting is cut to fritter, in case carrying out through broken again Again with.
Wind electricity blade is a length of: great majority are at more than 40m, and Breadth Maximum is: most of at more than 2m, Bulky.Owing to blade volume is big (length length), and Heavy Weight, artificial cut-off blade, operation easier is big, Safety is the highest and efficiency is low.And secondary utilizes limited, causing material waste, utilization of materials is low.
In wind electricity blade processes, it is the most all to use artificial cutting process, owing to blade volume is big (length length), And Heavy Weight, process extremely difficult for blade, artificial treatment expense is the highest, processes the time longer, and And safety is the highest.Cutting according to existing rope saw, to clamp the time long with blade, inefficiency, Install more difficult.
Summary of the invention
The present invention proposes a kind of rope saw cut frock for wind electricity blade, solving in prior art rope saw with Blade clamps time length, inefficiency and installs more difficult problem.
A kind of rope saw cut frock for wind electricity blade of the present invention, including: machine frame, the first hydraulic pump With the second hydraulic pump, described machine frame lower end is provided with running part, and the side of machine frame is provided perpendicular to institute Stating the push rod of machine frame place plane, described push rod one end is arranged on machine frame, and the other end is provided with handle; Being provided with at least two group guide wheel group for being wound around rope on described push rod, described at least two group guide wheel group are respectively For: power wheels with tighten up wheels, all guide wheel group are generally aligned in the same plane, and the plane at place is perpendicular to institute State the plane at machine frame place, and non-intersect with machine frame;Power wheels described in described first hydraulic pump drive In guide wheel rotate, tighten up wheels described in described second hydraulic pump drive and move along described push rod;Described frock The upper and lower side of frame is separately installed with tightening buckle;Described machine frame deviates from the side of described push rod and is also equipped with vertically Two gripper shoes in described machine frame place plane.
Wherein, described push rod is provided with three groups of guide wheel group for being wound around rope: regulation wheels, described dynamic Wheels group and the described wheels that tighten up, described power wheels are at regulation wheels and tighten up between wheels, tighten up wheel Group is near one end of push rod upper handle, and described regulation wheels include that two guide wheels, described power wheels include two Individual guide wheel, described in tighten up wheels and include three guide wheels, often in group the center of circle of respective guide wheel respectively with the most always On line, and being each perpendicular to push rod, the diameter of two guide wheels of described power wheels is more than the diameter of other guide wheels.
Wherein, described push rod is hollow structure, and described second hydraulic pump is positioned in push rod, and push rod is provided with use In tightening up the guide rail that wheels move.
Wherein, the both sides of the respective bottom of said two gripper shoe and machine frame upper end are respectively provided with a regulation spiral shell Bar, the axis of described adjusting screw rod is perpendicular to the plane at machine frame place.
Wherein, also including: cooling water pipe and shower nozzle thereon, described shower nozzle is directed at described power wheels or receipts In bearing up pulley group any guide wheel circumference around grooving.
The rope saw cut frock for wind electricity blade of the present invention, is contacted with blade surface by gripper shoe, soon Speed location, and make frock and blade keep fixing by belt through tightening buckle, thus shorten the time of clamping, Improve cutting efficiency.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to enforcement In example or description of the prior art, the required accompanying drawing used is briefly described, it should be apparent that, describe below In accompanying drawing be only some embodiments of the present invention, for those of ordinary skill in the art, do not paying On the premise of going out creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is a kind of rope saw cut tool structure schematic diagram for wind electricity blade of the present invention;
Fig. 2 is the rope saw cut frock front view for wind electricity blade of Fig. 1;
Fig. 3 is the rope saw cut frock rearview for wind electricity blade of Fig. 1;
Fig. 4 is the rope saw cut frock right view for wind electricity blade of Fig. 1;
Fig. 5 is the rope saw cut frock top view for wind electricity blade of Fig. 1;
Fig. 6 is the rope saw cut frock for wind electricity blade and the wind electricity blade scheme of installation of Fig. 1.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clearly Chu, be fully described by, it is clear that described embodiment be only a part of embodiment of the present invention rather than Whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art are not making creation The every other embodiment obtained under property work premise, broadly falls into the scope of protection of the invention.
The rope saw cut frock for wind electricity blade of the present embodiment as shown in figs. 1 to 6, including machine frame 1, First hydraulic pump 6 and the second hydraulic pump (not shown).Machine frame 1 lower end is provided with running part 2, OK Walking portion 2 can be wheel type or crawler type.The side of machine frame 1 is provided perpendicular to machine frame 1 place and puts down The push rod 3 in face, push rod 3 one end is arranged on machine frame 1, and the other end is provided with handle 4.Install on push rod 3 At least two group guide wheel group for winding rope 200, two groups of guide wheel group of at least a part of which are had to be respectively as follows: power wheel Organizing 52 and tighten up wheels 53, all guide wheel group are generally aligned in the same plane, and the plane at place is perpendicular to machine frame 1 The plane at place, and non-intersect with machine frame 1, the guide wheel of guide wheel group be circumferentially be wound around rope 200 around Grooving.First hydraulic pump 6 drives the guide wheel in power wheels 52 to rotate, and the second hydraulic pump drive tightens up wheels 53 move along push rod 3.The upper and lower side of machine frame 1 is separately installed with tightening buckle 7, and two tightening buckles 7 are used for Fastening belt 100, belt 100 tightens the wind electricity blade of band cutting.Machine frame 1 deviates from the side of push rod 3 also Two gripper shoes 8 being perpendicular to machine frame 1 place plane, gripper shoe 8 and blade surface (i.e. principle are installed One end of machine frame 1) contact jaw is arc, it is used for withstanding wind electricity blade surface, plays firm whole frock Effect with rope saw.
As shown in Figure 6, before cutting, rope saw main frame (i.e. pumping plant) is fixed on machine frame 1, and leads to Cross hydraulic tube and connect the first hydraulic pump 6 and the second hydraulic pump respectively, twine rope 200, with belt 100 by work Dress fastens with blade.In cutting process, rope saw main frame provides power for the first hydraulic pump 6 and the second hydraulic pump, First hydraulic pump 6 drives the guide wheel in power wheels 52 to rotate, and drives rope 200 rotating speed, and rope 200 exists Blade surface rubs.Tighten up wheels 53 slowly to move to handle 4 one end under the driving of the second hydraulic pump simultaneously (in the present embodiment, tightening up the wheels 53 side near handle 4), tightens up rope 200, thus is cut by blade Disconnected.
The rope saw cut frock for wind electricity blade of the present embodiment, is contacted with blade surface by gripper shoe, Quickly location, and make frock and blade keep fixing by belt 100 through tightening buckle, thus shorten folder ETL estimated time of loading, improves cutting efficiency.
In the present embodiment, push rod 3 is provided with three groups of guide wheel group for being wound around rope 200: regulate wheels 51, described power wheels 52 and described tighten up wheels 53.Power wheels 52 are positioned at regulation wheels 51 and tighten up Between wheels 53, tightening up wheels 53 one end near push rod 3 upper handle 4, regulation wheels 51 include two Guide wheel, power wheels 52 include two guide wheels, tighten up wheels 53 and include three guide wheels, often respective in group The center of circle of guide wheel the most on the same line, and is each perpendicular to push rod, two guide wheels of power wheels 52 straight Footpath is more than the diameter of other guide wheels, thus provides bigger moment.Regulation wheels 51 can be according to blade diameter Size adjustment rope 200 length, such as: for the blade being relatively large in diameter, regulation wheels 51 can not rope woolding 200, to ensure rope 200 long enough.
In the present embodiment, push rod 3 is hollow structure, and the second hydraulic pump is positioned in push rod 3, and push rod 3 sets Have for tightening up the guide rail that wheels 53 move.Second hydraulic pump is placed in push rod 3, reduces whole frock Volume.
In the present embodiment, the both sides of two respective bottoms of gripper shoe 8 and machine frame 1 upper end are respectively provided with one Adjusting screw rod 9, altogether four adjusting screw rods 9, the axis of adjusting screw rod 9 is perpendicular to the straight of machine frame 1 place Line.When gripper shoe 8 soon contacts with wind electricity blade, by regulation adjusting screw rod 9, time whole frock hold out against The surface of wind electricity blade, and make the camber line of gripper shoe 8 parallel with the surface of wind electricity blade (cambered surface), So when cutting, wind electricity blade is puted forth effort uniformly, will not swing by rope 200, and cutting efficiency is high.
The rope saw cut frock for wind electricity blade of the present embodiment also includes: cooling water pipe 10 and spray thereon Head, shower nozzle alignment power wheels 52 or tighten up any guide wheel in wheels 53 circumferential around grooving.In Fig. 1, Including two jacket water pipes 10, its shower nozzle be respectively aligned to two guide wheels circumference of power wheels 52 around grooving, Cooling water pipe 10 is installed on push rod 3, it is also possible to be arranged on other positions, as long as ensureing shower nozzle alignment power wheel Group 52 or tighten up any guide wheel in wheels 53 circumferential around grooving.Rope during cutting, on opposing connection grooving Son 200 water spray, to cool down the heat that rope 200 produces with blade rubbing, thus improves cutting efficiency, prolongs The service life of long rope 200.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all the present invention's Within spirit and principle, any modification, equivalent substitution and improvement etc. made, should be included in the present invention's Within protection domain.

