CN102437692A - Production technique of vertical shaft generator elliptic hollow coil and special device - Google Patents
Production technique of vertical shaft generator elliptic hollow coil and special device Download PDFInfo
- Publication number
- CN102437692A CN102437692A CN2011102497477A CN201110249747A CN102437692A CN 102437692 A CN102437692 A CN 102437692A CN 2011102497477 A CN2011102497477 A CN 2011102497477A CN 201110249747 A CN201110249747 A CN 201110249747A CN 102437692 A CN102437692 A CN 102437692A
- Authority
- CN
- China
- Prior art keywords
- automatically
- mould
- enamelled wire
- magnetic sheet
- inlet wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention relates to a production technique of a vertical shaft generator elliptic hollow coil and a special device, which belongs to the production technical field of a vertical shaft generator. The invention adopts the technical scheme that: the special device of the vertical shaft generator elliptic hollow coil sequentially comprises a winding device, an automatic leading-in device, a tension device and a thread spool (10), wherein the thread spool is provided with an enameled wire, the enameled wire passes through a clamping device and a guiding pulley of the tension device to enter the automatic leading-in device, finally the enameled wire enters a mould of the winding device to be automatically wound, the enameled wire is automatically cut after being wound, and the mould is removed. The production technique has positive effects that: the enameled wire is made into an elliptic shape through the special device, a hollow long rectangular coil is arranged inside the enameled wire to be used as a coil on a vertical shaft generator stator disc, so the working efficiency can be improved, the labor intensity can be alleviated, the precision is high, and the product quality can be improved.
Description
Technical field
The present invention relates to the manufacture craft and the special equipment of the oval air core coil of a kind of vertical-axis generators, belong to the vertical-axis generators manufacture technology field.
Background technology
At present, generator coil mostly is circle or rectangular coil, and its technique for coiling is simple; Be not suitable for the making of disk generator coil, the coil of vertical-axis generators is that profile is that ellipse, endoporus are the air core coil of triangle; Manufacture difficulty is big, and precision prescribed is high, and line is arranged and required neatly; Background technology is mostly through manual work arrangement, and the time-consuming effort of taking a lot of work can not guarantee the accuracy and the precision of coil again.
Summary of the invention
The manufacture craft and the special equipment that the purpose of this invention is to provide the oval air core coil of a kind of vertical-axis generators; Enamelled wire is processed profile for oval through special equipment; The inside is the air core coil of Yangtze River Delta shape; As the coil usefulness on the vertical-axis generators stator discs, solve the problems referred to above that background technology exists.
Technical scheme of the present invention is: the special-purpose making apparatus of the oval air core coil of a kind of vertical-axis generators; Comprise the Winder of coupling setting successively, automatic line leading device, tensioner, bobbin; Wherein: Winder comprises mould, stripper, pulling pneumatic mechanism, the coiling electric motor of coaxial setting; Mould and stripper mate each other, and pulling pneumatic mechanism and coiling electric motor are separately positioned on the both sides of mould; Automatically line leading device comprises gear, tooth bar, automatic inlet wire motor, goes up magnetic sheet, following magnetic sheet, automatic inlet wire device track and platform; Automatically inlet wire device track is arranged on the platform; The output connection gear of automatic inlet wire motor; The gear and the tooth bar of coupling are arranged on the automatic inlet wire device track each other, and the last magnetic sheet of coupling and following magnetic sheet are arranged on the place ahead of tooth bar each other; Tensioner comprises tensioner, tension disk, leading block, tensioner coupling tension disk, tension disk coupling bobbin.
Said bobbin is provided with enamelled wire, and enamelled wire passes tension disk, the leading block of tensioner, gets into automatic line leading device, gets into the mould of Winder at last.
Between Winder, automatic line leading device, be provided with flying shear and conical through wires hole, flying shear blade is contained on the motor bent axle.
On the tooth bar of automatic line leading device, an enamelled wire hole is arranged, enamelled wire passes in the hole; Automatically the wheel and rack of line leading device is interlocked, and gear can be advanced or retreat by automatic inlet wire motor-driven automatically, and automatic inlet wire device track is arranged in the lower end of tooth bar, before and after on the automatic inlet wire device track platform, slides.Be provided with magnetic sheet and following magnetic sheet at the front end of tooth bar, when enamelled wire passes (leaving certain length) from tooth bar after, by about magnetic sheet enamelled wire is clamped.
Said mould is a triangle mould in the disk, double-disc structure, and a disk has the groove that radially matees with enamelled wire, and intermediate mold is a Yangtze River Delta shape, and another side is a disk, and the pulling pneumatic mechanism can compress mould; The action of pulling pneumatic mechanism control stripper under the effect of spring, is ejected the coil that winds automatically.
