CN104227851A - Dual-share numerical-control diamond beaded wire saw - Google Patents

Dual-share numerical-control diamond beaded wire saw Download PDF

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Publication number
CN104227851A
CN104227851A CN201410489424.9A CN201410489424A CN104227851A CN 104227851 A CN104227851 A CN 104227851A CN 201410489424 A CN201410489424 A CN 201410489424A CN 104227851 A CN104227851 A CN 104227851A
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China
Prior art keywords
chassis
wheel
rope sheave
fixed
decelerator
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Granted
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CN201410489424.9A
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Chinese (zh)
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CN104227851B (en
Inventor
吕良清
王志刚
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XIAMEN YINHUA BUILDING MACHINERY CO LTD
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XIAMEN YINHUA BUILDING MACHINERY CO LTD
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Priority to CN201410489424.9A priority Critical patent/CN104227851B/en
Publication of CN104227851A publication Critical patent/CN104227851A/en
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Publication of CN104227851B publication Critical patent/CN104227851B/en
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Abstract

The invention relates to a dual-share numerical-control diamond beaded wire saw. The dual-share numerical-control diamond beaded wire saw comprises a stand column undercarriage part, a stand column part, a rope wheel part, a guide part, an upper connecting beam part, a trolley part, a hydraulic tension part and an electrical control part; the stand column part is divided into a left stand column component and a right stand column component, and the left stand column component and the right stand column component are respectively installed on two sides of the stand column undercarriage part. The upper connecting beam part is installed on the top of the stand column part, and two ends of the upper connecting beam part are respectively connected with the left stand column and the right stand column; the dual-share numerical control diamond beaded wire saw is strained independently, so that the situation that the diamond beaded wire cannot be strained due to different circumference can be avoided, and the cutting thickness is adjusted through the thickness of a spacer and is not subjected to the limit of the distance of the wheel grooves; by adopting the independent motor drive, one diamond beaded wire is driven by one motor, so that sufficient power and sufficient cutting force of the single diamond beaded wire can be guaranteed.

Description

Bifilar numerical control diamond wire saw
Technical field
The present invention relates to processing of stone machinery field, relate to stone machining equipment, concrete and a kind of diamond wire saw becomes sheet fabrication relevant the sawing of famine material.
Background technology
Market processing DLC wire saw is mainly divided into the sawing sheet single cord for rough stone block deburring and sawing sheet material to saw; For the numerical control rope saw etc. of the abnormal shape such as granite and marble processing; Sawing sheet single cord saw is commonplace, and structure is relatively simple, and automaticity is low, and utilize single diamond bead string rope to carry out sawing sheet material, efficiency low production cost is high.
Summary of the invention
The object of the present invention is to provide a kind of high efficiency, the bifilar numerical control diamond wire saw that automaticity is high.
For reaching above-mentioned purpose, the present invention adopts following technical scheme:
A kind of bifilar numerical control diamond wire saw, comprises column chassis component, pillar parts, rope sheave parts, guiding parts, upper articulated beam parts, chassis parts, hydraulic tensioning parts, electric-controlled parts.Pillar parts divides left and right pillar assembly, is arranged on column chassis component both sides respectively.Upper articulated beam is arranged on pillar parts top, and two ends respectively left and right pillar connect.Rope sheave parts and guiding parts are arranged on the sliding box assembly of left and right pillar assembly.Chassis parts are fixed on the centre of column chassis component.
