CN205069371U - Intelligent spiral common mode inductance coiling machine - Google Patents

Abstract

The utility model provides a reasonable in design, convenient to use's the intelligent spiral common mode inductance coiling machine that can improve work efficiency, guarantee inductance wire winding quality. The utility model discloses fuselage (1) and set up to be in respectively inlet wire mechanism, last die cavity tape unit on fuselage (1) construct, descend die cavity tape unit structure, feed mechanism and unloading mechanism, the inlet wire establishment of institution is in go up the rear that the die cavity tape unit constructs, die cavity tape unit structure sets up and is in down go up the place ahead that the die cavity tape unit constructs, feed mechanism set up in go up the below that the die cavity tape unit constructs, unloading mechanism set up in the below that lower die cavity tape unit constructs. The utility model is suitable for an inductor wire winding field.

Description

Intelligent spiral common mode inductor winding machine

technical field

The utility model relates to an intelligent spiral common-mode inductance winding machine.

Background technique

In the field of inductance production and processing, most of the winding of inductance still uses semi-automatic machines and manual winding of inductance components, which is inefficient, and because the manual skills of each worker are inconsistent, it is easy to cause uneven winding quality. affect the overall quality of the product.

Utility model content

The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide an intelligent spiral common-mode inductor winding machine with reasonable design and convenient use, which can improve work efficiency and ensure the quality of inductor winding.

The technical scheme adopted by the utility model is: the utility model includes a fuselage and a wire inlet mechanism, an upper mold cavity belt mechanism, a lower mold cavity belt mechanism, a feeding mechanism and a feeding mechanism respectively arranged on the fuselage, The wire inlet mechanism is arranged behind the upper mold cavity belt mechanism, the lower mold cavity belt mechanism is arranged in front of the upper mold cavity belt mechanism, and the feeding mechanism is arranged on the upper mold cavity belt mechanism Below, the feeding mechanism is arranged below the lower mold cavity belt mechanism.

The upper mold cavity belt mechanism includes a rectangular first frame set on the fuselage, the front middle part of the first frame is provided with a winding cavity, and the rear of the first frame is The middle part is provided with a thread cutter, and the two upper corners of the first frame body are respectively provided with pneumatic thread pushing rods, and the output ends of the two pneumatic thread pushing rods are respectively facing the mold cavity on the winding line.

A product support body is provided in the mold cavity on the winding wire, and a wire inlet hole is provided on the product support body. First grooves suitable for the product are respectively provided on both sides of the product support body. The upper part of the first groove is provided with a first spiral winding track.

The lower mold cavity belt mechanism includes a front fixed plate, a support slide bar, a push plate, a first cylinder and a second frame body, the front fixed plate is fixedly arranged on the front end of the fuselage, and the support slide bar One end is fixedly connected with the front fixing plate, the other end is fixedly connected with the first frame body, the push plate is connected with the second frame body and is respectively arranged on the support slide with the second frame body. On the rod, the first air cylinder is arranged on the fuselage and its output end is connected with the push plate.

The lower mold cavity belt mechanism also includes a rotating frame, a rotating motor, an upper frame body, a pneumatic clamping hook, a crimping rod and a crimping rod cylinder, and the rotating motor is fixedly arranged on the rear surface of the second frame body, The middle part of the rotating frame is arranged on the output end of the rotating motor, the upper frame body is fixedly arranged on the upper part of the second frame body, and the crimping rod cylinder is fixed and vertically arranged on the top of the upper frame body , the middle part of the upper frame body is provided with a slide rail, the wire crimping rod is connected with the output end of the wire crimping rod cylinder and placed on the slide rail, and the pneumatic clamping hook is arranged on the upper frame body The lower part and placed above the rotating frame.

The two ends of the rotating frame are respectively provided with a winding lower mold cavity, and a second groove matching the product is arranged in the winding lower mold cavity, and a second helical spiral is arranged on the upper part of the second groove. The wire winding track, the back of the wire winding lower mold cavity is provided with a product pushing hole.

The wire inlet mechanism includes a wire inlet motor, a speed reducer, a speed changer and a wire reel frame connected in sequence, and the wire reel frame is provided with several upper wire reels, several lower wire reels, upper wire passages and lower wire passages , several of the upper wire wheels are respectively arranged above the upper wire passage, and several of the lower wire wheels are respectively arranged under the lower wire passage, and the upper part of the wire wheel frame is also provided with several Adjusting bolts, each of the adjusting bolts is connected with one of the upper wire pulleys.

The feeding mechanism includes a feeding rail, a feeding table, a feeding push rod and a feeding cylinder, the feeding rail is fixedly arranged under the first frame body, and the feeding table is arranged on the upper The end of the feeding track, the feeding push rod is fixedly connected to the output end of the feeding cylinder and placed behind the feeding table, and the feeding cylinder is fixedly arranged on the feeding table through a support frame the rear.