The present invention is provided with control cabinet, and coiling electric motor, controller component and control button are installed in above the control cabinet, thereby realizes control automatically.
The manufacture craft of the oval air core coil of a kind of vertical-axis generators; Adopting above-mentioned special equipment to carry out coil makes; Comprise following steps: 1. enamelled wire gets into tensioner, and tensioner, tension disk make enamelled wire form tension force, get in the automatic line leading device through leading block; 2. enamelled wire penetrates automatic line leading device, penetrates tooth bar earlier, and wheel and rack is interlocked; Gear can be advanced or retreat by automatic inlet wire motor-driven automatically, and automatic inlet wire device track is arranged in the lower end of tooth bar; Before and after on the automatic inlet wire device track platform, slide; Be provided with magnetic sheet and following magnetic sheet at the front end of tooth bar, after enamelled wire passes from tooth bar, by about magnetic sheet enamelled wire is clamped; 3. start automatic inlet wire motor, promote the tooth bar motion through gear, enamelled wire enters into the mould of Winder; After getting into mould, the inlet wire motor stops automatically, and last magnetic sheet, following magnetic sheet unclamp; The pulling pneumatic mechanism compaction mold of Winder starts the coiling electric motor coiling; 4. after coil winding was accomplished, coiling electric motor stopped, and cuts off enamelled wire, and the action of pulling pneumatic mechanism control stripper under the effect of spring, is ejected the coil that winds automatically.
Between Winder, automatic line leading device, be provided with flying shear and conical through wires hole, enamelled wire comes out from automatic line leading device, passes conical through wires hole, gets into the mould of Winder; After coil winding was accomplished, coiling electric motor stopped, and enamelled wire is cut off in the flying shear action.
Enamelled wire on the bobbin enters into tensioner through pulley.
Start automatic inlet wire motor, promote the tooth bar motion through gear, enamelled wire enters into mould through the taper through wires hole;, runs into inlet wire the contact when getting into mould; Automatically the inlet wire motor stops automatically, and last magnetic sheet, following magnetic sheet unclamp automatically, and enamelled wire is return original position automatically.
After coil winding was accomplished, through around collision contact, the summit of full coil coiling electric motor being stopped automatically, flying shear was gone out through electromagnetic switch automatically, cuts off enamelled wire, returns automatically after the completion.
The present invention is provided with control cabinet and realizes control automatically.
Good effect of the present invention is: enamelled wire is processed profile for oval through special equipment, and the inside is the air core coil of the Yangtze River Delta, as the coil usefulness on the vertical-axis generators stator discs, increases work efficiency, and reduces labor intensity, and precision is high, improves the quality of products.
Description of drawings
Accompanying drawing 1 is an embodiment of the invention sketch map;
Accompanying drawing 2 is embodiment of the invention schematic top plan view;
Accompanying drawing 3 is embodiment of the invention mould sketch mapes;
Accompanying drawing 4 is embodiment of the invention flying shear sketch mapes;
Accompanying drawing 5 is the automatic line leading device sketch mapes of the embodiment of the invention;
Among the figure: mould 1, flying shear 2, tooth bar 3, automatically inlet wire motor 4, gear 5, go up magnetic sheet 6, magnetic sheet 7, location pulley 8, enamelled wire 9, bobbin 10, tensioner 11, tension disk 12, taper through wires hole 13, stripper 14, pulling pneumatic mechanism 15, flying shear blade 16, coiling electric motor 17, platform 18, inlet wire device track 19, control cabinet 20 automatically down.
Embodiment
Below in conjunction with accompanying drawing, the present invention is further specified through embodiment.
In an embodiment; The making special equipment of the oval air core coil of a kind of vertical-axis generators; Comprise the Winder of coupling setting successively, automatic line leading device, tensioner, bobbin 10; Wherein: Winder comprises mould 1, stripper 14, pulling pneumatic mechanism 15, the coiling electric motor 17 of coaxial setting, and mould and stripper mate each other, and pulling pneumatic mechanism and coiling electric motor are separately positioned on the both sides of mould; Automatically line leading device comprises gear 5, tooth bar 3, automatic inlet wire motor 4, goes up magnetic sheet 6, following magnetic sheet 7, automatic inlet wire device track 19 and platform 18; Automatically inlet wire device track is arranged on the platform; The output connection gear of automatic inlet wire motor; Gear and tooth bar mate each other and are arranged on the automatic inlet wire device track, and last magnetic sheet matees with following magnetic sheet each other, is arranged on the place ahead of tooth bar; Tensioner comprises tensioner 11, tension disk 12, leading block 8, tensioner coupling tension disk, tension disk coupling bobbin.
