CN201816144U - Scroll sawing machine provided with tilting mechanism - Google Patents
Scroll sawing machine provided with tilting mechanism Download PDFInfo
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- CN201816144U CN201816144U CN2010205726093U CN201020572609U CN201816144U CN 201816144 U CN201816144 U CN 201816144U CN 2010205726093 U CN2010205726093 U CN 2010205726093U CN 201020572609 U CN201020572609 U CN 201020572609U CN 201816144 U CN201816144 U CN 201816144U
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- 238000005096 rolling process Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 abstract description 3
- 229910003460 diamond Inorganic materials 0.000 abstract description 2
- 239000010432 diamond Substances 0.000 abstract description 2
- 230000003746 surface roughness Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 230000002441 reversible effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种带摆动机构的线锯床。The utility model relates to a wire sawing machine with a swing mechanism.
背景技术Background technique
传统线锯床,其进给运动一般为工件相对线锯丝直线移动。切割圆棒料时,线锯丝与工件的接触长度不断变化,使锯切力大小、锯丝受力变形等也发生变化,引起工艺系统振动,降低切割表面形状精度。如果锯切过程中线锯丝附加摆动,即在单向连续运动锯床上增加摇摆运动,保持锯丝与工件的接触长度不变或最短,有利于减小锯切力的变化,减小线锯丝的振幅。提高切割表面质量。In traditional wire sawing machines, the feed movement is generally a linear movement of the workpiece relative to the wire saw wire. When cutting round bar material, the contact length between the wire saw wire and the workpiece changes continuously, which causes changes in the sawing force, deformation of the saw wire, etc., causing vibration of the process system and reducing the shape accuracy of the cutting surface. If the wire saw wire additionally swings during the sawing process, that is, increase the swing motion on the one-way continuous motion sawing machine to keep the contact length between the wire saw and the workpiece constant or shortest, which is beneficial to reduce the change of the sawing force and reduce the wire saw wire. amplitude. Improve cut surface quality.
实用新型内容Utility model content
本实用新型的目的就是为解决上述问题,提供一种带摆动机构的线锯床,它以环形金刚石线锯丝作为切割工具,锯丝单方向连续运动,消除切割速度变化对加工表面粗糙度及表面损伤层的影响,还具有切割速度大,效率高等优点,主要用于硬脆材料的切割实验。The purpose of this utility model is to solve the above problems and provide a wire sawing machine with a swing mechanism, which uses a ring-shaped diamond wire saw wire as a cutting tool, and the saw wire moves continuously in one direction, eliminating the impact of cutting speed changes on the roughness and surface Influenced by the damaged layer, it also has the advantages of high cutting speed and high efficiency, and is mainly used for cutting experiments of hard and brittle materials.
为实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种带摆动机构的线锯床,它包括锯床框架,在锯床框架上安装有进给伺服电机,进给伺服电机带动下滑板上下移动,在下滑板上以摆动方式安装摆动装置,摆动装置上设有导轮组,环形锯丝安装在导轮组上,在导轮组中任意一个导轮上安装有电主轴。A wire sawing machine with a swing mechanism, which includes a sawing machine frame, on which a feed servo motor is installed, the feed servo motor drives a sliding plate to move up and down, and a swinging device is installed on the sliding plate in a swinging manner. The guide wheel set, the circular saw wire is installed on the guide wheel set, and an electric spindle is installed on any one of the guide wheel sets.
所述摆动装置为摆动锯弓,导轮组有四个导轮,分别安装在摆动锯弓的四角;环形锯丝安装在四个导轮上;在摆动锯弓上以环形锯丝中点为圆心设有两条同心圆弧作为旋转导向导轨,两支承轴I端部安装滚动轴承,滚动轴承与上部的旋转导向导轨相配合;可上下调节的支撑轴II与下部的旋转导向导轨相配合;摆动锯弓通过扇形齿轮与可正反转的小齿轮连接,小齿轮与摆动伺服电机连接;两支承轴I和支撑轴II将摆动锯弓安装在下滑板上,下滑板通过滚珠丝杠机构由进给伺服电机驱动上下运动。The oscillating device is a swing saw bow, and the guide wheel set has four guide wheels, which are respectively installed at the four corners of the swing saw bow; the circular saw wire is installed on the four guide wheels; on the swing saw bow, the center point of the circular saw wire is There are two concentric circular arcs in the center of the circle as the rotary guide rails, rolling bearings are installed at the ends of the two supporting shafts I, and the rolling bearings are matched with the upper rotary guide rails; the vertically adjustable support shaft II is matched with the lower rotary guide rails; the oscillating saw The bow is connected with the reversible pinion through the sector gear, and the pinion is connected with the swing servo motor; the two support shafts I and II install the swing saw bow on the lower plate, and the lower plate is driven by the feed servo through the ball screw mechanism. The motor drives the up and down movement.