Wherein, column chassis component: left and right forms holder;
Pillar parts: be made up of the left and right pillar assembly be separately fixed on two holders of left and right, each columns assemblies comprises column, elevating screw, lifting nut, large bevel gear, sliding case, column roller; Wherein, elevating screw one end is assemblied in the top of column, elevating screw head assembling large bevel gear; Sliding case is assembled together by column roller and column, forms a moving sets; Lifting nut is fixed on sliding case, simultaneously and elevating screw coordinate, by the rotating of elevating screw, cunning case moves up and down along column direction;
Rope sheave parts: be fixed on sliding case by rope sheave frame, are comprised and being separately fixed on rope sheave frame and the drive wheel assemblies cooperatively interacted, tensioning wheel assembly, transition wheel assembly, drive motors assembly; Wherein, drive wheel assemblies comprises: drive shaft, main spindle box, primary shaft belt pulley, drives rope sheave one, distance piece one, drives rope sheave two; Drive shaft is assemblied on main spindle box, drive shaft one end assembling primary shaft belt pulley, and other end assembling drives rope sheave one, distance piece, drives rope sheave two; Tensioning wheel assembly comprises: tensioning main shaft, tensioning main spindle box, regulating wheel; Tensioning spindle mounted is on tensioning main spindle box, and regulating wheel is assembled in tensioning main shaft one end; Transition wheel assembly comprises transition wheel main shaft, transition wheel main spindle box, transition rope sheave; Transition wheel spindle mounted is on transition wheel main spindle box, and rope transition rope sheave is assembled in one end; Drive motors assembly comprises mair motor, mair motor belt wheel, and mair motor drives the primary shaft belt pulley in mair motor belt wheel drive drive wheel assemblies, and then drives rope sheave one, distance piece one, drives rope sheave two to rotate;
Guiding parts: by slider block, two pieces slide bar, four fairleads, decelerator base plate, slider block base plate, guide plate, directive wheel, guiding decelerator, guiding screw mandrel, spigot nut; Wherein, two pieces slide bar, decelerator base plate, slider block base plate affixed composition rock-steady structure, and four fairleads be fixed on slider block base plate are slidably matched; Guiding leading screw one end by bearing assemble decelerator base plate, and coordinates with guiding reducer output shaft hole; Spigot nut is fixed on slider block base plate and also coordinates with guiding leading screw; Directive wheel is fixed on guide plate, and guide plate is fixed on slider block base plate, and guiding decelerator drives the rotating of guiding leading screw, and by under the effect of spigot nut, the directive wheel be fixed on guide plate can move back and forth along slide bar direction;
Upper connection beam assembly: comprising: upper articulated beam, lifting decelerator, power transmission shaft, two cone pinions; Wherein, upper articulated beam two ends connect with left and right pillar respectively, and lifting decelerator and power transmission shaft are arranged in articulated beam, the outer end assembling cone pinion of power transmission shaft, lifting decelerator drives power transmission shaft and then drives two cone pinions, and two cone pinions engage with the large bevel gear of left and right pillar assembly respectively; Lifting decelerator drives power transmission shaft, by the engagement of large cone pinion, thus driving left and right elevating screw, drive the sliding case of left and right pillar assembly to move up and down along column direction;
Chassis parts: comprise by bogie frame, chassis, burst decelerator, chassis screw mandrel; Wherein, bogie frame coordinates with column underframe assemblies, and burst decelerator is fixed on bogie frame, and burst decelerator drives chassis screw mandrel and then drives chassis to move along bogie frame;
Hydraulic tensioning parts: be arranged on and sliding case realize to the tensioning of rope and unclamp;
Electric cabinet parts: the control system being entire machine, control chassis and move reciprocatingly along rail direction, and the rope sheave parts controlling sliding case and be fixed on sliding case, guiding parts, hydraulic tensioning parts can do along column direction (Z axis) and repeatedly move.
Further concrete structure: described column chassis component is formed by section bar assembly welding, middle formation support, two ends form contour platform-type holder.
Further concrete structure: described elevating screw one end is assemblied in the top of column by screw rodb base by bearing, sliding case is assembled together by four column rollers and column, forms a moving sets. and lifting nut and lock nut are fixed on sliding case.
Further concrete structure: described drive shaft is by bearing assemble on main spindle box, and drive shaft one end assembling primary shaft belt pulley, the other end turns successively joins rope sheave seat one, drives rope sheave one, distance piece one, drives rope sheave two, mainshaft nut.
Further concrete structure: described tensioning main shaft is by bearing assemble on tensioning main spindle box, and one end assembles rope sheave seat two successively, regulating wheel.
Further concrete structure: described transition wheel main shaft is by bearing assemble on transition wheel main spindle box, and one end assembles rope sheave seat three successively, transition rope sheave, transition wheel mainshaft nut.