Said bobbin is provided with enamelled wire 9, and enamelled wire passes tension disk, the leading block of tensioner, gets into automatic line leading device, gets into the mould of Winder at last.
Between Winder, automatic line leading device, be provided with flying shear 2 and conical through wires hole 13, flying shear blade 16 is contained on the motor bent axle.
On the tooth bar of automatic line leading device, an enamelled wire hole is arranged, enamelled wire passes in the hole; Automatically the wheel and rack of line leading device is interlocked, and gear can be advanced or retreat by automatic inlet wire motor-driven automatically, and automatic inlet wire device track is arranged in the lower end of tooth bar, before and after on the automatic inlet wire device track platform, slides.Be provided with magnetic sheet and following magnetic sheet at the front end of tooth bar, when enamelled wire passes (leaving certain length) from tooth bar after, by about magnetic sheet enamelled wire is clamped.
Said mould is a triangle mould in the disk, double-disc structure, and a disk has the groove that radially matees with enamelled wire, and intermediate mold is a Yangtze River Delta shape, and another side is a disk, and the pulling pneumatic mechanism compresses mould; The action of pulling pneumatic mechanism control stripper under the effect of spring, is ejected the coil that winds automatically.
The present invention is provided with control cabinet 20, above coiling electric motor, controller component and control button are installed in, thereby realizes control automatically.
The manufacture craft of the oval air core coil of a kind of vertical-axis generators; Adopting above-mentioned special equipment to carry out coil makes; Comprise following steps: 1. enamelled wire gets into tensioner, and tensioner, tension disk make enamelled wire form tension force, get in the automatic line leading device through leading block; 2. enamelled wire penetrates automatic line leading device, penetrates tooth bar earlier, and wheel and rack is interlocked; Gear can be advanced or retreat by automatic inlet wire motor-driven automatically, and automatic inlet wire device track is arranged in the lower end of tooth bar; Before and after on the automatic inlet wire device track platform, slide; Be provided with magnetic sheet and following magnetic sheet at the front end of tooth bar, after enamelled wire passes from tooth bar, by about magnetic sheet enamelled wire is clamped; 3. start automatic inlet wire motor, promote the tooth bar motion through gear, enamelled wire enters into the mould of Winder; After getting into mould, the inlet wire motor stops automatically, and last magnetic sheet, following magnetic sheet unclamp; The pulling pneumatic mechanism compaction mold of Winder starts the coiling electric motor coiling; 4. after coil winding was accomplished, coiling electric motor stopped, and cuts off enamelled wire, and the action of pulling pneumatic mechanism control stripper under the effect of spring, is ejected the coil that winds automatically.
Between Winder, automatic line leading device, be provided with flying shear and conical through wires hole, enamelled wire comes out from automatic line leading device, passes conical through wires hole, gets into the mould of Winder; After coil winding was accomplished, coiling electric motor stopped, and enamelled wire is cut off in the flying shear action.
Enamelled wire on the bobbin enters into tensioner through pulley.
Start automatic inlet wire motor, promote to move along tooth bar through gear, enamelled wire enters into mould through the taper through wires hole;, runs into inlet wire the contact when getting into mould; Automatically the inlet wire motor stops automatically, and last magnetic sheet, following magnetic sheet unclamp automatically, and enamelled wire is return original position automatically.
After coil winding was accomplished, through around collision contact, the summit of full coil coiling electric motor being stopped automatically, flying shear was gone out through electromagnetic switch automatically, cuts off enamelled wire, returns automatically after the completion.
Claims (10)
1. the making special equipment of the oval air core coil of a vertical-axis generators; It is characterized in that comprising the Winder of coupling setting successively, automatic line leading device, tensioner, bobbin (10); Wherein: Winder comprises mould (1), stripper (14), pulling pneumatic mechanism (15), the coiling electric motor (17) of coaxial setting; Mould and stripper mate each other, and pulling pneumatic mechanism and coiling electric motor are separately positioned on the both sides of mould; Automatically line leading device comprises gear (5), tooth bar (3), automatic inlet wire motor (4), goes up magnetic sheet (6), following magnetic sheet (7), automatic inlet wire device track (19) and platform (18); Automatically inlet wire device track is arranged on the platform; The output connection gear of automatic inlet wire motor; Gear and tooth bar mate each other and are arranged on the automatic inlet wire device track, and last magnetic sheet matees the place ahead that is arranged on tooth bar each other with following magnetic sheet; Tensioner comprises tensioner (11), tension disk (12), leading block (8), tensioner coupling tension disk, tension disk coupling bobbin.
