CN201693659U - Portable concrete component cutting equipment - Google Patents

Portable concrete component cutting equipment Download PDF

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Publication number
CN201693659U
CN201693659U CN2010202413167U CN201020241316U CN201693659U CN 201693659 U CN201693659 U CN 201693659U CN 2010202413167 U CN2010202413167 U CN 2010202413167U CN 201020241316 U CN201020241316 U CN 201020241316U CN 201693659 U CN201693659 U CN 201693659U
Authority
CN
China
Prior art keywords
wheel
diamond
wire
sawline
rope sheave
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2010202413167U
Other languages
Chinese (zh)
Inventor
张华�
李鹏
吴安
曹恩钦
董威
祝志锋
刘超太
刘玉建
谢丹蕾
唐明明
臧玺名
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BEIJING CABR Co Ltd
Institute of Building Mechanization of Chinese Academy of Building Research
Langfang Kaibo Construction Machinery Technology Co Ltd
Original Assignee
BEIJING CABR Co Ltd
Institute of Building Mechanization of Chinese Academy of Building Research
Langfang Kaibo Construction Machinery Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BEIJING CABR Co Ltd, Institute of Building Mechanization of Chinese Academy of Building Research, Langfang Kaibo Construction Machinery Technology Co Ltd filed Critical BEIJING CABR Co Ltd
Priority to CN2010202413167U priority Critical patent/CN201693659U/en
Application granted granted Critical
Publication of CN201693659U publication Critical patent/CN201693659U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Working Measures On Existing Buildindgs (AREA)

Abstract

The utility model relates to portable concrete component cutting equipment, comprising a driving wheel box, a diamond rope sawing wire and a machine frame, wherein the driving wheel box comprises a large rope wheel and a power box which is used for driving the large rope wheel to rotate; the wall to be cut is fixedly connected with two wall fixing guide brackets. Each wall fixing guide bracket is respectively composed of a wall fixed bracket and a guide wheel universally and rotatably connected with the wall fixing guide bracket by a wheel rack. The diamond rope sawing wire is sheathed between the large rope wheel and the guide wheel. The machine frame is arranged on the ground through a ground base. The machine frame is connected with a tension wheel, and the tension wheel is connected with the diamond rope sawing wire between the large rope wheel and the guide wheel. The machine frame is also provided with a feeding motor and a track. The utility model has the advantages of combination of advance and economy, sufficient utilization of existing scientific research results, advanced technological characteristics, simple process, convenient processing, combination of reliability and flexibility, advanced technology, high speed and high cutting efficiency.

Description

A kind of lightweight concrete component cutting equipment
Technical field
The utility model relates to a kind of special equipment that cuts the concrete walls body and function.
Background technology
The present domestic indigenous method that the transformation of existing building is mainly still adopted handwork, promptly strike, cut a hole, pound and the technology or the hole technologies that begin to rehearse such as holes, these conventional methods have shortcomings such as labour intensity is big, operating efficiency is low, construction speed is slow, construction quality difference, can influence the correctional effect of existing building, so be badly in need of improving.
The utility model content
The purpose of this utility model provides a kind of lightweight concrete component cutting equipment, solve that traditional concrete wall cutting method labour intensity is big, operating efficiency is low, construction speed is slow, the technical problem of construction quality difference.
For achieving the above object, the utility model adopts following technical scheme: a kind of lightweight concrete component cutting equipment, comprise initiatively roller box, diamond-wire sawline and frame, wherein the driving wheel case comprises big rope sheave and drives the headstock that big rope sheave rotates, it is characterized in that: on body of wall to be cut, be fixedly connected with two body of wall fixed guide supports, each body of wall fixed guide support is formed by the body of wall fixed support with by the universal directive wheel that is rotatably connected on the body of wall fixed support of wheel carrier, described diamond-wire sawline is enclosed between big rope sheave and the directive wheel, described frame places on the ground by ground support, be connected with regulating wheel on the frame, and regulating wheel matches with diamond-wire sawline between big rope sheave and the directive wheel, also have a feeding motor and a track on the frame, described active roller box places on the track, and the output of feeding motor slides along track by screw drive active roller box.
Described headstock is reducing motor or hydraulic motor.
Regulating wheel on the described frame is two or more.
On each body of wall fixed guide support two or more directive wheels are arranged.
The feed speed of described diamond-wire sawline is 5~12r/min, the diameter of big rope sheave is 250~600mm, and the rotating speed of big rope sheave is 600~1000r.p.m, and the diameter of directive wheel is 150~250mm, the power of headstock is 7.5~15kW, and the power of feeding motor is 0.1~0.25kW.
Compared with prior art the utlity model has following characteristics and beneficial effect: the utility model is the special equipment of inventing at engineering such as wall body structure cutting in the existing building transformation specially, adapt with the domestic existing level of production and sawing material, and have that operation form and the scope of application are big, complete, the job safety of security control parts, advantage in light weight, easy for operation.Use the utility model cutting concrete wall, can reduce staff's labour intensity greatly, improve staff's operating efficiency, accelerating construction progress improves construction quality, and to the influence of environment is little, shockproof, noise is low, free from dust is polluted.
The utility model advance and economy are taken into account, and have made full use of existing scientific achievement, not only have advanced technical characterstic, also have processing advantage simple, easy to maintenance.The utility model reliability and flexibility take into account, and advanced technology has the advantages that speed is fast, cutting efficiency is high, and straighforward operation can realize under water, the cutting operation of deathtrap.The utility model applied range, the cutting of described diamond-wire sawline is not subjected to the restriction of cut substrate size, but any direction cutting, and the otch that cuts out is straight, need not subsequent handling, little to the influence of fabric structure.
Description of drawings
The utility model is described in more detail below in conjunction with accompanying drawing.
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is the schematic diagram of body of wall fixed guide support.
Fig. 3 is an active roller box feed system principle schematic.
Reference numeral: 1-is roller box, 2-regulating wheel, 3-diamond-wire sawline, 4-body of wall fixed guide support, 5-ground support, 6-track, 7-frame, 8-cooling water pipe, 9-body of wall, 10-directive wheel, the big rope sheave of 11-, 12-headstock, 13-wheel carrier, 14-body of wall fixed support, 15-screw rod, 16-feeding motor initiatively.
The specific embodiment
Embodiment is referring to Fig. 1, shown in Figure 2, this lightweight concrete component cutting equipment, comprise initiatively roller box 1, diamond-wire sawline 3 and frame 7, wherein initiatively roller box 1 comprises big rope sheave 11 and drives the headstock 12 that big rope sheave rotates, and headstock 12 is reducing motor or hydraulic motor.On body of wall to be cut 9, be fixedly connected with two body of wall fixed guide supports 4, each body of wall fixed guide support 4 is formed by body of wall fixed support 14 with by the wheel carrier 13 universal directive wheels 10 that are rotatably connected on the body of wall fixed support, directive wheel 10 on each body of wall fixed guide support 4 has two or more, is two directive wheels in the present embodiment.Described diamond-wire sawline 3 is enclosed between big rope sheave 11 and the directive wheel 10.There is a water filling port cut place at diamond-wire sawline 3 and body of wall 9, during work, uses cooling water pipe 8 to the water filling of water filling port place.
Described frame 7 places on the ground by ground support 5, be connected with two or more regulating wheels 2 on the frame 7, and regulating wheel 2 matches with diamond-wire sawline 3 between big rope sheave and the directive wheel, in the present embodiment, is connected with seven regulating wheels 2 on the frame 7.
Referring to Fig. 1, Fig. 3, also have a feeding motor 16 and a track 6 on the frame 7, described active roller box 1 places on the track 6, and the output of feeding motor 16 drives active roller box 1 by screw rod 15 and slides along track 6.
Design of the present utility model strictly observes the standard of " construction machine and equipment electric marble cutter " JB/T7825-1999.Following under the prerequisite of above-mentioned design principle, transforming actual needs, analyzing the building structure cut coverage, formulating the stroke of track and diamond-wire sawline in conjunction with existing building.
Described body of wall fixed guide support can be adjusted arbitrarily and be fixed in the building structure with crab-bolt in advance according to the dimensional structure of want cutting position.Each directive wheel that is installed on the body of wall fixed support can rotate arbitrarily according to the cutting needs 360 degree directions of diverse location, to realize the adjustment of diamond-wire sawline direction.Regulating wheel is fixed on the whole frame, and makes the diamond-wire sawline be in tensioning state, and finishes its feed motion.Different cut lengths need by be fixed on the body of wall body of wall fixed guide support with the diamond-wire sawline on demand size lead.Frame is to fix on the ground by ground support.For guaranteeing that the diamond-wire sawline has enough cutting powers, the power match of the diameter of directive wheel and regulating wheel and frictional force of sawing generation to restricting and motor is most important, and the selection of these parameters directly influences cutting speed, cutting efficiency and cut quality.In the present embodiment, the feed speed of diamond-wire sawline is 5~12r/min, and the diameter of big rope sheave is 250~600mm, the rotating speed of big rope sheave is 600~1000r.p.m, the diameter of directive wheel is 150~250mm, and the power of headstock is 7.5~15kW, and the power of feeding motor is 0.1~0.25kW.
Body of wall fixed guide support, directive wheel and regulating wheel are to guarantee the turnover of diamond-wire sawline and make the diamond-wire sawline produce the device of enough tensile forces.Tensile force is crossed the young pathbreaker influences cutting speed and cut quality, can not produce enough cutting forces; Tensile force is excessive bigger to diamond-wire sawline, body of wall fixed guide support, directive wheel and regulating wheel wearing and tearing, therefore, designs adjustable guiding clamping system, selects suitable tensile force that assurance equipment normally is cut with very big effect.
For the body of wall that guarantees diamond-wire sawline in the cutting process and xoncrete structure to be cut is in tensioning state all the time, and finish its feed motion, one track is arranged on the frame, in sawing process, along with the relative position of the body of wall of diamond-wire sawline and xoncrete structure constantly changes, by the effect of feeding motor, move after active roller box general is automatic in orbit.
The diamond-wire sawline is by big rope sheave and the regulating wheel on the frame in the roller box (driving wheel) initiatively and be fixed on gyration between the directive wheel on the body of wall fixed guide support on the body of wall (by the control rotation direction of the big rope sheave in the roller box initiatively, can make the motion of diamond-wire sawline reciprocating rotating), the walls concrete structure is got off according to the size sawing of appointment.

Claims (5)

1. lightweight concrete component cutting equipment, comprise initiatively roller box (1), diamond-wire sawline (3) and frame (7), wherein initiatively roller box (1) comprises big rope sheave (11) and drives the headstock (12) that big rope sheave rotates, it is characterized in that: on body of wall to be cut (9), be fixedly connected with two body of wall fixed guide supports (4), each body of wall fixed guide support (4) is formed by body of wall fixed support (14) with by the universal directive wheel (10) that is rotatably connected on the body of wall fixed support of wheel carrier (13), described diamond-wire sawline (3) is enclosed between big rope sheave (11) and the directive wheel (10), described frame (7) places on the ground by ground support (5), be connected with regulating wheel (2) on the frame (7), and regulating wheel (2) matches with diamond-wire sawline (3) between big rope sheave and the directive wheel, frame (7) goes up also has a feeding motor (16) and a track (6), described active roller box (1) places on the track (6), and the output of feeding motor (16) drives active roller box (1) by screw rod (15) and slides along track (6).
2. lightweight concrete component cutting equipment according to claim 1 is characterized in that: described headstock (12) is reducing motor or hydraulic motor.
3. lightweight concrete component cutting equipment according to claim 1 is characterized in that: the regulating wheel (2) on the described frame (7) is two or more.
4. lightweight concrete component cutting equipment according to claim 1 is characterized in that: on each body of wall fixed guide support (4) two or more directive wheels (10) are arranged.
5. lightweight concrete component cutting equipment according to claim 1, it is characterized in that: the feed speed of described diamond-wire sawline is 5~12r/min, the diameter of big rope sheave is 250~600mm, the rotating speed of big rope sheave is 600~1000r.p.m, the diameter of directive wheel is 150~250mm, the power of headstock is 7.5~15kW, and the power of feeding motor is 0.1~0.25kW.
CN2010202413167U 2010-06-29 2010-06-29 Portable concrete component cutting equipment Expired - Fee Related CN201693659U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010202413167U CN201693659U (en) 2010-06-29 2010-06-29 Portable concrete component cutting equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010202413167U CN201693659U (en) 2010-06-29 2010-06-29 Portable concrete component cutting equipment

Publications (1)

Publication Number Publication Date
CN201693659U true CN201693659U (en) 2011-01-05

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ID=43394904

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Application Number Title Priority Date Filing Date
CN2010202413167U Expired - Fee Related CN201693659U (en) 2010-06-29 2010-06-29 Portable concrete component cutting equipment

Country Status (1)

Country Link
CN (1) CN201693659U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109940772A (en) * 2019-04-30 2019-06-28 应急管理部上海消防研究所 Remote-controlled fire-fighting diamond wire saw dismantling equipment
CN114250762A (en) * 2021-11-26 2022-03-29 中铁十局集团第三建设有限公司 Grooving construction method for underground diaphragm wall foundation
CN114770761A (en) * 2022-04-12 2022-07-22 重庆建工住宅建设有限公司 Concrete column cutting device for house building translation

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109940772A (en) * 2019-04-30 2019-06-28 应急管理部上海消防研究所 Remote-controlled fire-fighting diamond wire saw dismantling equipment
CN114250762A (en) * 2021-11-26 2022-03-29 中铁十局集团第三建设有限公司 Grooving construction method for underground diaphragm wall foundation
CN114770761A (en) * 2022-04-12 2022-07-22 重庆建工住宅建设有限公司 Concrete column cutting device for house building translation

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110105

Termination date: 20130629