CN116001108A - Novel combined rope sawing machine capable of cutting stone thin plate - Google Patents
Novel combined rope sawing machine capable of cutting stone thin plate Download PDFInfo
- Publication number
- CN116001108A CN116001108A CN202310073037.6A CN202310073037A CN116001108A CN 116001108 A CN116001108 A CN 116001108A CN 202310073037 A CN202310073037 A CN 202310073037A CN 116001108 A CN116001108 A CN 116001108A
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- flywheel
- cutting
- tensioning
- lifting
- connecting beam
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- 239000004575 stone Substances 0.000 title claims abstract description 27
- 230000005540 biological transmission Effects 0.000 claims description 18
- 238000001816 cooling Methods 0.000 claims description 18
- 239000002390 adhesive tape Substances 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 229910003460 diamond Inorganic materials 0.000 description 6
- 239000010432 diamond Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 239000000110 cooling liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention relates to a novel combined rope saw capable of cutting stone sheets, which comprises a gantry type frame, wherein a lifting device is arranged on the frame, a cutting device is arranged on the lifting device in a lifting manner, and two groups of rope saw tensioning devices are symmetrically arranged beside the cutting device. The novel combined rope sawing machine capable of cutting the stone thin plate reduces the manufacturing cost and prolongs the service life.
Description
Technical Field
The invention particularly relates to a novel combined wire saw capable of cutting stone sheets.
Background
Currently, the diamond combined rope saw is increasingly commonly applied to the stone large plate cutting industry, and basically replaces the steel sand saw cutting adopted before. The combined rope saw is used for cutting the stone large plate, so that the cutting efficiency can be obviously improved, and the combined rope saw is more energy-saving and environment-friendly, and is the first choice of stone processing factories.
However, due to the limitation of cutting size, structural design and processing technology, most of combined wire saw machines applied to the market at present can only cut large plates with the thickness of more than 20mm, and cannot meet the requirement that customers want to cut smaller plate thickness, so that the yield of stone raw materials is reduced to a certain extent, and the waste of stone resources is caused.
Disclosure of Invention
In view of the defects of the prior art, the technical problem to be solved by the invention is to provide a novel combined wire saw capable of cutting stone sheets.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a novel combination rope saw of cuttable stone material sheet metal, includes a planer-type frame, install elevating gear in the frame, elevating gear is last to install cutting device with liftable, elevating gear is located the other symmetry of cutting device and is provided with two sets of rope saw overspeed device tensioner.
Preferably, the lifting device comprises a lifting motor and a transmission shaft, the transmission shaft is rotatably arranged at the top of the frame, the lifting motor is arranged in the middle of the transmission shaft and used for driving the transmission shaft to rotate, gear motors are respectively arranged at two ends of the transmission shaft, a lifting screw rod is rotatably arranged below the gear motors, a screw rod nut is rotatably arranged on the lifting screw rod, and a lifting support is arranged on the screw rod nut.
Preferably, the cutting device comprises a connecting beam, a main motor, a driving flywheel and a driven flywheel, wherein the connecting beam is arranged between two lifting brackets, the main motor is arranged on one side of the connecting beam, an output shaft of the main motor is connected with a driving shaft through a synchronous belt, the driving flywheel is arranged on the driving shaft, a driven shaft is rotatably arranged on the other side of the connecting beam, the driven flywheel is arranged on the driven shaft, and a rope saw is sleeved between the driving flywheel and the driven flywheel.
Preferably, flywheel adhesive tapes are arranged on the driving flywheel and the driven flywheel.
Preferably, the rope saw tensioning device comprises a tensioning oil cylinder and a tensioning flywheel, wherein the tensioning oil cylinder is obliquely arranged at the top of the connecting beam, the piston end of the tensioning oil cylinder faces upwards and is provided with a tensioning support, one end of the tensioning support is rotatably arranged on the connecting beam, and the tensioning flywheel is rotatably arranged on the tensioning support.
Preferably, a guiding device is further arranged on the connecting beam, the guiding device comprises a guiding rotating shaft, the guiding rotating shaft is rotatably arranged at the bottom of the connecting beam, a guiding flywheel is rotatably arranged on the guiding rotating shaft, and a flywheel adhesive tape is arranged on the guiding flywheel.