2. according to the making special equipment of the oval air core coil of the said vertical-axis generators of claim 1; It is characterized in that said bobbin is provided with enamelled wire (9); Enamelled wire passes tension disk, the leading block of tensioner, gets into automatic line leading device, gets into the mould of Winder at last.
3. according to the making special equipment of claim 1 or the oval air core coil of 2 said vertical-axis generators; It is characterized in that at Winder, be provided with flying shear (2) and conical through wires hole (13) between the line leading device automatically, flying shear blade (16) is contained on the motor bent axle.
4. according to the making special equipment of claim 1 or the oval air core coil of 2 said vertical-axis generators, it is characterized in that on the tooth bar of line leading device automatically, an enamelled wire hole being arranged, enamelled wire passes in the hole; Automatically the wheel and rack of line leading device is interlocked, and automatic inlet wire device track is arranged in the lower end of tooth bar, before and after on the automatic inlet wire device track platform, slides.
5. according to the making special equipment of claim 1 or the oval air core coil of 2 said vertical-axis generators; It is characterized in that said mould is a triangle mould in the disk; Double-disc structure, a disk has the groove that radially matees with enamelled wire, and intermediate mold is a Yangtze River Delta shape; Another side is a disk, and the pulling pneumatic mechanism compresses mould.
6. according to the making special equipment of claim 1 or the oval air core coil of 2 said vertical-axis generators, it is characterized in that being provided with control cabinet (20), above coiling electric motor, controller component and control button are installed in, thereby realize control automatically.
7. the manufacture craft of the oval air core coil of a vertical-axis generators; It is characterized in that the special equipment that adopts claim 1 to limit carries out coil and makes; Comprise following steps: 1. enamelled wire gets into tensioner; Tensioner, tension disk make enamelled wire form tension force, get in the automatic line leading device through leading block; 2. enamelled wire penetrates automatic line leading device, penetrates tooth bar earlier, and wheel and rack is interlocked; Gear can be advanced or retreat by automatic inlet wire motor-driven automatically, and automatic inlet wire device track is arranged in the lower end of tooth bar; Before and after on the automatic inlet wire device track platform, slide; Be provided with magnetic sheet and following magnetic sheet at the front end of tooth bar, after enamelled wire passes from tooth bar, by about magnetic sheet enamelled wire is clamped; 3. start automatic inlet wire motor, promote the tooth bar motion through gear, enamelled wire enters into the mould of Winder; After getting into mould, the inlet wire motor stops automatically, and last magnetic sheet, following magnetic sheet unclamp; The pulling pneumatic mechanism compaction mold of Winder starts the coiling electric motor coiling; 4. after coil winding was accomplished, coiling electric motor stopped, and cuts off enamelled wire, and the action of pulling pneumatic mechanism control stripper under the effect of spring, is ejected the coil that winds automatically.
8. according to the manufacture craft of the oval air core coil of the said vertical-axis generators of claim 7; It is characterized in that Winder, be provided with flying shear and conical through wires hole between the line leading device automatically; Enamelled wire comes out from automatic line leading device, passes conical through wires hole, gets into the mould of Winder; After coil winding was accomplished, coiling electric motor stopped, and enamelled wire is cut off in the flying shear action.
9. according to the manufacture craft of the oval air core coil of the said vertical-axis generators of claim 7; It is characterized in that: start automatic inlet wire motor, promote to move along tooth bar through gear, enamelled wire enters into mould through the taper through wires hole;, runs into inlet wire the contact when getting into mould; Automatically the inlet wire motor stops automatically, and last magnetic sheet, following magnetic sheet unclamp automatically, and enamelled wire is return original position automatically.
