CN206059165U - The coiling whole set of processing equipment of shuttle coil - Google Patents
The coiling whole set of processing equipment of shuttle coil Download PDFInfo
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- CN206059165U CN206059165U CN201620683096.0U CN201620683096U CN206059165U CN 206059165 U CN206059165 U CN 206059165U CN 201620683096 U CN201620683096 U CN 201620683096U CN 206059165 U CN206059165 U CN 206059165U
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- guide rail
- rack
- machine
- coiling
- processing equipment
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Abstract
The utility model discloses a kind of coiling whole set of processing equipment of shuttle coil, bull constant tension pay off rack, turn-to-turn insulation belting machine, automatic broken string Wire-feeding machine and the numerical control automatic coil winding machine set gradually including electric cabinet and from back to front, the automatic broken string Wire-feeding machine include rack and are set in turn in the collection line mechanism of rack upper end, wire agency and hydraulic pressure broken string mechanism from back to front.Of the present utility model rational in infrastructure, automaticity is higher, and production efficiency is higher, and in coiling production process, operating personnel participates in few, effectively reduces labor intensity, reduces the quantity of operating personnel, and its production cost is lower.
Description
Technical field
This utility model is specifically related to a kind of complete set of equipments for processing shuttle coil.
Background technology
In prior art, in solenoid after band processing, need to carry out coiling processing.However, existing
In technology, the automaticity of the operation of coiling solenoid is not high, and multiple links have been required for operating personnel to participate in by hand, raw
Product is less efficient, and labor intensity is larger, and production cost is higher.
With the continuous development of science and technology, more focus on efficiency in the production of people, life, in prior art, need a kind of structure badly
The coiling production complete set of equipments of rational solenoid, to improve automaticity, improve production efficiency, reduce labor intensity and
Reduce production cost.
The content of the invention
The purpose of this utility model is to overcome the shortcomings of that prior art is present, there is provided a kind of rational in infrastructure, automatization
Degree is higher, the coiling whole set of processing equipment of the shuttle coil that production efficiency is higher.
This utility model is achieved through the following technical solutions：A kind of coiling whole set of processing equipment of shuttle coil, institute
The coiling whole set of processing equipment for stating shuttle coil includes electric cabinet and the bull constant tension pay off rack for setting gradually from back to front, circle
Between type insulating wrapping strip machine, automatically broken string Wire-feeding machine and numerical control automatic coil winding machine, the automatic broken string Wire-feeding machine includes rack and from rear
To the collection line mechanism, wire agency and the hydraulic pressure broken string mechanism that are front set in turn in rack upper end.
The hydraulic pressure broken string mechanism includes the guide rail of the left and right extension for being arranged at rack nock, is arranged at guide rail upper end
Base, drive the hydraulic cutter mechanism cylinder moved left and right along guide rail and the hydraulic cutter mechanism that is connected to base upper end.Liquid
Power is exported by pneumohydraulic pressure-cylinder, and air inlet pressure goes out hydraulic pressure.
The hydraulic cutter mechanism include support body and mutually up and down just to the upper cutter being arranged on support body and lower cutter,
The upper end of support body is provided with hydraulic cylinder, and the piston rod of hydraulic cylinder is connected with upper cutter downwards.
The wire agency includes being arranged at the guide rail for extending in front and back of the rack upper end, is arranged at the rack upper end
Before and after the tooth bar for extending, the slide being arranged on the guide rail, longitudinally connected motor in the slide side, motor
Clutch end connection with tooth bar meshed gears, be arranged at slide upper end left and right extend guide rail, be arranged at slide
Base on the guide rail of upper end, be connected to slide upper end drive the cylinder and be arranged on base that base moved left and right along guide rail
The pneumatic thread clamping mechanism at end.
The pneumatic thread clamping mechanism include support body and mutually up and down just to the upper platen and the pressing disc that are arranged on support body,
The upper end of support body is provided with cylinder, and the piston rod of cylinder is connected with upper platen downwards.
The turn-to-turn insulation belting machine include frame, be arranged at frame upper end inclined guide rail and be arranged on guide rail
Lapping head, servomotor by leading screw drive lapping head along guide rail move.
The beneficial effects of the utility model are：Of the present utility model rational in infrastructure, automaticity is higher, and production efficiency is more
Height, in coiling production process, operating personnel participates in few, effectively reduces labor intensity and reduces the number of operating personnel
Amount, its production cost are lower.
Description of the drawings
Fig. 1 is planar structure schematic diagram of the present utility model；
Fig. 2 is dimensional structure diagram of the present utility model.
In figure：1- bull constant tension pay off racks；2- lapping heads；3- guide rails；4- breaks Wire-feeding machine automatically；5- racks（It is interior
Put regulator cubicle）；6- collection line mechanisms；7- wire agencies；8- hydraulic pressure broken string mechanism；9- numerical control automatic coil winding machines.
Specific embodiment
This utility model is described in detail below in conjunction with accompanying drawing.