本实用新型的工作原理为:无缝环形锯丝绕在四个导轮上,由调节装置将锯丝涨紧,电主轴驱动使环形锯丝单方向运动。进给伺服电机驱动滚珠丝杠机构,带动下滑板进给运动,进给速度可自动调节。为保证锯丝与工件接触长度保持不变或最短,增加摆动装置即摆动锯弓。锯丝需绕锯丝中点在切削平面内左右摆动,该点在被加工工件的内部,安装转动轴会与工件发生干涉。实际利用以锯丝中点为圆心的两条同心圆弧作为旋转导向导轨,两个支承轴I端部安装滚动轴承,滚动轴承与上部的旋转导向导轨相配合,并减小摩擦力。支承轴II可以上下移动并固定,它与下部的旋转导向导轨相配合,消除轨道间隙。摆动伺服电机轴端的小齿轮正反方向转动时,带动扇形齿轮,扇形齿轮与摆动锯弓固定在一起,带动摆动锯弓绕圆弧中心点转动。The working principle of the utility model is: the seamless circular saw wire is wound on four guide wheels, the saw wire is tightened by the adjusting device, and the electric spindle drives the circular saw wire to move in one direction. The feed servo motor drives the ball screw mechanism to drive the feed movement of the lower plate, and the feed speed can be automatically adjusted. In order to ensure that the contact length between the saw wire and the workpiece remains constant or the shortest, a swing device is added to swing the saw bow. The saw wire needs to swing left and right in the cutting plane around the middle point of the saw wire. This point is inside the workpiece to be processed, and the installation of the rotating shaft will interfere with the workpiece. Actually utilize two concentric circular arcs with the midpoint of the saw wire as the center of the circle as the rotary guide rails, the ends of the two support shafts I are equipped with rolling bearings, and the rolling bearings cooperate with the upper rotary guide rails to reduce friction. The supporting shaft II can move up and down and be fixed, and it cooperates with the lower rotary guide rail to eliminate the track gap. When the pinion at the shaft end of the swing servo motor rotates forward and reverse, it drives the sector gear, and the sector gear is fixed with the swing saw bow to drive the swing saw bow to rotate around the center point of the arc.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1.锯床增加摆动机构。锯切过程中保证锯丝与圆形工件的接触长度不变或最短;1. A swing mechanism is added to the sawing machine. During the sawing process, ensure that the contact length between the saw wire and the circular workpiece is constant or shortest;
2.利用以锯丝中点为圆心的两条同心圆弧作为旋转导向导轨,避免转轴与工件产生干涉。2. Two concentric circular arcs centered on the midpoint of the saw wire are used as the rotating guide rail to avoid interference between the rotating shaft and the workpiece.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1的A-A剖视图。Fig. 2 is a sectional view along line A-A of Fig. 1 .
其中,1下滑板,2小齿轮,3扇齿轮,4支撑轴I,5摆动锯弓,6支撑轴II,7锯床框架,8环形锯丝,9导轮,10旋转导向导轨,11摆动伺服电机,12进给伺服电机,13电主轴。Among them, 1 lower plate, 2 small gears, 3 fan gears, 4 support shaft I, 5 swing saw bow, 6 support shaft II, 7 saw machine frame, 8 circular saw wire, 9 guide wheel, 10 rotary guide rail, 11 swing servo Motor, 12 feed servo motors, 13 electric spindles.
具体实施方式Detailed ways
下面结合附图与实施例对本实用新型做进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is described further.
图1、图2中,它包括锯床框架7,在锯床框架7上安装有进给伺服电机12,进给伺服电机12带动下滑板1上下移动,摆动装置安装在下滑板1上。在摆动装置上设有导轮组,环形锯丝8安装导轮组上,电主轴13直接与导轮组中的一个导轮9相连,并通过其它导轮9带动环形锯丝8单方向运动。Among Fig. 1, Fig. 2, it comprises
所述摆动机构为摆动锯弓5,导轮组有四个导轮9,分别安装在摆动锯弓5的四角,环形锯丝8安装在四个导轮9上;在摆动锯弓5上以环形锯丝8中点为圆心设有两条同心圆弧作为旋转导向导轨10,两支承轴I4端部安装滚动轴承,滚动轴承与上部的旋转导向导轨10相配合;可上下调节的支撑轴II6与下部的旋转导向导轨10相配合;摆动锯弓5通过扇形齿轮3与可正反转的小齿轮2连接,小齿轮2与摆动伺服电机11连接;两支承轴I4和支撑轴II6将摆动锯弓5安装在下滑板1上,下滑板1通过滚珠丝杠机构由进给伺服电机12驱动上下运动。The swing mechanism is a swing saw bow 5, and the guide wheel set has four
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205726093U CN201816144U (en) | 2010-10-22 | 2010-10-22 | Scroll sawing machine provided with tilting mechanism |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205726093U CN201816144U (en) | 2010-10-22 | 2010-10-22 | Scroll sawing machine provided with tilting mechanism |
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| CN201816144U true CN201816144U (en) | 2011-05-04 |
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| CN2010205726093U Expired - Fee Related CN201816144U (en) | 2010-10-22 | 2010-10-22 | Scroll sawing machine provided with tilting mechanism |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102555091A (en) * | 2012-02-29 | 2012-07-11 | 无锡斯达新能源科技有限公司 | Multi-station sapphire single-wire swinging cutting machine |
| CN102581971A (en) * | 2011-11-02 | 2012-07-18 | 江苏吉星新材料有限公司 | Sapphire slice electric swing mechanism |
| CN103481386A (en) * | 2012-06-11 | 2014-01-01 | 苏州赫瑞特电子专用设备科技有限公司 | Work table swinging mechanism of multi-wire cutting machine |
| CN104708718A (en) * | 2013-12-13 | 2015-06-17 | 无锡斯达新能源科技股份有限公司 | Multi-station sapphire single and multi-wire swing composite cutting machine |
| CN104708719A (en) * | 2013-12-13 | 2015-06-17 | 无锡斯达新能源科技股份有限公司 | Double-head swing type sapphire wafer squarer |
| CN105729644A (en) * | 2016-03-31 | 2016-07-06 | 上虞晶信机电科技有限公司 | Diamond wire feeding device for silicon single crystal rod |
| CN106985296A (en) * | 2017-04-07 | 2017-07-28 | 苏州赫瑞特电子专用设备科技有限公司 | A kind of multi-line cutting machine waves table mechanism |
| CN107901248A (en) * | 2017-11-09 | 2018-04-13 | 中南大学 | A kind of hole slot rock sample processing unit (plant) |
| IT201700097372A1 (en) * | 2017-08-30 | 2019-03-02 | Prussiani Eng S P A | WIRE SYSTEM FOR CUTTING OF STONE MATERIAL |
| CN117644584A (en) * | 2024-01-12 | 2024-03-05 | 泉州八匹马机械有限公司 | Swing type stone cutting machine |
-
2010
- 2010-10-22 CN CN2010205726093U patent/CN201816144U/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102581971A (en) * | 2011-11-02 | 2012-07-18 | 江苏吉星新材料有限公司 | Sapphire slice electric swing mechanism |
| CN102581971B (en) * | 2011-11-02 | 2014-10-08 | 江苏吉星新材料有限公司 | Sapphire slice electric swing mechanism |
| CN102555091A (en) * | 2012-02-29 | 2012-07-11 | 无锡斯达新能源科技有限公司 | Multi-station sapphire single-wire swinging cutting machine |
| CN102555091B (en) * | 2012-02-29 | 2015-04-08 | 无锡斯达新能源科技股份有限公司 | Multi-station sapphire single-wire swinging cutting machine |
| CN103481386A (en) * | 2012-06-11 | 2014-01-01 | 苏州赫瑞特电子专用设备科技有限公司 | Work table swinging mechanism of multi-wire cutting machine |
| CN104708719A (en) * | 2013-12-13 | 2015-06-17 | 无锡斯达新能源科技股份有限公司 | Double-head swing type sapphire wafer squarer |
| CN104708718A (en) * | 2013-12-13 | 2015-06-17 | 无锡斯达新能源科技股份有限公司 | Multi-station sapphire single and multi-wire swing composite cutting machine |
| CN104708718B (en) * | 2013-12-13 | 2016-08-17 | 无锡斯达新能源科技股份有限公司 | A kind of Multi-station sapphire list, multi-thread wave compound cuts machine |
| CN105729644A (en) * | 2016-03-31 | 2016-07-06 | 上虞晶信机电科技有限公司 | Diamond wire feeding device for silicon single crystal rod |
| CN106985296A (en) * | 2017-04-07 | 2017-07-28 | 苏州赫瑞特电子专用设备科技有限公司 | A kind of multi-line cutting machine waves table mechanism |
| CN106985296B (en) * | 2017-04-07 | 2019-04-05 | 苏州赫瑞特电子专用设备科技有限公司 | A kind of multi-line cutting machine waves table mechanism |
| IT201700097372A1 (en) * | 2017-08-30 | 2019-03-02 | Prussiani Eng S P A | WIRE SYSTEM FOR CUTTING OF STONE MATERIAL |
| CN107901248A (en) * | 2017-11-09 | 2018-04-13 | 中南大学 | A kind of hole slot rock sample processing unit (plant) |
| CN117644584A (en) * | 2024-01-12 | 2024-03-05 | 泉州八匹马机械有限公司 | Swing type stone cutting machine |
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Granted publication date: 20110504 Termination date: 20111022 |