Further concrete structure: in described upper connection beam assembly, upper articulated beam two ends connect with left and right pillar respectively, four bearing blocks are fixed in articulated beam, two pieces left and right power transmission shaft is assembled together by bearing and four bearing blocks, one end of two pieces power transmission shaft coordinates with lifting reducer output shaft hole respectively, other end assembling two pieces cone pinion, two pieces cone pinion engages with left and right pillar assembly large bevel gear respectively.
Further concrete structure: described chassis parts comprise: bogie frame, chassis, burst decelerator, chassis screw mandrel, chassis nut, eight chassis wheel seats, four chassis wheel shafts, four trolley wheel, point sheet bearing block; Wherein, chassis wheel shaft is assembled together by bearing and trolley wheel, two ends and two pieces chassis wheel fit, eight described chassis wheel seats, four chassis wheel shafts, and four trolley wheel form four cover trolley wheel assemblies, and four cover trolley wheel component assembling are on chassis; Bogie frame has two rail, and chassis overlaps trolley wheel component assembling on chassis part frame rail by four; Chassis leading screw is dividing on sheet bearing block by bearing assemble, sheet bearing block is divided to be fixed on bogie frame, one end of chassis leading screw coordinates with the output shaft hole being fixed on the burst decelerator on bogie frame, the end of thread and the chassis nut screw connection be fixed on chassis of chassis screw mandrel, burst decelerator drives the rotating of chassis leading screw, under the effect of chassis nut, chassis moves reciprocatingly along rail direction.
Further concrete structure: described hydraulic tensioning parts comprise: Hydraulic Station, hydraulic cylinder, tightening box support, upper slide (7-4), lower skateboard, hydraulic cylinder push pedal; Wherein, upper slide and lower skateboard complement each other to form a moving sets, and lower skateboard is fixed on a box bracket, and the tensioning wheel assembly of rope sheave parts is fixed on upper slide, hydraulic cylinder body is fixed on tightening box support, piston rod coordinates with the hydraulic cylinder push pedal being fixed on upper slide, and Hydraulic Station is assemblied in tightening box support, under automatically controlled instruction, Hydraulic Station is to hydraulic cylinder fuel feeding, piston rod, by hydraulic cylinder push pedal, promotes upper slide motion, thus realizes the motion of regulating wheel.
Adopt technique scheme, the bifilar diamond bead string rope of the present invention's bifilar numerical control diamond wire saw is independent tensioning, avoids diamond bead string rope girth different and not tight situation.And tensile force is monitored in real time, intelligent management.Namely meet the required tensile force of cutting, ensure surprisingly to break rope again.
The bifilar cutting thickness of bifilar numerical control diamond wire saw is adjusted by distance piece thickness, can not be limited to the distance of rope sheave groove, can meet the requirement of client to cutting different-thickness.The sub-thread diamond bead string rope of bifilar numerical control diamond wire saw is that independently motor drives, and a motor drives one diamond bead string rope, guarantees the cutting force of enough power and sub-thread diamond bead string rope.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide a further understanding of the present invention, forms a part of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is perspective view one of the present invention;
Fig. 2 is perspective view two of the present invention;
Fig. 3 is the three-dimensional chassis component schematic diagram of the present invention;
Fig. 4 is pillar parts schematic diagram of the present invention;
Fig. 5 is rope sheave block diagram of the present invention;
Fig. 6 is drive wheel assemblies schematic diagram one of the present invention;
Fig. 7 is drive wheel assemblies schematic diagram two of the present invention;
Fig. 8 is transition wheel assembly schematic diagram one of the present invention;
Fig. 9 is transition wheel assembly schematic diagram two of the present invention;
Figure 10 is drive motors assembly schematic diagram of the present invention;
Figure 11 is tensioning wheel assembly schematic diagram of the present invention;
Figure 12 is guidance set schematic diagram of the present invention;
The present invention connects beam assembly schematic diagram one to Figure 13;
The present invention connects beam assembly schematic diagram two to Figure 14;
Figure 15 is burst bearing block assembly schematic diagram of the present invention;
Figure 16 is hydraulic tensioning assembly schematic diagram of the present invention.
Detailed description of the invention
In order to make technical problem to be solved by this invention, technical scheme and beneficial effect clearly, understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
As shown in Fig. 1-Figure 16, bifilar numerical control diamond wire saw of the present invention, comprising:
Column chassis component 1: left and right forms holder 1-1; Column chassis component has section bar assembly welding to form, and after artificial aging, contour formation holder 1-1 processed by two platforms.