As shown in Figure 1 and Figure 2, the coiling whole set of processing equipment of a kind of shuttle coil, including electric cabinet and from back to front successively
The bull constant tension pay off rack 1, turn-to-turn insulation belting machine of setting, automatically broken string Wire-feeding machine 4 and numerical control automatic coil winding machine 9, automatically
Broken string Wire-feeding machine 4 includes rack 5（Built-in regulator cubicle）And be set in turn in from front to back 5 upper end of rack hydraulic pressure broken string mechanism 8,
For electromagnetic wire is delivered to numerical control automatic coil winding machine around the wire agency 7 at position and collection line mechanism 6, numerical control automatic winding automatically
The automatic winding mould of machine 9 is located at the front side of hydraulic pressure broken string mechanism 8.
Wherein, bull constant tension pay off rack 1 can select the constant tension pay off rack of 4-12 heads.Constant tension pay off rack can be realized
Any setting of unwrapping wire constant tension, and automatically controlling, in winding process, by sensor determine the coil diameter change of coil from
Dynamic adjustment current/voltage, wire tension remain constant after setting.The electromagnetic wire for wrapping insulating tape is set around bull perseverance and rises
On the line roller of power pay off rack 1.
Bull constant tension pay off rack 1 is above turn-to-turn insulation belting machine.When coil to increase it is pressure it is necessary in 2-12 roots simultaneously
The one stratus master tape of outer layer bag of coiling, to improve the pressure of turn-to-turn.The lapping head 2 of turn-to-turn insulation belting machine is mounted in 4 meters long and inclines
On oblique guide rail 3.There are two servomotors on lapping head 2, one is used to drive lapping head 2 to rotate, and insulating tape is curled up in electricity
On magnet-wire.Another servomotor is used to drive lapping head 2 to move along guide rail 3, after pinch wheels clamp electromagnetic wire up and down, passes through
Drive mechanism drives contact roller to walk about along electromagnetic wire, the band when walking about of lapping head 2.The pitch of band is adjustable, adjusts pinch roller
Walk about speed, you can the pitch of adjustment band.
In automatically broken string Wire-feeding machine 4, collecting line mechanism 6 includes support body and rotatable facing each other is uprightly arranged at frame
At least one pair of line roller on body, during work, the electromagnetic wire of line concentration cleaner output passes through from the gap between paired line roller.Line
Roller adopts bristle roller, can clean electromagnetic wire.The line roller of side is arranged on fixed mount, the line roller of opposite side is arranged at movement
On frame, movable stand is connected with the piston rod of cylinder.Air cylinder driven movable stand is moved left and right, and is adjusted between two paired line rollers
Spacing, paired line roller are opened and are easy to be put into electromagnetic wire, and during work, paired line roller clamps electromagnetic wire.
Wire agency 7 includes being arranged at the guide rail for extending in front and back of rack upper end, is arranged at extending in front and back for rack upper end
Tooth bar, the slide being arranged on the guide rail, longitudinally connected motor in the slide side, the power output of motor
End connection with tooth bar meshed gears, be arranged at guide rail that the left and right of slide upper end extends, be arranged at the guide rail of slide upper end
On base, be connected to slide upper end drive the base cylinder moved left and right along guide rail and the pneumatic clamps that are arranged at base upper end
Line mechanism.Pneumatic thread clamping mechanism include support body and mutually up and down just to the upper platen and the pressing disc that are arranged on support body, support body
Upper end be provided with cylinder, the piston rod of cylinder is connected with upper platen downwards.During work, air cylinder driven base and pneumatic wire holding machine
Structure moves right along guide rail, and electromagnetic wire is entered between upper and lower two platens from right side, and upper platen is pushed by corresponding air cylinder driven,
Compress electromagnetic wire.Motor can be by the whole wire agency 7 of the cooperation of wheel and rack driving slide drive before guide rail
Movement afterwards completes line sending.
Hydraulic pressure broken string mechanism 8 includes the guide rail of the left and right extension for being arranged at rack nock, is arranged at guide rail upper end
Base, the driving hydraulic cutter mechanism cylinder moved left and right along guide rail and the hydraulic cutter mechanism for being arranged at base upper end.Hydraulic pressure
Cutter mechanism include support body and mutually up and down just to the upper cutter being arranged on support body and lower cutter, the upper end of support body is provided with
Hydraulic cylinder, the piston rod of hydraulic cylinder are connected with upper cutter downwards.During work, air cylinder driven base and hydraulic cutter mechanism are along guide rail
Move right, electromagnetic wire is entered between upper and lower two cutting knifes from right side, and Driven by Hydraulic Cylinder upper cutter is moved downward, and automatically cuts off electricity
Magnet-wire, afterwards upper cutter reset, air cylinder driven base and hydraulic cutter mechanism return to the left.