Preferably, a cooling system is arranged on the rack, the cooling system comprises a cooling pipe and a plurality of cooling spray heads, and the cooling spray heads are arranged towards the bottom of the rope saw.
Preferably, the frame is mounted to the floor by a mounting base.
Preferably, a trolley for transporting stone raw materials is arranged below the frame.
Compared with the prior art, the invention has the following beneficial effects: in order to cut smaller plate thickness, two groups of independent tensioning devices which are completely separated are adopted, the problem that tensioning wheels are easy to interfere due to the fact that the tensioning devices are mutually staggered in the prior art is solved, the tensioning wheels with the same thickness are arranged more compactly, interference cannot occur, manufacturing cost is obviously reduced, and service life is prolonged.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a lifting device according to an embodiment of the invention.
Fig. 3 is a schematic structural diagram of a driving flywheel according to an embodiment of the invention.
Fig. 4 is a schematic structural view of a driven flywheel according to an embodiment of the present invention.
Fig. 5 is a schematic structural view of a rope saw tensioning device according to an embodiment of the present invention.
Fig. 6 is a schematic structural view of a guiding flywheel according to an embodiment of the present invention.
Fig. 7 is a side view of an embodiment of the present invention.
The marks in the figure: 1. a frame; 2. a lifting device; 3. a cutting device; 4. a rope saw tensioning device; 5. a lifting motor; 6. a transmission shaft; 7. a speed reducing motor; 8. lifting the screw rod; 9. a screw nut; 10. a lifting bracket; 11. a connecting beam; 12. a main motor; 13. a driving flywheel; 14. a driven flywheel; 15. a driving shaft; 16. a driven shaft; 17. tensioning an oil cylinder; 18. tensioning the flywheel; 19. tensioning a bracket; 20. a guide rotating shaft; 21. guiding a flywheel; 22. a cooling tube; 23. cooling the spray head; 24. a mounting base; 25. an electric control operating system; 26. a trolley; 27. and (5) an overhaul frame.
Detailed Description
In order to make the above features and advantages of the present invention more comprehensible, embodiments accompanied with figures are described in detail below.
As shown in fig. 1-7, a novel combined rope saw capable of cutting stone sheets comprises a gantry type frame 1, wherein a lifting device 2 is arranged on the frame 1, a cutting device 3 is arranged on the lifting device 2 in a lifting manner, and two groups of rope saw tensioning devices 4 are symmetrically arranged beside the cutting device 3 by the lifting device 2.
In this embodiment, the lifting device 2 includes a lifting motor 5 and a transmission shaft 6, the transmission shaft 6 is rotatably mounted at the top of the frame 1, the lifting motor 5 is arranged at the middle of the transmission shaft 6 and is used for driving the transmission shaft 6 to rotate, gear motors 7 are respectively mounted at two ends of the transmission shaft 6, a lifting screw rod 8 is rotatably mounted below the gear motors 7, a screw rod nut 9 is rotatably mounted on the lifting screw rod 8, and a lifting bracket 10 is mounted on the screw rod nut 9.
In this embodiment, the cutting device includes a connecting beam 11, a main motor 12, a driving flywheel 13 and a driven flywheel 14, the connecting beam 11 is installed between two lifting brackets 10, the main motor 12 is installed at one side of the connecting beam 11, an output shaft of the main motor 12 is connected with a driving shaft 15 through a synchronous belt transmission, the driving flywheel 13 is installed on the driving shaft 15, a driven shaft 16 is rotatably installed at the other side of the connecting beam 11, the driven flywheel 14 is installed on the driven shaft 16, and a rope saw is sleeved between the driving flywheel 13 and the driven flywheel 14, meanwhile, considering that the relative rotation speed between each group of driven flywheels 14 is extremely small, so that oil-containing sliding bearings are adopted on each group of driven flywheels 14, and only a pair of rolling bearings with enough bearing capacity are installed at two ends of the whole group of driven flywheel 14 shafts, so that the structural design is convenient for reducing the distance between the driven flywheels 14 and reducing the technical requirement of evenly lubricating the plurality of driven flywheel bearings, thereby realizing the cutting of stone materials with the minimum thickness of 12mm.