10. according to the manufacture craft of the oval air core coil of the said vertical-axis generators of claim 7; It is characterized in that: after coil winding is accomplished; Through coiling electric motor being stopped automatically around collision contact, the summit of full coil; Flying shear is gone out through electromagnetic switch automatically, cuts off enamelled wire, returns automatically after the completion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110249747 CN102437692B (en) | 2011-08-29 | 2011-08-29 | Production technique of vertical shaft generator elliptic hollow coil and special device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110249747 CN102437692B (en) | 2011-08-29 | 2011-08-29 | Production technique of vertical shaft generator elliptic hollow coil and special device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102437692A true CN102437692A (en) | 2012-05-02 |
| CN102437692B CN102437692B (en) | 2013-09-25 |
Family
ID=45985607
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110249747 Active CN102437692B (en) | 2011-08-29 | 2011-08-29 | Production technique of vertical shaft generator elliptic hollow coil and special device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102437692B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104124840A (en) * | 2014-07-29 | 2014-10-29 | 江苏永钢集团有限公司 | Motor coil winding method |
| WO2018191948A1 (en) * | 2017-04-21 | 2018-10-25 | 深圳市立昌机电设备有限公司 | Stator winding apparatus and method thereof |
| CN110706915A (en) * | 2019-10-23 | 2020-01-17 | 尹鑫 | Hollow coil processing device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4367774A (en) * | 1980-08-05 | 1983-01-11 | General Electric Company | Method and apparatus for stripping insulation off wire in coil winding machines |
| JPH0919114A (en) * | 1995-06-30 | 1997-01-17 | Nitto Zoki Kk | Method and system for manufacturing air-core coil |
| CN201263112Y (en) * | 2008-09-19 | 2009-06-24 | 株洲南方机电制造有限公司 | Shuttle-shaped winding device for motor stator coil |
| CN201515297U (en) * | 2009-08-10 | 2010-06-23 | 湘潭科达电工专用成套设备有限责任公司 | Numerical control wire winding machine for coil of motor stator |
| CN202190191U (en) * | 2011-08-29 | 2012-04-11 | 唐山市拓又达科技有限公司 | Special-purpose apparatus for manufacturing vertical shaft generator oval hollow coils |
-
2011
- 2011-08-29 CN CN 201110249747 patent/CN102437692B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4367774A (en) * | 1980-08-05 | 1983-01-11 | General Electric Company | Method and apparatus for stripping insulation off wire in coil winding machines |
| JPH0919114A (en) * | 1995-06-30 | 1997-01-17 | Nitto Zoki Kk | Method and system for manufacturing air-core coil |
| CN201263112Y (en) * | 2008-09-19 | 2009-06-24 | 株洲南方机电制造有限公司 | Shuttle-shaped winding device for motor stator coil |
| CN201515297U (en) * | 2009-08-10 | 2010-06-23 | 湘潭科达电工专用成套设备有限责任公司 | Numerical control wire winding machine for coil of motor stator |
| CN202190191U (en) * | 2011-08-29 | 2012-04-11 | 唐山市拓又达科技有限公司 | Special-purpose apparatus for manufacturing vertical shaft generator oval hollow coils |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104124840A (en) * | 2014-07-29 | 2014-10-29 | 江苏永钢集团有限公司 | Motor coil winding method |
| WO2018191948A1 (en) * | 2017-04-21 | 2018-10-25 | 深圳市立昌机电设备有限公司 | Stator winding apparatus and method thereof |
| CN110706915A (en) * | 2019-10-23 | 2020-01-17 | 尹鑫 | Hollow coil processing device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102437692B (en) | 2013-09-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104925558B (en) | Full-automatic filter element winding machine | |
| CN109545540B (en) | Full-automatic multi-wire winding machine | |
| CN201825596U (en) | Automatic winding and rewinding machine | |
| CN201263112Y (en) | Shuttle-shaped winding device for motor stator coil | |
| CN105225829B (en) | Double-outer-lead-terminal coil winding machine and winding process | |
| CN201932370U (en) | Full-automatic circular wire binding machine and wire binding device thereof | |
| CN108597860B (en) | Paying-off mechanism of winding machine and knotting-preventing wire-breaking method thereof | |
| CN203294920U (en) | Layer winding machine | |
| CN201199481Y (en) | Miniature magnetic loop automatic coil-winding machine | |
| CN207651340U (en) | A kind of full-automatic sleeve-penetrating coil winding machine of electronic transformer | |
| CN102437692B (en) | Production technique of vertical shaft generator elliptic hollow coil and special device | |
| CN102624166A (en) | Winding machine used for automatically winding stator coil of slotless motor | |
| CN207966735U (en) | Winding device for transformer coil | |
| CN202190191U (en) | Special-purpose apparatus for manufacturing vertical shaft generator oval hollow coils | |
| CN218274252U (en) | Automatic winding device of network transformer | |
| CN102360942B (en) | Automatic winding machine for winding half-moon magnetic ring | |
| CN105185570A (en) | Fully automatic flat wire framework winding machine | |
| CN211209545U (en) | Rotation type bimodulus wire winding structure | |
| CN201122514Y (en) | Lead wire device of magnetic ring automatic winding machine | |
| CN109036836B (en) | Hollow winding machine | |
| CN102626759A (en) | Moving device for core knife and cutter of spring coiling machine | |
| CN204857450U (en) | Automatic coil winding machine | |
| CN204917345U (en) | Automatic winding machine | |
| CN105374549A (en) | Improved multi-shaft winding machine | |
| CN202721024U (en) | Tightening device for transformer coil |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |