CN102437692B - Production technique of vertical shaft generator elliptic hollow coil and special device - Google Patents
Production technique of vertical shaft generator elliptic hollow coil and special device Download PDFInfo
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- CN102437692B CN102437692B CN 201110249747 CN201110249747A CN102437692B CN 102437692 B CN102437692 B CN 102437692B CN 201110249747 CN201110249747 CN 201110249747 CN 201110249747 A CN201110249747 A CN 201110249747A CN 102437692 B CN102437692 B CN 102437692B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 title abstract description 4
- 238000004804 winding Methods 0.000 claims abstract description 11
- 230000008878 coupling Effects 0.000 claims description 11
- 238000010168 coupling process Methods 0.000 claims description 11
- 238000005859 coupling reaction Methods 0.000 claims description 11
- 230000000694 effects Effects 0.000 claims description 6
- 238000005056 compaction Methods 0.000 claims description 3
- 230000008092 positive effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
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Abstract
The invention relates to a production technique of a vertical shaft generator elliptic hollow coil and a special device, which belongs to the production technical field of a vertical shaft generator. The invention adopts the technical scheme that: the special device of the vertical shaft generator elliptic hollow coil sequentially comprises a winding device, an automatic leading-in device, a tension device and a thread spool (10), wherein the thread spool is provided with an enameled wire, the enameled wire passes through a clamping device and a guiding pulley of the tension device to enter the automatic leading-in device, finally the enameled wire enters a mould of the winding device to be automatically wound, the enameled wire is automatically cut after being wound, and the mould is removed. The production technique has positive effects that: the enameled wire is made into an elliptic shape through the special device, a hollow long rectangular coil is arranged inside the enameled wire to be used as a coil on a vertical shaft generator stator disc, so the working efficiency can be improved, the labor intensity can be alleviated, the precision is high, and the product quality can be improved.
Description
Technical field
The present invention relates to manufacture craft and the special equipment of the oval air core coil of a kind of vertical-axis generators, belong to the vertical-axis generators manufacture technology field.
Background technology
At present, generator coil mostly is circle or rectangular coil, its technique for coiling is simple, be not suitable for the making of disk generator coil, the coil of vertical-axis generators is that profile is that ellipse, endoporus are the air core coil of triangle, manufacture difficulty is big, precision prescribed height, line are arranged and are required neatly, and background technology is mostly put in order by manual work, the time-consuming effort of taking a lot of work can not guarantee accuracy and the precision of coil again.
Summary of the invention
The manufacture craft and the special equipment that the purpose of this invention is to provide the oval air core coil of a kind of vertical-axis generators, enamelled wire is made profile for oval by special equipment, the inside is the air core coil of Yangtze River Delta shape, as the coil usefulness on the vertical-axis generators stator dish, solve the problems referred to above that background technology exists.
Technical scheme of the present invention is: the special-purpose making apparatus of the oval air core coil of a kind of vertical-axis generators, comprise the Winder of coupling setting successively, automatic line leading device, tensioner, bobbin, wherein: Winder comprises mould, stripper, pulling pneumatic mechanism, the coiling electric motor of coaxial setting, mould and stripper mate mutually, and pulling pneumatic mechanism and coiling electric motor are separately positioned on the both sides of mould; Automatically line leading device comprises gear, tooth bar, automatic inlet wire motor, goes up magnetic sheet, following magnetic sheet, automatic inlet wire device track and platform, automatically inlet wire device track is arranged on the platform, automatically the output of inlet wire motor connects gear, gear and the tooth bar of coupling are arranged on the automatic inlet wire device track mutually, and the last magnetic sheet of coupling and following magnetic sheet are arranged on the place ahead of tooth bar mutually; Tensioner comprises tensioner, tension disk, leading block, tensioner coupling tension disk, tension disk coupling bobbin.
Said bobbin is provided with enamelled wire, and enamelled wire passes tension disk, the leading block of tensioner, enters automatic line leading device, enters the mould of Winder at last.
Be provided with flying shear and conical through wires hole between Winder, automatic line leading device, flying shear blade is contained on the motor bent axle.
Tooth bar at automatic line leading device has an enamelled wire hole, and enamelled wire passes in the hole; Automatically the wheel and rack of line leading device is interlocked, and gear can be advanced or retreat automatically by automatic inlet wire motor-driven, and automatic inlet wire device track is arranged in the lower end of tooth bar, slides before and after on the automatic inlet wire device track platform.Be provided with magnetic sheet and following magnetic sheet at the front end of tooth bar, when enamelled wire passes (leaving certain length) from tooth bar after, by about magnetic sheet enamelled wire is clamped.