In this embodiment, flywheel adhesive strips are disposed on the driving flywheel 13 and the driven flywheel 14.
In this embodiment, the rope saw tensioning device 4 includes a tensioning cylinder 17 and a tensioning flywheel 18, the tensioning cylinder 17 is obliquely mounted on the top of the connecting beam 11, the piston end of the tensioning cylinder 17 faces upwards and is provided with a tensioning bracket 19, one end of the tensioning bracket 19 is rotatably mounted on the connecting beam 11, and the tensioning flywheel 18 is rotatably mounted on the tensioning bracket 19.
In this embodiment, a guiding device is further disposed on the connecting beam 11, the guiding device includes a guiding rotating shaft 20, the guiding rotating shaft 20 is rotatably mounted at the bottom of the connecting beam 11, a guiding flywheel 21 is rotatably mounted on the guiding rotating shaft 20, and a flywheel adhesive tape is disposed on the guiding flywheel 21.
In this embodiment, the cooling system is disposed on the rack 1, and the cooling system includes a cooling pipe 22 and a plurality of cooling nozzles 23, where a plurality of cooling nozzles 23 are disposed towards the bottom of the rope saw, and the cooling pipe 22 may be connected with external cooling liquid, and the cooling liquid is conveyed to the cooling nozzles 23 by a pump or other machine, so as to effectively avoid overheating of the rope saw during cutting.
In this embodiment, the frame 1 is mounted on the floor by a mounting base 24, and an electronic control operating system 25 is disposed on one side of the frame 1.
In this embodiment, a trolley 26 for transporting stone raw materials is provided below the frame 1.
Firstly, a certain length of diamond combined rope saw is sequentially wound on a driving flywheel 13, a driven flywheel 14, a tensioning flywheel 18 and a guiding flywheel 21 from inside to outside, then a rope saw tensioning device is started, tensioning cylinders 17 extend, each tensioning cylinder 17 pushes one tensioning flywheel 18 to move upwards, and each diamond rope saw is tensioned to a proper degree according to preset pressure. Then the main motor 12 is started, the driving flywheel 13 is driven to rotate after being driven by the synchronous pulley and the synchronous belt, the whole group of diamond rope saws are driven to move at a high speed along the linear direction, meanwhile, the lifting motor 5 is started, the lifting screw rod 8 is driven to rotate after being driven by the transmission shaft 6 and the speed reducer 7, the screw rod nut 9, the lifting bracket 10 and the diamond rope saws are driven to move downwards together, and the stone raw materials are cut. The main motor 12 and the lifting motor 5 are controlled by frequency converters, and the proper linear speed and feeding speed can be adjusted according to actual needs so as to achieve the optimal cutting effect, the cutting plate thickness and the number of diamond wire saws can be customized according to the requirements of customers, and the minimum plate thickness can reach 12mm.
The present invention is not limited to the above embodiments, but can be modified, equivalent, and modified in any way by those skilled in the art without departing from the scope of the present invention.
Claims (9)
1. Novel combined wire saw capable of cutting stone thin plates is characterized in that: the lifting device is arranged on the frame, the cutting device is arranged on the lifting device in a lifting mode, and two groups of rope saw tensioning devices are symmetrically arranged beside the cutting device.
2. The novel combination wire saw machine capable of cutting stone sheets according to claim 1, wherein: the lifting device comprises a lifting motor and a transmission shaft, the transmission shaft is rotatably arranged at the top of the frame, the lifting motor is arranged in the middle of the transmission shaft and used for driving the transmission shaft to rotate, gear motors are respectively arranged at two ends of the transmission shaft, a lifting screw rod is rotatably arranged below the gear motors, a screw rod nut is rotatably arranged on the lifting screw rod, and a lifting support is arranged on the screw rod nut.
3. The novel combination wire saw machine capable of cutting stone sheets according to claim 2, wherein: the cutting device comprises a connecting beam, a main motor, a driving flywheel and a driven flywheel, wherein the connecting beam is arranged between two lifting brackets, the main motor is arranged on one side of the connecting beam, an output shaft of the main motor is connected with a driving shaft through a synchronous belt, the driving flywheel is arranged on the driving shaft, a driven shaft is rotatably arranged on the other side of the connecting beam, the driven flywheel is arranged on the driven shaft, and a rope saw is sleeved between the driving flywheel and the driven flywheel.
