CN205282283U

CN205282283U - Automatic winding machine

Info

Publication number: CN205282283U
Application number: CN201521136112.6U
Authority: CN
Inventors: 陈志华
Original assignee: Shanghai Changhong Auto Parts Co Ltd
Current assignee: SHANGHAI HONGJI METAL PRODUCTS Co.,Ltd.
Priority date: 2015-12-31
Filing date: 2015-12-31
Publication date: 2016-06-01
Anticipated expiration: 2025-12-31

Abstract

The utility model relates to an automatic winding machine, including sending of from left to right setting gradually traditional thread bindingly put, straightener, draw off mechanism, thread trimmer devices, fixed length device and rotatory winding device, send traditional thread bindingly put including the feeder, wire coil support and drum on locating the feeder, the straightener includes a plurality of straightener roller, straightener roller is two misarrangements and sets up and put, the draw off mechanism includes first motor, lead screw and wire -Pulling bracket, last cutter and the signal receiver of being equipped with of thread trimmer devices, a last programmable controller and the inductor of being equipped with of fixed length device, the inductor is connected with signal receiver on the thread trimmer devices, rotatory winding device includes that driving motor, wire winding main shaft, cover locate the main epaxial wire winding mould of wire winding. After adopting above -mentioned structure, its beneficial effect is: convenient operation, production efficiency is high.

Description

A kind of automatic coil winding machine

Technical field

The utility model belongs to winding machine technical field, specifically, is about a kind of automatic coil winding machine.

Background technology

Winding machine is the machine that the object of wire is wound on specific workpiece, is a kind of important production unit in electric power manufacturing equipment industry, is the important process equipment being engaged in many power product production factors such as transformer, mutual inductor, inducer. Universal winding machine is applicable to the winding machine of multiple product, just can the processing of corresponding variant production as long as changing corresponding mould and instruction. Existing winding machine major part is semiautomatic winding machine, when coil turn meets the requirements, it is necessary to operative employee steps on push-switch and continues coiling to stop the mould of winding machine. Therefore its inconvenient operation, it is necessary to improved.

Practical novel content

The purpose of this utility model is to provide a kind of automatic coil winding machine, to reduce the working strength of operator, greatly increases work efficiency.

For achieving the above object, the utility model is by the following technical solutions:

A kind of automatic coil winding machine, comprises the wire-sending device, straightening device, anchoring, trimming device, the fixed length device that from left to right arrange successively and rotates Winder, wherein,

Described wire-sending device comprises feeder, be located on feeder wire coil bracket and drum;

Described straightening device comprises some aligning wheels, and described aligning wheel is that two rows stagger setting;

Described anchoring comprises the first motor, leading screw and guy wire support, and copper cash is sequentially sent to trimming device, pre-bending device, rotation Winder through guy wire support, to guarantee copper cash and to rotate Winder Dock With Precision Position;

Described trimming device comprises the first programmable logic controller, inductor block and cutting knife;

Described pre-bending device comprise a slide rail, can slide rail slides relatively slide block, the upper end of slide block is provided with a sliding bar, and the bottom of described sliding bar is arranged with a disk, also comprises a Signal reception device, and described Signal reception device is connected with the inductor block on trimming device;

Described rotation Winder comprises drive-motor, coiling main shaft, the coiling mould that is sheathed on coiling main shaft, and described coiling mould is provided with a groove.

Preferably, described straightening device comprises two groups of aligning wheels, and one group of aligning wheel horizontal Tile staggers settings, and another group vertical setting of staggering side by side of aligning wheel, during to guarantee line sending, copper cash is in the state of stretching.

According to the utility model, the top of described coiling mould is provided with a compression wheel, plays the role of positioning, prevents from offseting during coiling, thus improve the qualification rate of coil finished product.

According to the utility model, described feeder is provided with the 2nd programmable logic controller, for controlling the speed of the unlatching of feeder, closedown and control line sending.

According to the utility model, the side of the coiling mould of described rotation Winder is also provided with a discharge port, and described discharge port is connected with a plastic grid so that the coil that coiling is good directly enters plastic grid.

Automatic coil winding machine of the present utility model, its useful effect is: its design is ingenious, and coil turn is accurate, and easy to operate, production efficiency height, is embodied in:

1, the setting of the first programmable logic controller, it is possible to the length of control copper cash, so that coil turn is accurate:

2, whole process is full-automatic setting, and operator only need to set the first programmable logic controller and the parameter of the 2nd programmable logic controller, and it is easy to operate, production efficiency height;

3, the setting of hold-down gear so that coil-winding process does not occur loose, it is to increase the quality of coil finished product.

Accompanying drawing explanation

Fig. 1 is the structural representation of automatic coil winding machine of the present utility model;

Fig. 2 is the structural representation of rotation Winder of the present utility model;

Fig. 3 is the structural representation of coiling mould of the present utility model.

Embodiment

Below in conjunction with concrete accompanying drawing, automatic coil winding machine of the present utility model is described in further detail.

As shown in Figure 1, it is automatic coil winding machine of the present utility model, comprises the wire-sending device 1, straightening device 2, anchoring 3, trimming device 4, the pre-bending device 5 that from left to right arrange successively and rotate Winder 6, wherein,

Described wire-sending device 1 comprises feeder 11, be located on feeder 11 wire coil bracket 12 and drum 13;

Described straightening device 2 comprises some aligning wheels 21, and it is that two rows stagger setting that described aligning takes turns 21;

Described anchoring 3 comprises the first motor 31, leading screw 32 and guy wire support 33, and copper cash 10 is sequentially sent to trimming device 4, fixed length device 5 through guy wire support 33, rotates Winder 6, to guarantee copper cash 10 and to rotate Winder 6 Dock With Precision Position;

Described trimming device 4 comprises the first programmable logic controller 41, inductor block 42 and cutting knife 43;

Described pre-bending device 5 comprise a slide rail 51, can relatively slide rail 51 slide slide block 52, the upper end of slide block 52 is provided with a sliding bar 53, the bottom of described sliding bar 53 is arranged with a disk 54, also comprises a Signal reception device 55, and described Signal reception device 55 is connected with the inductor block 42 on trimming device 4;

As shown in Figure 2, described rotation Winder 6 comprises drive-motor 61, coiling main shaft 62, the coiling mould 63 that is sheathed on coiling main shaft 62.

As shown in Figure 1, it is preferable that, described straightening device 2 comprises two groups of aligning 21, one group, wheels aligning wheel 21 horizontal Tiles and staggers settings, and another vertical settings of staggering side by side of group aligning wheel 21, during to guarantee line sending, copper cash 10 is in the state of stretching.

The top of described coiling mould 63 is provided with a compression wheel 8, plays the role of positioning, prevents from offseting during coiling, thus improve the quality of coil finished product.

Described feeder 11 is provided with the 2nd programmable logic controller 14, for controlling the speed of the unlatching of feeder 11, closedown and control line sending.

The side of the coiling mould 63 of described rotation Winder 6 is also provided with a discharge port 9, and described discharge port 9 is connected with a plastic grid (not showing on figure) so that the coil that coiling is good directly enters plastic grid.

When needing coiling, first programmable logic controller 41 and the parameter of the 2nd programmable logic controller 14 are set respectively, start each device, wire-sending device 1 starts line sending, copper cash 10 is successively through straightening device 2, trimming device 4, pre-bending device 5, rotate Winder 6, when the length of copper cash 10 reaches set(ting)value, the inductor block 42 of trimming device 4 by signal transmission to cutting knife 43, tangent line opened by control cutting knife 43, meanwhile, inductor block 42 by signal transmission to the Signal reception device 55 of pre-bending device 5, when copper cash 10 arrives in pre-bending device 5, slide block 52 slides along slide rail 51, the initiating terminal of copper cash 10 is made to curve a peg, then slide block 52 resets, continue with the copper cash 10 of peg to be admitted to and rotate Winder 6 until peg is sent in the groove 64 of coiling mould 63, drive-motor 61 starts, coiling main shaft 62 starts to rotate, namely copper cash 10 rotates along coiling mould 63, make copper cash 10 coiling on coiling mould 63, coiling complete after coil come off, and enter plastic grid along discharge port 9, then next procedure is flowed into.

The above is only preferred implementation of the present utility model, it should be noted that for those skilled in the art, under the prerequisite not departing from the utility model principle, it is also possible to make some improvements and modifications. These improvements and modifications also should be considered as protection domain of the present utility model.

Claims

1. an automatic coil winding machine, it is characterised in that, comprise the wire-sending device, straightening device, anchoring, trimming device, pre-bending device and the rotation Winder that from left to right arrange successively,

Described anchoring comprises the first motor, leading screw and guy wire support;

2. automatic coil winding machine as claimed in claim 1, it is characterised in that, described straightening device comprises two groups of aligning wheels, and one group of aligning wheel horizontal Tile staggers settings, another group vertical setting of staggering side by side of aligning wheel.

3. automatic coil winding machine as claimed in claim 1, it is characterised in that, the top of described coiling mould is provided with a compression wheel.

4. automatic coil winding machine as claimed in claim 1, it is characterised in that, described feeder is provided with the 2nd programmable logic controller.

5. automatic coil winding machine as claimed in claim 1, it is characterised in that, the side of the coiling mould of described rotation Winder is also provided with a discharge port, and described discharge port is connected with a plastic grid.