The content of the invention
In view of this, the object of the present invention is to provide a kind of transformer coil coiling with interlayer insulating cement addition function
Machine, needs, by manually fixing the end of a thread, cutting line tail, artificial winding layer insulation reinforcement material, to lead to solve existing coil winding machine
The low technical problem of induced coil coiling efficiency.
Transformer coil coil winding machine of the present invention with interlayer insulating cement addition function, including rack, further include horizontally disposed
Main shaft and rotating first stepper motor of drive shaft, be additionally provided with thread feeding mechanism, the end of a thread drawing machine in the rack
Structure, the end of a thread hold-down mechanism, line tail shearing mechanism and layer insulation gluing mechanism;
L bracket that the thread feeding mechanism includes being made of cross bar and montant, driving L bracket are along parallel to major axes orientation
Mobile first straight line driver, the magnetic damper being arranged on montant, the drum being arranged in magnetic damper shaft, be arranged on
The second stepper motor in crossbar end, the active nip rolls being arranged on the second stepper motor armature spindle, be vertically connected on cross bar
On end and extend downwardly two leads, with lead slide up and down the sliding block of cooperation, the roller being fixedly connected on sliding block
Axis, the driven nip rolls being rotatably assorted with roll shaft, the horizontal connecting plate being fixed on lead lower end, be arranged on horizontal connecting plate bottom surface
The 3rd stepper motor, parallel with lead and by the 3rd stepper motor driven first screw, first screw and sliding block
Thread fitting, is additionally provided with fairlead on the horizontal connecting plate;
The axial direction of the active nip rolls and driven nip rolls is axially in parallel with main shaft, and use is provided with the active nip rolls
In the annular groove positioned to wire raw material wire rods;When pinching wire raw material wire rods, the edge of the active nip rolls is recessed embedded in annular
In groove;
The end of a thread draw-off mechanism include be fixed on vertically in rack the first cylinder, be fixed on the first cylinder piston vertically
Connecting rod on rod end, the second cylinder being horizontally fixed on connecting rod, the vertical duct for being connected to the second cylinder block end and
It is arranged on the toroidal pipe that vertical duct upper end is used to import wire raw material wire rods, the upper end face lead of the toroidal pipe
Hole, is provided with the side opening stretched into for the piston rod end of the second cylinder on the side of the vertical duct;
The end of a thread hold-down mechanism include be vertically set on main shaft guide rod, be arranged on guide rod pressing plate, for pushing away
Bolt that dynamic pressure plate is moved along guide rod, be arranged on guide rod and be used to promote the spring of pressing plate return, for turning the electronic of bolt
Spanner, the first support plate for supporting electric wrench, be arranged on what is moved radially in rack for driving the first support plate along main shaft
Second straight line driver, the bolt coordinate with spindle thread;
The buttock line shearing mechanism includes the second support plate, is arranged on the electric shear of the second support plate upper end, is arranged on
It is used for the 3rd linear actuator for driving the second support plate in rack;
The layer insulation gluing mechanism include being connected to vertically electric cylinder in L bracket on cross bar, be connected to it is electronic
Glue gun on cylinder telescopic rod, the 4th linear actuator being arranged on immediately below main shaft and driven by the 4th linear actuator
The air-heater moved axially along main shaft, the rifle mouth of the glue gun is close to the top of main shaft, the air outlet face of the air-heater
The bottom of main shaft.
Further, the first straight line driver includes the 4th stepper motor, by the 4th stepper motor driven No.1 silk
Bar and the No.1 guide rod parallel with No.1 screw, the No.1 screw are arranged in parallel with main shaft, and the L bracket is erected
Bar lower end is arranged on No.1 screw and No.1 guide rod;
The second straight line driver includes the 5th stepper motor, by the 5th stepper motor driven No. two screws and
No. two guide rods parallel with No. two screws, the lower end of first support plate are arranged on No. two screws and No. two guide rods,
No. two screws are arranged vertically with main shaft;
3rd linear actuator includes the 6th stepper motor, by the 6th stepper motor driven No. three screws and three
Number No. three parallel guide rods of screw, No. four for being arranged on No. three screws and slide on No. three guide rods, being arranged on slide
Screw and No. four guide rods and the 7th stepper motor for driving No. four screws, No. three screws are arranged in parallel with main shaft, institute
No. four screws are stated to be arranged vertically with main shaft;
4th linear actuator includes the 7th stepper motor, by the 7th stepper motor driven No. five screws and five
Number No. five parallel guide rods of screw and the second slide being arranged on No. five screws and No. five guide rods, No. five silks
Bar is arranged in parallel with main shaft, and the air-heater is arranged in second slide.
Beneficial effects of the present invention:
1st, transformer coil coil winding machine of the present invention with interlayer insulating cement addition function, its by the thread feeding mechanism of setting,
The end of a thread draw-off mechanism and the end of a thread hold-down mechanism, will can put in the end of a thread automatic impaction of wire raw material wire rods to coil, and in coiling
After the completion of, moreover it is possible to line tail is cut by line tail shearing mechanism, so as to fulfill replacing being accomplished manually fixed the end of a thread and cutting line tail
Work, coil winding machine the degree of automation higher, production efficiency higher.