In real work, after numerical control automatic coil winding machine 9 goes for a stroll coil, artificial fixed packet binding circle, measuring coil straight line
Length, rear hydraulic cutter mechanism and pneumatic thread clamping mechanism are moved right under corresponding air cylinder driven simultaneously, enter electromagnetic wire
The two is internal, and electromagnetic wire is first clamped by pneumatic thread clamping mechanism, and electromagnetic wire is cut off by hydraulic cutter mechanism afterwards, and staff is from number
Coil is removed on control automatic coil winding machine 9, hydraulic pressure broken string mechanism 8 is moved to the left go back to original position, and electromagnetic wire is delivered to automatically by wire agency 7
Winding former rise around position, staff is fixed to the end of a thread of electromagnetic wire on numerical control automatic coil winding machine 9, by numerical control automatic winding
Machine 9 carries out coil winding processing next time, while wire agency goes back to original position backward.
Numerical control automatic coil winding machine 9 is made up of frame and the automatic winding mould being arranged in frame.Numerical control automatic coil winding machine 9
Automatic winding mould adjusts shuttle coil length by motor, ball screw, spherical guide, by Driven by Hydraulic Cylinder Automatic-clamping
The end of a thread, controls the trachea of the electric wire and control pneumohydraulic pressure-cylinder of motor, is gone through by the hollow axis hole of coil winding machine rotary shaft,
Electricity and gas have the adapter of a rotation, and the signal of telecommunication, gas-liquid are sent on automatic winding mould.
Finally it should be noted that above content is only illustrating the technical solution of the utility model, rather than to this practicality
The restriction of novel protected scope, simple modification that one of ordinary skill in the art is carried out to the technical solution of the utility model or
Person's equivalent, all without departing from the spirit and scope of technical solutions of the utility model.
Claims (6)
1. the coiling whole set of processing equipment of a kind of shuttle coil, it is characterised in that：The complete processing of coiling of the shuttle coil sets
It is standby to include electric cabinet and the bull constant tension pay off rack for setting gradually from back to front, turn-to-turn insulation belting machine, line sending of breaking automatically
Machine and numerical control automatic coil winding machine, the automatic broken string Wire-feeding machine include rack and are set in turn in the collection of rack upper end from back to front
Line mechanism, wire agency and hydraulic pressure broken string mechanism.
2. the coiling whole set of processing equipment of shuttle coil according to claim 1, it is characterised in that：The hydraulic pressure line breaking machine
Structure includes the left and right guide rail for extending for being arranged at rack nock, the base for being arranged at guide rail upper end, drives hydraulic cutter machine
Cylinder that structure is moved left and right along guide rail and the hydraulic cutter mechanism for being connected to base upper end.
3. the coiling whole set of processing equipment of shuttle coil according to claim 2, it is characterised in that：The hydraulic cutter machine
Structure include support body and mutually up and down just to the upper cutter being arranged on support body and lower cutter, the upper end of support body is provided with hydraulic pressure
Cylinder, the piston rod of hydraulic cylinder are connected with upper cutter downwards.
4. the coiling whole set of processing equipment of shuttle coil according to claim 1, it is characterised in that：The wire agency bag
Include the guide rail for extending in front and back for being arranged at the rack upper end, the tooth bar for extending in front and back for being arranged at the rack upper end, arrange
Slide on the guide rail, longitudinally connected motor in the slide side, the clutch end connection of motor with
Tooth bar meshed gears, the left and right guide rail for extending for being arranged at slide upper end, the base being arranged on the guide rail of slide upper end, company
Be connected to slide upper end drives the base cylinder moved left and right along guide rail and the pneumatic thread clamping mechanism for being arranged at base upper end.
5. the coiling whole set of processing equipment of shuttle coil according to claim 4, it is characterised in that：The pneumatic wire holding machine
Structure include support body and mutually up and down just to the upper platen and the pressing disc that are arranged on support body, the upper end of support body is provided with cylinder,
The piston rod of cylinder is connected with upper platen downwards.
6. the coiling whole set of processing equipment of shuttle coil according to claim 1, it is characterised in that：The turn-to-turn insulation bag
With machine include frame, be arranged at frame upper end inclined guide rail and the lapping head being arranged on guide rail, servomotor passes through
Leading screw drives lapping head to move along guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620683096.0U CN206059165U (en) | 2016-07-02 | 2016-07-02 | The coiling whole set of processing equipment of shuttle coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620683096.0U CN206059165U (en) | 2016-07-02 | 2016-07-02 | The coiling whole set of processing equipment of shuttle coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206059165U true CN206059165U (en) | 2017-03-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620683096.0U Active CN206059165U (en) | 2016-07-02 | 2016-07-02 | The coiling whole set of processing equipment of shuttle coil |
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| CN (1) | CN206059165U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107919225A (en) * | 2017-12-27 | 2018-04-17 | 重庆万事荣光电子有限公司 | Transformer coil coil winding machine with interlayer insulating cement addition function |
-
2016
- 2016-07-02 CN CN201620683096.0U patent/CN206059165U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107919225A (en) * | 2017-12-27 | 2018-04-17 | 重庆万事荣光电子有限公司 | Transformer coil coil winding machine with interlayer insulating cement addition function |
| CN107919225B (en) * | 2017-12-27 | 2023-12-08 | 国网安徽省电力有限公司利辛县供电公司 | Transformer coil winding machine with interlayer insulating adhesive adding function |
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