Pillar parts 2: be made up of the left and right pillar assembly be separately fixed on the two holder 1-1 of left and right, each columns assemblies comprises column 2-1, elevating screw 2-2, lifting nut 2-4, large bevel gear 2-6, sliding case 2-7, column roller 2-8; Wherein, described elevating screw 2-2 one end is assemblied in the top of column 2-1 by screw rodb base 2-3 by bearing, elevating screw 2-2 head assembling large bevel gear 2-6; Sliding case 2-7 is assembled together by four column roller 2-8 and column 2-1, forms a moving sets; Lifting nut 2-4 and lock nut 2-5 is fixed on sliding case 2-7, simultaneously and elevating screw 2-2 coordinate, by the rotating of elevating screw 2-2, cunning case 2-7 moves up and down along column 2-1 direction.
Rope sheave parts 3: be fixed on sliding case 2-7 by rope sheave frame 35, are comprised and being separately fixed on rope sheave frame 35 and the drive wheel assemblies 31 cooperatively interacted, tensioning wheel assembly 32, transition wheel assembly 33, drive motors assembly 34; Wherein, drive wheel assemblies 31 comprises: drive shaft 31-1, main spindle box 31-2, primary shaft belt pulley 31-3, drives rope sheave one 31-5, distance piece one 31-6, drives rope sheave two 31-7; Drive shaft 31-1 is by bearing assemble on main spindle box 31-2, and drive shaft 31-1 one end assembling primary shaft belt pulley 31-3, the other end turns successively joins rope sheave seat one 31-4, drives rope sheave one 31-5, distance piece one 31-6, drives rope sheave two 31-7, mainshaft nut 31-8.Tensioning wheel assembly 32 comprises: tensioning main shaft 32-1, tensioning main spindle box 32-2, regulating wheel 32-4; Described tensioning main shaft 32-1 is by bearing assemble on tensioning main shaft 32-2 case, and one end assembles rope sheave seat two 32-3 successively, regulating wheel 32-4.Transition wheel assembly 33 comprises transition wheel main shaft 33-1, transition wheel main spindle box 33-2, transition rope sheave 33-4; Transition wheel main shaft 33-1 is by bearing assemble on transition wheel main spindle box 33-2, and one end assembles rope sheave seat three 33-3 successively, transition rope sheave 33-4, transition wheel mainshaft nut 33-5.Drive motors assembly 34 comprises mair motor 34-1, mair motor belt wheel (34-2), mair motor 34-1 drives the primary shaft belt pulley 31-3 in mair motor belt wheel 34-2 drive drive wheel assemblies 31, and then drives rope sheave one 31-5, distance piece one 31-6, drives rope sheave two 31-7 to rotate.
Guiding parts 4: by slider block 4-1, two pieces slide bar 4-2, four fairlead 4-3, decelerator base plate 4-4, slider block base plate 4-5, guide plate 4-6, directive wheel 4-7, guiding decelerator 4-8, guiding screw mandrel 4-9, spigot nut 4-10; Wherein, two pieces slide bar 4-2, decelerator base plate 4-4, slider block base plate 4-5 affixed composition rock-steady structure, and four the fairlead 4-3 be fixed on slider block base plate 4-5 are slidably matched; Guiding leading screw 4-9 one end by bearing assemble decelerator base plate 4-4, and coordinates with guiding decelerator 4-8 output shaft hole; Spigot nut 4-10 is fixed on slider block base plate 4-5 and also coordinates with guiding leading screw 4-9; Directive wheel 4-7 is fixed on guide plate 4-6, guide plate 4-6 is fixed on slider block base plate 4-5, guiding decelerator 4-8 drives the rotating of guiding leading screw 4-9, and under the effect by spigot nut 4-10, the directive wheel 4-7 be fixed on guide plate 4-6 can move back and forth along slide bar 4-2 direction.
Upper connection beam assembly 5: comprising: upper articulated beam 5-1, lifting decelerator 5-2, power transmission shaft 5-3, two cone pinion 5-5, wherein, upper articulated beam 5-1 two ends connect with left and right pillar 2-1 respectively, four bearing block 5-4 are fixed in articulated beam 5-1, two pieces left and right power transmission shaft 5-3 is assembled together by bearing and four bearing block 5-4, one end 5-3 of two pieces power transmission shaft coordinates with lifting decelerator 5-2 output shaft hole respectively, other end assembling two pieces cone pinion 5-5, two pieces cone pinion 5-5 engages with left and right pillar assembly large bevel gear 2-6 respectively, lifting decelerator 5-2 drives power transmission shaft 5-3, by the engagement of large cone pinion, thus drive left and right elevating screw 2-2's, the sliding case 2-7 of left and right pillar assembly is driven to move up and down along column direction.
Chassis parts 6: comprise bogie frame 6-1, chassis 6-2, burst decelerator 6-3, chassis screw mandrel 6-4, chassis nut 6-5, eight chassis wheel seat 6-6, four chassis wheel shaft 6-7, four trolley wheel 6-8, point sheet bearing block 6-9; Wherein, chassis wheel shaft 6-7 is assembled together by bearing and trolley wheel 6-7, and two ends and two pieces chassis wheel seat 6-6 coordinate, eight described chassis wheel seat 6-6, four chassis wheel shaft 6-7, four trolley wheel 6-7 form four cover trolley wheel assemblies, and four cover trolley wheel component assembling are on chassis 6-2; Bogie frame 6-1 has two rail, and chassis 6-2 overlaps trolley wheel component assembling on chassis part frame 6-1 rail by four; Chassis leading screw 6-4 is dividing on sheet bearing block 6-9 by bearing assemble, sheet bearing block 6-9 is divided to be fixed on bogie frame 6-1, one end of chassis leading screw 6-4 coordinates with the output shaft hole being fixed on the burst decelerator 6-3 on bogie frame, the end of thread and the chassis nut 6-5 be fixed on chassis of chassis screw mandrel 6-4 coordinate, burst decelerator 6-3 drives chassis leading screw 6-4 rotating, under chassis nut 6-5 effect, chassis moves reciprocatingly along rail direction.
Hydraulic tensioning parts 7: comprising: Hydraulic Station 7-1, hydraulic cylinder 7-2, tightening box support 7-3, upper slide 7-4, lower skateboard 7-5, hydraulic cylinder push pedal 7-6; Wherein, upper slide 7-4 and lower skateboard 7-4 complements each other to form a moving sets, lower skateboard 7-4 is fixed on a box bracket 7-3, the tensioning wheel assembly 32 of rope sheave parts 3 is fixed on upper slide 7-4, hydraulic cylinder 7-2 cylinder body is fixed on tightening box support 7-3, piston rod coordinates with the hydraulic cylinder push pedal 7-6 being fixed on upper slide, Hydraulic Station 7-1 is assemblied in tightening box support 7-3, under automatically controlled instruction, Hydraulic Station 7-1 is to hydraulic cylinder 7-2 fuel feeding, piston rod, by hydraulic cylinder push pedal 7-6, promotes upper slide 7-4 motion, thus realizes the motion of regulating wheel.
Electric cabinet parts 8: the control system being entire machine, control chassis 6-2 and move reciprocatingly along rail direction, and the rope sheave parts 3 controlling sliding case 2-7 and be fixed on sliding case, guiding parts 4, hydraulic tensioning parts 7 can do along column direction and repeatedly move.Electric cabinet is under manual mode: chassis can move reciprocatingly along rail direction (Y-axis).Sliding case and the rope sheave parts be fixed on sliding case, guiding parts, hydraulic tensioning parts can do along column direction (Z axis) and repeatedly move.Hydraulic tensioning parts can realize the tensioning of rope and unclamp.Mair motor drives driving wheel, thus makes beading diamond along driving wheel, and regulating wheel, transition wheel, directive wheel is taken exercises, and can frequency control.Under auto state: the setting to depth of cut can be realized, automatically rising to cutting degree of liter, the setting to burst thickness and point blade number can be realized, realize auto plate separation, to completing cutting blade number, realizing automatically stopping.Can monitor in real time tensile force, when in cutting process, resistance becomes large, and diamond bead string rope tensile force becomes large, automatically reduces tensile force, reduces cutting speed simultaneously, and diamond bead string rope linear velocity, prevents disconnected rope.Diamond bead string rope linear velocity and cutting speed can be monitored in real time and realize intellectuality.
The bifilar diamond bead string rope of the present invention's bifilar numerical control diamond wire saw is independent tensioning, avoids diamond bead string rope girth different and not tight situation.And tensile force is monitored in real time, intelligent management.Namely meet the required tensile force of cutting, ensure surprisingly to break rope again.The bifilar cutting thickness of bifilar numerical control diamond wire saw is adjusted by distance piece thickness, can not be limited to the distance of rope sheave groove, can meet the requirement of client to cutting different-thickness.The sub-thread diamond bead string rope of bifilar numerical control diamond wire saw is that independently motor drives, and a motor drives one diamond bead string rope, guarantees the cutting force of enough power and sub-thread diamond bead string rope.
Above-mentioned explanation illustrate and describes the preferred embodiments of the present invention, as previously mentioned, be to be understood that the present invention is not limited to the form disclosed by this paper, should not regard the eliminating to other embodiments as, and can be used for other combinations various, amendment and environment, and can in invention contemplated scope described herein, changed by the technology of above-mentioned instruction or association area or knowledge.And the change that those skilled in the art carry out and change do not depart from the spirit and scope of the present invention, then all should in the protection domain of claims of the present invention.

Claims (9)

1. bifilar numerical control diamond wire saw, is characterized in that: comprising:
Column chassis component (1): left and right forms holder (1-1);
Pillar parts (2): be made up of the left and right pillar assembly be separately fixed on left and right two holders (1-1), each columns assemblies comprises column (2-1), elevating screw (2-2), lifting nut (2-4), large bevel gear (2-6), sliding case (2-7), column roller (2-8); Wherein, elevating screw (2-2) one end is assemblied in the top of column (2-1), elevating screw (2-2) head assembling large bevel gear (2-6); Sliding case (2-7) is assembled together by column roller (2-8) and column (2-1), forms a moving sets; Lifting nut (2-4) is fixed on sliding case (2-7), simultaneously and elevating screw (2-2) cooperation, by the rotating of elevating screw (2-2), sliding case (2-7) moves up and down along column (2-1) direction;
Rope sheave parts (3): be fixed on sliding case (2-7) by rope sheave frame (35), comprise and be separately fixed at rope sheave frame (35) and go up and the drive wheel assemblies cooperatively interacted (31), tensioning wheel assembly (32), transition wheel assembly (33), drive motors assembly (34); Wherein, drive wheel assemblies (31) comprising: drive shaft (31-1), main spindle box (31-2), primary shaft belt pulley (31-3), drive rope sheave one (31-5), distance piece one (31-6), drives rope sheave two (31-7); Drive shaft (31-1) is assemblied on main spindle box (31-2), drive shaft (31-1) one end assembling primary shaft belt pulley (31-3), other end assembling drives rope sheave one (31-5), distance piece (31-6), drives rope sheave two (31-7); Tensioning wheel assembly (32) comprising: tensioning main shaft (32-1), tensioning main spindle box (32-2), regulating wheel (32-4); Tensioning main shaft (32-1) is assemblied on tensioning main shaft (32-2) case, tensioning main shaft (32-1) one end assembling regulating wheel (32-4); Transition wheel assembly (33) comprises transition wheel main shaft (33-1), transition wheel main spindle box (33-2), transition rope sheave (33-4); Transition wheel main shaft (33-1) is assemblied on transition wheel main spindle box (33-2), one end assembling rope transition rope sheave (33-4); Drive motors assembly (34) comprises mair motor (34-1), mair motor belt wheel (34-2), mair motor (34-1) drives mair motor belt wheel (34-2) to drive primary shaft belt pulley (31-3) in drive wheel assemblies (31), and then drive rope sheave one (31-5), distance piece one (31-6), drives rope sheave two (31-7) to rotate;