2nd, transformer coil coil winding machine of the present invention with interlayer insulating cement addition function, while coiling, layer insulation
Gluing mechanism can follow thread feeding mechanism gluing, intensifier coil insulation performance, and interlayer to break insulating cement and be automatically performed, and further carry
The high coiling production efficiency of coil.
Embodiment
The invention will be further described with reference to the accompanying drawings and examples.
As shown in the figure, the transformer coil coil winding machine with interlayer insulating cement addition function in the present embodiment, including rack 1,
Horizontally disposed main shaft 2 and rotating first stepper motor 3 of drive shaft are further included, line sending is additionally provided with the rack
Mechanism, the end of a thread draw-off mechanism, the end of a thread hold-down mechanism, line tail shearing mechanism and layer insulation gluing mechanism.
L bracket 4 that the thread feeding mechanism includes being made of cross bar and montant, driving L bracket are along parallel to main shaft square
To mobile first straight line driver 5, the magnetic damper 6 being arranged on montant, the drum 7 being arranged in magnetic damper shaft,
The second stepper motor 8 for being arranged in crossbar end, the active nip rolls 9 being arranged on the second stepper motor armature spindle, vertically connect
Two leads 10 in crossbar end and extended downwardly are connected on, the sliding block 11 of cooperation is slided up and down with lead, is fixedly connected
Roll shaft 12 on sliding block, the driven nip rolls 13 being rotatably assorted with roll shaft, the horizontal connecting plate 14 being fixed on lead lower end, set
Put the 3rd stepper motor 15 on horizontal connecting plate bottom surface, parallel with lead and by the 3rd stepper motor driven first screw
16, first screw and sliding block thread fitting, are additionally provided with fairlead 17 on the horizontal connecting plate.
The axial direction of the active nip rolls and driven nip rolls is axially in parallel with main shaft, and use is provided with the active nip rolls
In the annular groove 18 positioned to wire raw material wire rods;When pinching wire raw material wire rods, the edge of the active nip rolls is embedded in annular
In groove.
The end of a thread draw-off mechanism is lived including the first cylinder 19, vertical first cylinder that is fixed on being fixed on vertically in rack
Connecting rod 20 on stopper rod end, the second cylinder 21 being horizontally fixed on connecting rod, be connected to the vertical of the second cylinder block end and lead
Pipe 22 and be arranged on vertical duct upper end and be used to importing the toroidal pipes 23 of wire raw material wire rods, the toroidal pipe it is upper
Rectify to fairlead, the side opening stretched into for the piston rod end of the second cylinder is provided with the side of the vertical duct.
The end of a thread hold-down mechanism includes the guide rod 24 being vertically set on main shaft, the pressing plate 25 being arranged on guide rod, use
In promote pressing plate moved along guide rod bolt 26, be arranged on guide rod be used for promote the spring 27 of pressing plate return, for turning spiral shell
The electric wrench 28 of bolt, the first support plate 29 for supporting electric wrench, be arranged in rack for driving the first support plate along master
The second straight line driver 30 of Axial and radial movement, the bolt coordinate with spindle thread.
The buttock line shearing mechanism includes the second support plate 31, is arranged on the electric shear 32 of the second support plate upper end, sets
Put and be used for the 3rd linear actuator 33 for driving the second support plate in rack.
The layer insulation gluing mechanism include be connected to vertically in L bracket on cross bar electric cylinder 34, be connected to electricity
Move the glue gun 35 on cylinder telescopic rod, the 4th linear actuator 36 being arranged on immediately below main shaft and by the 4th linear drives
The air-heater 37 of device drives edge main shaft axial movement, the rifle mouth of the glue gun go out close to the top of main shaft, the air-heater
The bottom of air port face main shaft.Glue gun in the present embodiment is pneumatic glue gun, certainly the glue gun in the logical embodiment of difference
It can also be electric gluing gun.
In the present embodiment, the first straight line driver 5 includes the 4th stepper motor 51, is driven by the 4th stepper motor 51
No.1 screw 52 and the No.1 guide rod 53 parallel with No.1 screw 52, the montant lower end of the L bracket 4 be arranged on
No.1 screw 52 and No.1 guide rod 53.Certainly in different embodiments, first straight line driver 5 can also be linear motor, or
Person's cylinder and track combination etc..
The second straight line driver 30 includes the 5th stepper motor 301, by the 5th stepper motor driven No. two screws
302 and No. two guide rods 303 parallel with No. two screws 302, the lower end of first support plate 29 be arranged on No. two screws
302 and No. two guide rods 303 on.Certainly in different embodiments, second straight line driver 30 can also be linear motor, Huo Zheqi
Cylinder and track combination etc..
3rd linear actuator 33 includes the 6th stepper motor 331, by the 6th stepper motor driven No. three screws
332nd, No. three guide rods 333 parallel with No. three screws, be arranged on No. three screws and first slide 334 on No. three guide rods,
No. four screws 335 and No. four guide rods 336 and the 7th stepper motor of No. four screws of driving being arranged in first slide
337, No. three screws and main shaft it is axially in parallel, No. four screws and main shaft are axially vertical.Certainly in different embodiments
In, the 3rd linear actuator 33 can also be two linear motor combinations, or cylinder and track combination etc..
4th linear actuator 36 includes the 7th stepper motor 361, by the 7th stepper motor driven No. five screws
362nd, No. five guide rods 363 parallel with No. five screws 362 and the second cunning being arranged on No. five screws and No. five guide rods
Seat 364, No. five screws are parallel with main shaft, and the air-heater is arranged in second slide.Certainly in different embodiments, the
Four linear actuators 36 can also be linear motor, or cylinder and track combination etc..
The course of work of transformer coil coil winding machine with interlayer insulating cement addition function in the present embodiment is as follows:
The first step, the second stepper motor 8 driving active nip rolls rotation in thread feeding mechanism, active nip rolls and driven nip rolls will
Wire raw material wire rods convey downwards, wire raw material wire rods is passed through fairlead 17.In first coil of coiling, it is necessary to manually by wire raw material wire rods
Through fairlead 17, in coiling subsequent coil, since wire raw material wire rods are in fairlead 17 all the time, it is not required to manually wearing
Line.
Second step, the piston rod of the first cylinder 19 in the end of a thread draw-off mechanism stretch out, toroidal pipe 23 are raised above,
The end of a thread through fairlead 17 is set to be entered through toroidal pipe in vertical duct 22, then the piston rod of the second cylinder 21 stretches into
The end of a thread is compressed in vertical duct 22.Then the piston rod of the first cylinder 19 is retracted a distance, and wire raw material wire rods are pulled down to line
Between the pressing plate and main shaft of head hold-down mechanism.
3rd step, the second straight line driver 30 in the end of a thread hold-down mechanism drive electric wrench 28 to be moved to bolt 26, together
When electric wrench start, electric wrench will turn bolt rotation, the end of a thread is pressed on by bolt rotation forces pressing plate is fixed on main shaft
On coil set 38 on.The driving motor of electric wrench in the present embodiment is servomotor, and controllability is good, can be accurately controlled
The rotating cycle of bolt, and then can accurately control the dynamics for compressing the end of a thread.
4th step, the piston rod of the second cylinder 21 in the end of a thread draw-off mechanism, which is retracted, unclamps the end of a thread, while the first cylinder 19
Piston rod retraction return.
5th step, the 3rd stepper motor 15 in thread feeding mechanism drive the first screw to rotate, move down sliding block 11, so that former
Stockline material is separated with active nip rolls, and driven nip rolls is changed into directive wheel at this time.The magnetic damper 6 in thread feeding mechanism acts at the same time, right
Wire raw material wire rods apply the tensile force of setting, to ensure coil winding quality.
6th step, the rotation of 3 drive shaft of the first stepper motor, while first straight line driver 5 drives L bracket 4 reciprocal
Movement, puts on so that wire raw material wire rods are wound on coil;The rotating speed of first stepper motor 3 and L bracket 4 in specific implementation
Translational speed is set according to wire gauge.In coiling, insulating cement extrusion is coated on coil by glue gun 35, and electric cylinder
34 can control the distance between the rifle mouth of glue gun and coil, so that the rifle mouth height of glue gun can be with the change of the coil number of plies
And change;And while gluing, the 4th linear actuator driving second slide follows L bracket to move, air-heater work
Hot wind is blown out to coil, the insulating cement being coated on coil is air-dried.
7th step, after the completion of coil winding, the 3rd linear actuator 33 drives the movement of the second support plate, makes electric shear
32 are moved at line tail, and line tail is cut in then electric shear work.
8th step, will be removed around the coil made from coil set, that is, complete coil around manufacturing.Repeat step
One to eight, you can be continuously finished coil winding operation.
Transformer coil coil winding machine with interlayer insulating cement addition function in the present embodiment, it passes through the Wire-feeding machine of setting
Structure, the end of a thread draw-off mechanism and the end of a thread hold-down mechanism, will can put in the end of a thread automatic impaction of wire raw material wire rods to coil, and around
After the completion of line, moreover it is possible to cut line tail by line tail shearing mechanism, so as to fulfill replacing being accomplished manually fixed the end of a thread and cutting line
The work of tail, coil winding machine the degree of automation higher, production efficiency higher.
And while coiling, layer insulation gluing mechanism can follow thread feeding mechanism gluing, intensifier coil insulation performance,
Interlayer is broken insulating cement and is automatically performed, and further increases the coiling production efficiency of coil.
Finally illustrate, the above embodiments are merely illustrative of the technical solutions of the present invention and it is unrestricted, although with reference to compared with
The present invention is described in detail in good embodiment, it will be understood by those of ordinary skill in the art that, can be to the skill of the present invention
Art scheme technical scheme is modified or replaced equivalently, without departing from the objective and scope of technical solution of the present invention, it should all cover at this
Among the right of invention.