4. A novel combination wire saw machine for cutting thin stone slabs according to claim 3, wherein: flywheel adhesive tapes are arranged on the driving flywheel and the driven flywheel.
5. A novel combination wire saw machine for cutting thin stone slabs according to claim 3, wherein: the rope saw tensioning device comprises a tensioning oil cylinder and a tensioning flywheel, wherein the tensioning oil cylinder is obliquely arranged at the top of the connecting beam, the piston end of the tensioning oil cylinder faces upwards and is provided with a tensioning support, one end of the tensioning support is rotatably arranged on the connecting beam, and the tensioning flywheel is rotatably arranged on the tensioning support.
6. A novel combination wire saw machine for cutting thin stone slabs according to claim 3, wherein: the connecting beam is further provided with a guiding device, the guiding device comprises a guiding rotating shaft, the guiding rotating shaft is rotatably arranged at the bottom of the connecting beam, a guiding flywheel is rotatably arranged on the guiding rotating shaft, and a flywheel adhesive tape is arranged on the guiding flywheel.
7. The novel combination wire saw machine capable of cutting stone sheets according to claim 1, wherein: the cooling system comprises a cooling pipe and a plurality of cooling spray heads, and the cooling spray heads are arranged towards the bottom of the rope saw.
8. The novel combination wire saw machine capable of cutting stone sheets according to claim 1, wherein: the frame is mounted on the floor through a mounting base.
9. The novel combination wire saw machine capable of cutting stone sheets according to claim 8, wherein: a trolley for transporting stone raw materials is arranged below the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310073037.6A CN116001108A (en) | 2023-02-07 | 2023-02-07 | Novel combined rope sawing machine capable of cutting stone thin plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310073037.6A CN116001108A (en) | 2023-02-07 | 2023-02-07 | Novel combined rope sawing machine capable of cutting stone thin plate |
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| Publication Number | Publication Date |
|---|---|
| CN116001108A true CN116001108A (en) | 2023-04-25 |
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ID=86028388
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310073037.6A Pending CN116001108A (en) | 2023-02-07 | 2023-02-07 | Novel combined rope sawing machine capable of cutting stone thin plate |
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| Country | Link |
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| CN (1) | CN116001108A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011033541A1 (en) * | 2009-09-21 | 2011-03-24 | Pelmine S.R.L. | Multi-wire machine for cutting stone material |
| CN102601875A (en) * | 2012-04-18 | 2012-07-25 | 长沙通石达机械制造有限公司 | Combined wire saw machine capable of simultaneously using multiple wire saws |
| CN104669447A (en) * | 2015-03-16 | 2015-06-03 | 吴建 | Combined cutting machine with multiple chain saws |
| CN113119316A (en) * | 2019-12-30 | 2021-07-16 | 云浮市欣达机械有限公司 | Upright column movable four-axis numerical control rope saw |
| CN219882906U (en) * | 2023-02-07 | 2023-10-24 | 福建铭基新材料科技有限公司 | Novel combined rope sawing machine for cutting stone plates |
-
2023
- 2023-02-07 CN CN202310073037.6A patent/CN116001108A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011033541A1 (en) * | 2009-09-21 | 2011-03-24 | Pelmine S.R.L. | Multi-wire machine for cutting stone material |
| CN102601875A (en) * | 2012-04-18 | 2012-07-25 | 长沙通石达机械制造有限公司 | Combined wire saw machine capable of simultaneously using multiple wire saws |
| CN104669447A (en) * | 2015-03-16 | 2015-06-03 | 吴建 | Combined cutting machine with multiple chain saws |
| CN113119316A (en) * | 2019-12-30 | 2021-07-16 | 云浮市欣达机械有限公司 | Upright column movable four-axis numerical control rope saw |
| CN219882906U (en) * | 2023-02-07 | 2023-10-24 | 福建铭基新材料科技有限公司 | Novel combined rope sawing machine for cutting stone plates |
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