Guiding parts (4): by slider block (4-1), two pieces slide bar (4-2), four fairleads (4-3), decelerator base plate (4-4), slider block base plate (4-5), guide plate (4-6), directive wheel (4-7), guiding decelerator (4-8), guiding screw mandrel (4-9), spigot nut (4-10); Wherein, two pieces slide bar (4-2), decelerator base plate (4-4), slider block base plate (4-5) affixed composition rock-steady structure, and four fairleads (4-3) be fixed on slider block base plate (4-5) are slidably matched; Guiding leading screw (4-9) one end by bearing assemble decelerator base plate (4-4), and coordinates with guiding decelerator (4-8) output shaft hole; Spigot nut (4-10) is fixed on slider block base plate (4-5) and above also coordinates with guiding leading screw (4-9); Directive wheel (4-7) is fixed on guide plate (4-6), guide plate (4-6) is fixed on slider block base plate (4-5), guiding decelerator (4-8) drives the rotating of guiding leading screw (4-9), under effect by spigot nut (4-10), the directive wheel (4-7) be fixed on guide plate (4-6) can move back and forth along slide bar (4-2) direction;
Upper connection beam assembly (5): comprising: upper articulated beam (5-1), lifting decelerator (5-2), power transmission shaft (5-3), two cone pinions (5-5); Wherein, upper articulated beam (5-1) two ends connect with left and right pillar (2-1) respectively, lifting decelerator (5-2) and power transmission shaft (5-3) are arranged in articulated beam (5-1), outer end assembling cone pinion (5-5) of power transmission shaft, lifting decelerator (5-2) drives power transmission shaft (5-3) and then drives two cone pinions (5-5), and two cone pinions (5-5) engage with the large bevel gear (2-6) of left and right pillar assembly respectively; Lifting decelerator (5-2) drives power transmission shaft (5-3), by the engagement of large cone pinion, thus driving left and right elevating screw (2-2), drive the sliding case (2-7) of left and right pillar assembly to move up and down along column direction;
Chassis parts (6): comprise by bogie frame (6-1), chassis (6-2), burst decelerator (6-3), chassis screw mandrel (6-4); Wherein, bogie frame (6-1) coordinates with column underframe assemblies (1), burst decelerator (6-2) is fixed on bogie frame (6-1), and burst decelerator (6-3) drives chassis screw mandrel (6-4) and then drives chassis (6-2) mobile along bogie frame (6-1);
Hydraulic tensioning parts (7): be arranged on that sliding case (2-7) is upper to be realized the tensioning of rope and unclamp;
Electric cabinet parts (8): the control system being entire machine, control chassis (6-2) to move reciprocatingly along rail direction, the rope sheave parts (3) controlling sliding case (2-7) and be fixed on sliding case, guiding parts (4), hydraulic tensioning parts (7) can do along column direction and repeatedly move.
2. bifilar numerical control diamond wire saw as claimed in claim 1, is characterized in that: described column chassis component (1) is formed by section bar assembly welding, and middle formation support, two ends form contour platform-type holder (11).
3. bifilar numerical control diamond wire saw as claimed in claim 1, it is characterized in that: described elevating screw (2-2) one end is assemblied in the top of column (2-1) by screw rodb base (2-3) by bearing, sliding case (2-7) is assembled together by four column rollers (2-8) and column (2-1), forms a moving sets. and lifting nut (2-4) and lock nut (2-5) are fixed on sliding case (2-7).
4. bifilar numerical control diamond wire saw as claimed in claim 1, it is characterized in that: described drive shaft (31-1) by bearing assemble on main spindle box (31-2), drive shaft (31-1) one end assembling primary shaft belt pulley (31-3), the other end turns successively joins rope sheave seat one (31-4), drive rope sheave one (31-5), distance piece one (31-6), drive rope sheave two (31-7), mainshaft nut (31-8).
5. bifilar numerical control diamond wire saw as claimed in claim 1, it is characterized in that: described tensioning main shaft (32-1) by bearing assemble on tensioning main shaft (32-2) case, one end assembles rope sheave seat two (32-3) successively, regulating wheel (32-4).
6. bifilar numerical control diamond wire saw as claimed in claim 1, it is characterized in that: described transition wheel main shaft (33-1) by bearing assemble on transition wheel main spindle box (33-2), one end assembles rope sheave seat three (33-3) successively, transition rope sheave (33-4), transition wheel mainshaft nut (33-5).
7. bifilar numerical control diamond wire saw as claimed in claim 1, it is characterized in that: in described upper connection beam assembly (5), upper articulated beam (5-1) two ends connect with left and right pillar (2-1) respectively, four bearing blocks (5-4) are fixed in articulated beam (5-1), two pieces left and right power transmission shaft (5-3) is assembled together by bearing and four bearing blocks (5-4), one end (5-3) of two pieces power transmission shaft coordinates with lifting decelerator (5-2) output shaft hole respectively, other end assembling two pieces cone pinion (5-5), two pieces cone pinion (5-5) engages with left and right pillar assembly large bevel gear (2-6) respectively.
8. bifilar numerical control diamond wire saw as claimed in claim 1, it is characterized in that: described chassis parts (6) comprising: bogie frame (6-1), chassis (6-2), burst decelerator (6-3), chassis screw mandrel (6-4), chassis nut (6-5), eight chassis wheel seats (6-6), four chassis wheel shafts (6-7), four trolley wheel (6-8), point sheet bearing block (6-9); Wherein, chassis wheel shaft (6-7) is assembled together by bearing and trolley wheel (6-7), two ends and two pieces chassis wheel seat (6-6) coordinate, eight described chassis wheel seats (6-6), four chassis wheel shafts (6-7), four trolley wheel (6-7) form four cover trolley wheel assemblies, and four cover trolley wheel component assembling are on chassis (6-2); Bogie frame (6-1) has two rail, and chassis (6-2) overlaps trolley wheel component assembling on chassis part frame (6-1) rail by four; Chassis leading screw (6-4) is dividing on sheet bearing block (6-9) by bearing assemble, sheet bearing block (6-9) is divided to be fixed on bogie frame (6-1), one end of chassis leading screw (6-4) coordinates with the output shaft hole being fixed on the burst decelerator (6-3) on bogie frame, the end of thread and the chassis nut (6-5) be fixed on chassis of chassis screw mandrel (6-4) coordinate, burst decelerator (6-3) drives chassis leading screw (6-4) rotating, under chassis nut (6-5) effect, chassis moves reciprocatingly along rail direction.
9. bifilar numerical control diamond wire saw as claimed in claim 1, it is characterized in that: described hydraulic tensioning parts (7) comprising: Hydraulic Station (7-1), hydraulic cylinder (7-2), tightening box support (7-3), upper slide (7-4), lower skateboard (7-5), hydraulic cylinder push pedal (7-6), wherein, upper slide (7-4) and lower skateboard (7-4) complement each other to form a moving sets, lower skateboard (7-4) is fixed on a box bracket (7-3), the tensioning wheel assembly (32) of rope sheave parts (3) is fixed on upper slide (7-4), hydraulic cylinder (7-2) cylinder body is fixed on tightening box support (7-3), piston rod coordinates with the hydraulic cylinder push pedal (7-6) being fixed on upper slide, Hydraulic Station (7-1) is assemblied in tightening box support (7-3), under automatically controlled instruction, Hydraulic Station (7-1) is to hydraulic cylinder (7-2) fuel feeding, piston rod is by hydraulic cylinder push pedal (7-6), promote upper slide (7-4) motion, thus realize the motion of regulating wheel.
CN201410489424.9A 2014-09-23 2014-09-23 Bifilar numerical control diamond wire saw Expired - Fee Related CN104227851B (en)

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CN104760141A (en) * 2015-04-15 2015-07-08 岑溪市超雄石材有限公司 Plate separator
CN105437380A (en) * 2015-11-05 2016-03-30 芜湖赛特施工设备有限公司 Wire saw cutting machine for false bracket
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CN109591200A (en) * 2018-11-09 2019-04-09 宜昌迪森智能科技有限公司 Stabilization rope saw and the method for preventing diamond-wire from shaking using rope saw
CN112264788A (en) * 2020-11-30 2021-01-26 桂林晶锋科技有限公司 Automatic bead threading machine for diamond beads

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CN104760141A (en) * 2015-04-15 2015-07-08 岑溪市超雄石材有限公司 Plate separator
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CN112264788A (en) * 2020-11-30 2021-01-26 桂林晶锋科技有限公司 Automatic bead threading machine for diamond beads
CN112264788B (en) * 2020-11-30 2024-05-24 桂林晶锋科技有限公司 Automatic diamond bead threading machine

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