Said mould is triangle mould in the disk, double-disc structure, and a disk has the groove that radially mates with enamelled wire, and intermediate mold is Yangtze River Delta shape, and another side is disk, and the pulling pneumatic mechanism can compress mould; The action of pulling pneumatic mechanism control stripper under the effect of spring, is ejected the coil that winds automatically.
The present invention is provided with control cabinet, and coiling electric motor, controller component and control button are installed in above the control cabinet, thereby realizes control automatically.
The manufacture craft of the oval air core coil of a kind of vertical-axis generators, adopting above-mentioned special equipment to carry out coil makes, comprise following steps: 1. enamelled wire enters tensioner, and tensioner, tension disk make enamelled wire form tension force, enter in the automatic line leading device through leading block; 2. enamelled wire penetrates automatic line leading device, penetrate tooth bar earlier, wheel and rack is interlocked, gear can be advanced or retreat automatically by automatic inlet wire motor-driven, and automatic inlet wire device track is arranged in the lower end of tooth bar, before and after on the automatic inlet wire device track platform, slide, be provided with magnetic sheet and following magnetic sheet at the front end of tooth bar, after enamelled wire passes from tooth bar, by about magnetic sheet enamelled wire is clamped; 3. start automatic inlet wire motor, promote the tooth bar motion by gear, enamelled wire enters into the mould of Winder, after entering mould, the inlet wire motor stops automatically, and last magnetic sheet, following magnetic sheet unclamp, the pulling pneumatic mechanism compaction mold of Winder starts the coiling electric motor coiling; 4. after coil winding was finished, coiling electric motor stopped, and cut off enamelled wire, and the action of pulling pneumatic mechanism control stripper under the effect of spring, is ejected the coil that winds automatically.
Be provided with flying shear and conical through wires hole between Winder, automatic line leading device, enamelled wire comes out from automatic line leading device, passes conical through wires hole, enters the mould of Winder; After coil winding was finished, coiling electric motor stopped, and enamelled wire is cut off in the flying shear action.
Enamelled wire on the bobbin enters into tensioner by pulley.
Start automatic inlet wire motor, promote the tooth bar motion by gear, enamelled wire enters into mould by the taper through wires hole, when entering mould, runs into inlet wire the contact, automatically the inlet wire motor stops automatically, and last magnetic sheet, following magnetic sheet unclamp automatically, and enamelled wire is return original position automatically.
After coil winding was finished, by around collision contact, the summit of full coil coiling electric motor being stopped automatically, flying shear was gone out by electromagnetic switch automatically, cuts off enamelled wire, returns automatically after finishing.
The present invention is provided with control cabinet and realizes control automatically.
Good effect of the present invention is: enamelled wire is made profile for oval by special equipment, and the inside is the air core coil of the Yangtze River Delta, as the coil usefulness on the vertical-axis generators stator dish, increases work efficiency, and reduces labor intensity, and the precision height improves the quality of products.
Description of drawings
Accompanying drawing 1 is embodiment of the invention schematic diagram;
Accompanying drawing 2 is embodiment of the invention schematic top plan view;
Accompanying drawing 3 is embodiment of the invention mould schematic diagrames;
Accompanying drawing 4 is embodiment of the invention flying shear schematic diagrames;
Accompanying drawing 5 is the automatic line leading device schematic diagrames of the embodiment of the invention;
Among the figure: mould 1, flying shear 2, tooth bar 3, automatically inlet wire motor 4, gear 5, go up magnetic sheet 6, magnetic sheet 7, location pulley 8, enamelled wire 9, bobbin 10, tensioner 11, tension disk 12, taper through wires hole 13, stripper 14, pulling pneumatic mechanism 15, flying shear blade 16, coiling electric motor 17, platform 18, inlet wire device track 19, control cabinet 20 automatically down.
Embodiment
Below in conjunction with accompanying drawing, the present invention will be further described by embodiment.
In an embodiment, the making special equipment of the oval air core coil of a kind of vertical-axis generators, comprise the Winder of coupling setting successively, automatic line leading device, tensioner, bobbin 10, wherein: Winder comprises mould 1, stripper 14, pulling pneumatic mechanism 15, the coiling electric motor 17 of coaxial setting, mould and stripper mate mutually, and pulling pneumatic mechanism and coiling electric motor are separately positioned on the both sides of mould; Automatically line leading device comprises gear 5, tooth bar 3, automatic inlet wire motor 4, goes up magnetic sheet 6, following magnetic sheet 7, automatic inlet wire device track 19 and platform 18, automatically inlet wire device track is arranged on the platform, automatically the output of inlet wire motor connects gear, gear and tooth bar mate mutually and are arranged on the automatic inlet wire device track, last magnetic sheet and following magnetic sheet mate mutually, are arranged on the place ahead of tooth bar; Tensioner comprises tensioner 11, tension disk 12, leading block 8, tensioner coupling tension disk, tension disk coupling bobbin.