Claims (5)

1. the rope saw cut frock for wind electricity blade, it is characterised in that including: machine frame, first Hydraulic pump and the second hydraulic pump, described machine frame lower end is provided with running part, and the side of machine frame is provided with vertical Straight in the push rod of described machine frame place plane, described push rod one end is arranged on machine frame, and the other end is provided with Handle;At least two group guide wheel group for being wound around rope, described at least two group guide wheels are installed on described push rod Group is respectively as follows: power wheels and tightens up wheels, and all guide wheel group are generally aligned in the same plane, and the plane at place is hung down Straight in the plane at described machine frame place and non-intersect with machine frame;Move described in described first hydraulic pump drive Guide wheel in wheels group rotates, and tightens up wheels and move along described push rod described in described second hydraulic pump drive;Institute The upper and lower side stating machine frame is separately installed with tightening buckle;Described machine frame deviates from the side of described push rod and also installs There are two gripper shoes being perpendicular to described machine frame place plane.
2. the rope saw cut frock for wind electricity blade as claimed in claim 1, it is characterised in that described Three groups of guide wheel group for being wound around rope are installed: regulate wheels, described power wheels and described receipts on push rod Bearing up pulley group, described power wheels are at regulation wheels and tighten up between wheels, tighten up wheels near push rod left-hand seat One end of handle, described regulation wheels include that two guide wheels, described power wheels include two guide wheels, described receipts Bearing up pulley group includes three guide wheels, and often in group, the center of circle of respective guide wheel is distinguished the most on the same line, and the most vertical In push rod, the diameter of two guide wheels of described power wheels is more than the diameter of other guide wheels.
3. the rope saw cut frock for wind electricity blade as claimed in claim 1, it is characterised in that described Push rod is hollow structure, and described second hydraulic pump is positioned in push rod, and push rod is provided with and moves for tightening up wheels Guide rail.
4. the rope saw cut frock for wind electricity blade as claimed in claim 1, it is characterised in that described The both sides of two respective bottoms of gripper shoe and machine frame upper end are respectively provided with an adjusting screw rod, described regulation spiral shell The axis of bar is perpendicular to the plane at machine frame place.
5. the rope saw cut frock for wind electricity blade as according to any one of Claims 1 to 4, its feature Being, also include: cooling water pipe and shower nozzle thereon, described shower nozzle is directed at described power wheels or tightens up wheel In group any guide wheel circumference around grooving.
CN201610561334.5A 2016-07-16 2016-07-16 Rope saw cut tooling for wind electricity blade Active CN105965582B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610561334.5A CN105965582B (en) 2016-07-16 2016-07-16 Rope saw cut tooling for wind electricity blade

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Application Number Priority Date Filing Date Title
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CN105965582B CN105965582B (en) 2018-11-16

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110315588A (en) * 2019-08-13 2019-10-11 吉林重通成飞新材料股份公司 Blade root fixing tool and blade root cutter device
CN111687914A (en) * 2020-06-09 2020-09-22 南京工业职业技术学院 Portable polyethylene plastic pipe cutting equipment
CN112610207A (en) * 2021-01-25 2021-04-06 福建省霞浦县众源机械有限公司 Novel mining and sawing machine for mine cavern and working method thereof
CN114406351A (en) * 2022-03-08 2022-04-29 内蒙古新创环境科技有限公司 Recovery device and recovery method for waste wind power blades

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2784157Y (en) * 2005-03-09 2006-05-31 许维群 Large-size wire saw-cutting machine
CN201410708Y (en) * 2009-01-07 2010-02-24 张奎国 Diamond wire saw with rotary-arm tensioning type feeding structure
CN101768926A (en) * 2009-12-29 2010-07-07 中铁隧道集团有限公司 Diamond rope saw static force cutting method
CN203097314U (en) * 2013-01-31 2013-07-31 葛建富 Intelligent cutting system of diamond rope saw
CN103521840A (en) * 2013-10-15 2014-01-22 中国有色桂林矿产地质研究院有限公司 Flexible linear cutting method and cutting device for dead head of steel casting
CN104070231A (en) * 2014-06-26 2014-10-01 桂林特邦新材料有限公司 Large alloy steel part cutting method through diamond wire saw
CN104842008A (en) * 2015-05-27 2015-08-19 苏州博合雅工程材料科技有限公司 Wire saw for cutting pipelines
CN204912929U (en) * 2015-05-27 2015-12-30 苏州博合雅工程材料科技有限公司 A self -adaptation diamond coping saw for submarine pipeline cutting
CN105856453A (en) * 2016-02-25 2016-08-17 吉林重通成飞新材料股份公司 Wind turbine blade recovery processing method
CN205905098U (en) * 2016-07-16 2017-01-25 吉林重通成飞新材料股份公司 A rope saw cuts and cuts frock for wind -powered electricity generation blade

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2784157Y (en) * 2005-03-09 2006-05-31 许维群 Large-size wire saw-cutting machine
CN201410708Y (en) * 2009-01-07 2010-02-24 张奎国 Diamond wire saw with rotary-arm tensioning type feeding structure
CN101768926A (en) * 2009-12-29 2010-07-07 中铁隧道集团有限公司 Diamond rope saw static force cutting method
CN203097314U (en) * 2013-01-31 2013-07-31 葛建富 Intelligent cutting system of diamond rope saw
CN103521840A (en) * 2013-10-15 2014-01-22 中国有色桂林矿产地质研究院有限公司 Flexible linear cutting method and cutting device for dead head of steel casting
CN104070231A (en) * 2014-06-26 2014-10-01 桂林特邦新材料有限公司 Large alloy steel part cutting method through diamond wire saw
CN104842008A (en) * 2015-05-27 2015-08-19 苏州博合雅工程材料科技有限公司 Wire saw for cutting pipelines
CN204912929U (en) * 2015-05-27 2015-12-30 苏州博合雅工程材料科技有限公司 A self -adaptation diamond coping saw for submarine pipeline cutting
CN105856453A (en) * 2016-02-25 2016-08-17 吉林重通成飞新材料股份公司 Wind turbine blade recovery processing method
CN205905098U (en) * 2016-07-16 2017-01-25 吉林重通成飞新材料股份公司 A rope saw cuts and cuts frock for wind -powered electricity generation blade

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110315588A (en) * 2019-08-13 2019-10-11 吉林重通成飞新材料股份公司 Blade root fixing tool and blade root cutter device
CN110315588B (en) * 2019-08-13 2024-07-05 吉林重通成飞新材料股份公司 Blade root fixing tool and blade root cutting device
CN111687914A (en) * 2020-06-09 2020-09-22 南京工业职业技术学院 Portable polyethylene plastic pipe cutting equipment
CN112610207A (en) * 2021-01-25 2021-04-06 福建省霞浦县众源机械有限公司 Novel mining and sawing machine for mine cavern and working method thereof
CN114406351A (en) * 2022-03-08 2022-04-29 内蒙古新创环境科技有限公司 Recovery device and recovery method for waste wind power blades

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Effective date of registration: 20210413

Address after: 402279 Building 2, plot 2-7, Anjufang community, yuhegou, Guoba village, Luohuang town, Jiangjin District, Chongqing

Patentee after: CHONGQING CQGI CHENGFEI NEW MATERIAL Co.,Ltd.

Patentee after: JILIN CHONGTONG CHENGFEI NEW MATERIAL Co.

Address before: 131300 No.2 Xinggong Road, Da'an City, Baicheng City, Jilin Province

Patentee before: JILIN CHONGTONG CHENGFEI NEW MATERIAL Co.