Said bobbin is provided with enamelled wire 9, and enamelled wire passes tension disk, the leading block of tensioner, enters automatic line leading device, enters the mould of Winder at last.
Be provided with flying shear 2 and conical through wires hole 13 between Winder, automatic line leading device, flying shear blade 16 is contained on the motor bent axle.
Tooth bar at automatic line leading device has an enamelled wire hole, and enamelled wire passes in the hole; Automatically the wheel and rack of line leading device is interlocked, and gear can be advanced or retreat automatically by automatic inlet wire motor-driven, and automatic inlet wire device track is arranged in the lower end of tooth bar, slides before and after on the automatic inlet wire device track platform.Be provided with magnetic sheet and following magnetic sheet at the front end of tooth bar, when enamelled wire passes (leaving certain length) from tooth bar after, by about magnetic sheet enamelled wire is clamped.
Said mould is triangle mould in the disk, double-disc structure, and a disk has the groove that radially mates with enamelled wire, and intermediate mold is Yangtze River Delta shape, and another side is disk, and the pulling pneumatic mechanism compresses mould; The action of pulling pneumatic mechanism control stripper under the effect of spring, is ejected the coil that winds automatically.
The present invention is provided with control cabinet 20, above coiling electric motor, controller component and control button are installed in, thereby realizes control automatically.
The manufacture craft of the oval air core coil of a kind of vertical-axis generators, adopting above-mentioned special equipment to carry out coil makes, comprise following steps: 1. enamelled wire enters tensioner, and tensioner, tension disk make enamelled wire form tension force, enter in the automatic line leading device through leading block; 2. enamelled wire penetrates automatic line leading device, penetrate tooth bar earlier, wheel and rack is interlocked, gear can be advanced or retreat automatically by automatic inlet wire motor-driven, and automatic inlet wire device track is arranged in the lower end of tooth bar, before and after on the automatic inlet wire device track platform, slide, be provided with magnetic sheet and following magnetic sheet at the front end of tooth bar, after enamelled wire passes from tooth bar, by about magnetic sheet enamelled wire is clamped; 3. start automatic inlet wire motor, promote the tooth bar motion by gear, enamelled wire enters into the mould of Winder, after entering mould, the inlet wire motor stops automatically, and last magnetic sheet, following magnetic sheet unclamp, the pulling pneumatic mechanism compaction mold of Winder starts the coiling electric motor coiling; 4. after coil winding was finished, coiling electric motor stopped, and cut off enamelled wire, and the action of pulling pneumatic mechanism control stripper under the effect of spring, is ejected the coil that winds automatically.
Be provided with flying shear and conical through wires hole between Winder, automatic line leading device, enamelled wire comes out from automatic line leading device, passes conical through wires hole, enters the mould of Winder; After coil winding was finished, coiling electric motor stopped, and enamelled wire is cut off in the flying shear action.
Enamelled wire on the bobbin enters into tensioner by pulley.
Start automatic inlet wire motor, promote to move along tooth bar by gear, enamelled wire enters into mould by the taper through wires hole, when entering mould, runs into inlet wire the contact, automatically the inlet wire motor stops automatically, and last magnetic sheet, following magnetic sheet unclamp automatically, and enamelled wire is return original position automatically.
After coil winding was finished, by around collision contact, the summit of full coil coiling electric motor being stopped automatically, flying shear was gone out by electromagnetic switch automatically, cuts off enamelled wire, returns automatically after finishing.
Claims (3)
1. the making special equipment of the oval air core coil of a vertical-axis generators, it is characterized in that comprising the Winder of coupling setting successively, automatic line leading device, tensioner, bobbin (10), wherein: Winder comprises mould (1), stripper (14), pulling pneumatic mechanism (15), the coiling electric motor (17) of coaxial setting, mould and stripper mate mutually, and pulling pneumatic mechanism and coiling electric motor are separately positioned on the both sides of mould; Automatically line leading device comprises gear (5), tooth bar (3), automatic inlet wire motor (4), goes up magnetic sheet (6), following magnetic sheet (7), automatic inlet wire device track (19) and platform (18), automatically inlet wire device track is arranged on the platform, automatically the output of inlet wire motor connects gear, gear and tooth bar mate mutually and are arranged on the automatic inlet wire device track, and last magnetic sheet and following magnetic sheet mate the place ahead that is arranged on tooth bar mutually; Tensioner comprises tensioner (11), tension disk (12), leading block (8), tensioner coupling tension disk, tension disk coupling bobbin; Said bobbin is provided with enamelled wire (9), and enamelled wire passes tension disk, the leading block of tensioner, enters automatic line leading device, enters the mould of Winder at last; Be provided with flying shear (2) and conical through wires hole (13) between Winder, the automatic line leading device, flying shear blade (16) is contained on the motor bent axle; Tooth bar at automatic line leading device has an enamelled wire hole, and enamelled wire passes in the hole; Automatically the wheel and rack of line leading device is interlocked, and automatic inlet wire device track is arranged in the lower end of tooth bar, slides before and after on the automatic inlet wire device track platform; Said mould is triangle mould in the disk, double-disc structure, and a disk has the groove that radially mates with enamelled wire, and intermediate mold is Yangtze River Delta shape, and another side is disk, and the pulling pneumatic mechanism compresses mould.
2. according to the making special equipment of the described oval air core coil of vertical-axis generators of claim 1, it is characterized in that being provided with control cabinet (20), above coiling electric motor, controller component and control button are installed in, thereby realize control automatically.
3. the manufacture craft of the oval air core coil of a vertical-axis generators, it is characterized in that the special equipment that adopts claim 1 to limit carries out coil and makes, comprise following steps: 1. enamelled wire enters tensioner, tensioner, tension disk make enamelled wire form tension force, enter in the automatic line leading device through leading block; 2. enamelled wire penetrates automatic line leading device, penetrate tooth bar earlier, wheel and rack is interlocked, gear can be advanced or retreat automatically by automatic inlet wire motor-driven, and automatic inlet wire device track is arranged in the lower end of tooth bar, before and after on the automatic inlet wire device track platform, slide, be provided with magnetic sheet and following magnetic sheet at the front end of tooth bar, after enamelled wire passes from tooth bar, by about magnetic sheet enamelled wire is clamped; 3. start automatic inlet wire motor, promote the tooth bar motion by gear, enamelled wire enters into the mould of Winder, after entering mould, the inlet wire motor stops automatically, and last magnetic sheet, following magnetic sheet unclamp, the pulling pneumatic mechanism compaction mold of Winder starts the coiling electric motor coiling; 4. after coil winding was finished, coiling electric motor stopped, and cut off enamelled wire, and the action of pulling pneumatic mechanism control stripper under the effect of spring, is ejected the coil that winds automatically;
Be provided with flying shear and conical through wires hole between Winder, the automatic line leading device, enamelled wire comes out from automatic line leading device, passes conical through wires hole, enters the mould of Winder; After coil winding was finished, coiling electric motor stopped, and enamelled wire is cut off in the flying shear action; Start automatic inlet wire motor, promote to move along tooth bar by gear, enamelled wire enters into mould by the taper through wires hole, when entering mould, runs into inlet wire the contact, automatically the inlet wire motor stops automatically, and last magnetic sheet, following magnetic sheet unclamp automatically, and enamelled wire is return original position automatically; After coil winding was finished, by around collision contact, the summit of full coil coiling electric motor being stopped automatically, flying shear was gone out by electromagnetic switch automatically, cuts off enamelled wire, returns automatically after finishing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110249747 CN102437692B (en) | 2011-08-29 | 2011-08-29 | Production technique of vertical shaft generator elliptic hollow coil and special device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110249747 CN102437692B (en) | 2011-08-29 | 2011-08-29 | Production technique of vertical shaft generator elliptic hollow coil and special device |
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| CN102437692A CN102437692A (en) | 2012-05-02 |
| CN102437692B true CN102437692B (en) | 2013-09-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201110249747 Expired - Fee Related CN102437692B (en) | 2011-08-29 | 2011-08-29 | Production technique of vertical shaft generator elliptic hollow coil and special device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104124840B (en) * | 2014-07-29 | 2017-01-11 | 江苏永钢集团有限公司 | motor coil winding method |
| WO2018191948A1 (en) * | 2017-04-21 | 2018-10-25 | 深圳市立昌机电设备有限公司 | Stator winding apparatus and method thereof |
| CN110706915B (en) * | 2019-10-23 | 2021-06-04 | 杨志平 | Hollow coil processing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US4367774A (en) * | 1980-08-05 | 1983-01-11 | General Electric Company | Method and apparatus for stripping insulation off wire in coil winding machines |
| JPH0919114A (en) * | 1995-06-30 | 1997-01-17 | Nitto Zoki Kk | Method and system for manufacturing air-core coil |
| CN201263112Y (en) * | 2008-09-19 | 2009-06-24 | 株洲南方机电制造有限公司 | Shuttle-shaped winding device for motor stator coil |
| CN201515297U (en) * | 2009-08-10 | 2010-06-23 | 湘潭科达电工专用成套设备有限责任公司 | Numerical control wire winding machine for coil of motor stator |
| CN202190191U (en) * | 2011-08-29 | 2012-04-11 | 唐山市拓又达科技有限公司 | Special-purpose apparatus for manufacturing vertical shaft generator oval hollow coils |
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