The blanking mechanism includes a blanking push rod and a blanking cylinder, the blanking cylinder is fixedly arranged under the second frame body, and the blanking pushrod is fixedly arranged on the output end of the blanking cylinder And placed in front of the rotating frame, the feeding push rod is matched with the product pushing hole.

The beneficial effects of the utility model are: in the utility model, since the wire inlet mechanism, the upper mold cavity belt mechanism, the lower mold cavity belt mechanism, the feeding mechanism and the unloading mechanism are equipped with the same machine body at the same time , so the utility model can completely get rid of manual intervention on the winding of the inductance element, greatly improving the overall work efficiency;

And because the inductance element is placed between the winding upper mold cavity and the winding lower mold cavity corresponding to each other, the wire body enters the two mold cavities through the wire inlet hole and follows the first spiral winding track and the second winding cavity. The spiral winding track is used to wind the inductance element. Since the first spiral winding track and the second spiral winding track are set according to the actual size of the winding body, the size and the winding position are determined. In this way, the quality of the inductance winding is guaranteed.

Description of drawings

Fig. 1 is the overall structural representation of the utility model;

Fig. 2 is a structural schematic diagram of the upper mold cavity belt mechanism of the present utility model;

Fig. 3 is a structural schematic diagram of the lower mold cavity belt mechanism of the present invention;

Fig. 4 is a corresponding state diagram of the winding upper mold cavity and the winding lower mold cavity of the utility model;

Fig. 5 is a corresponding state diagram of the winding lower mold cavity and the winding upper mold cavity of the utility model;

Fig. 6 is a closed view of the winding lower mold cavity and the winding upper mold cavity of the utility model.

detailed description

As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, the utility model comprises a fuselage 1 and a wire inlet mechanism, an upper mold cavity belt mechanism, a lower Cavity belt mechanism, feeding mechanism and unloading mechanism, the wire inlet mechanism is arranged behind the upper mold cavity belt mechanism, and the lower mold cavity belt mechanism is arranged in front of the upper mold cavity belt mechanism, so The feeding mechanism is arranged under the upper mold cavity belt mechanism, and the unloading mechanism is arranged under the lower mold cavity belt mechanism.

The upper mold cavity belt mechanism includes a rectangular first frame body 21 arranged on the fuselage 1, the front middle part of the first frame body 21 is provided with a winding mold cavity 22, the first The rear middle part of the frame body 21 is provided with a thread cutter, and the two upper corners of the first frame body 21 are respectively provided with a pneumatic wire push rod 23, and the output ends of the two pneumatic wire push rods 23 are respectively opposite to each other. The mold cavity 22 on the above-mentioned winding.

A product support body 221 is provided in the mold cavity 22 on the winding line, and two wire inlet holes 222 are provided on the product support body 221, and the two sides of the product support body 221 are respectively provided with The first groove 223 is provided with a first spiral winding track 224 on the upper part of the first groove 223 .

The lower mold cavity belt mechanism includes a front fixing plate 31, a support slide bar 32, a push plate 33, a first cylinder and a second frame body 341, and the front fixing plate 31 is fixedly arranged on the front end of the fuselage 1, One end of the support slide bar 32 is fixedly connected with the front fixing plate 31, the other end is fixedly connected with the first frame body 21, and the push plate 33 is connected with the second frame body 341 and connected with the The second frame bodies 341 are respectively disposed on the support slide rods 32 , the first air cylinder is disposed on the fuselage 1 and its output end is connected to the push plate 33 . Driven by the first air cylinder, the push plate 33 can drive the second frame body 341 to slide back and forth along the support slide bar 32 .

The lower mold cavity belt mechanism also includes a rotary frame 34, a rotary motor 35, an upper frame body 36, a pneumatic clamping hook 37, a crimping rod 38 and a crimping rod cylinder 39, and two ends of the rotary frame 34 are respectively provided with winding The lower mold cavity 24 is provided with a second groove suitable for the product, and the upper part of the second groove is provided with a second helical winding track. The second helical The winding track and the first helical winding track 224 are adapted correspondingly, and the sizes of the two tracks are processed into corresponding sizes according to different types of wires. A product pushing hole 243 is provided on the back side of the winding lower mold cavity 24 .

The rotating motor 35 is fixedly arranged on the rear surface of the second frame body 341, the middle part of the rotating frame 34 is arranged on the output end of the rotating motor 35, and the upper frame body 36 is fixedly arranged on the second frame body 341. On the top of the two frame bodies 341, the wire pressing rod cylinder 39 is fixed and vertically arranged on the top of the upper frame body 36, and the middle part of the upper frame body 36 is provided with a slide rail 361. The output end of the wire rod cylinder 39 is connected and placed on the slide rail 361, the pneumatic clamping hook 37 is arranged on the lower part of the upper frame body 36 and placed above the rotating frame 34, and at the same time A nearby winding lower mold cavity 24 is corresponding.

The wire inlet mechanism includes two sets of wire inlet motors 41, a speed reducer 42, a speed changer 48 and a wire wheel frame 43 connected in sequence, and each of the wire wheel frames 43 is provided with four upper wire wheels 44 and four lower wire wheels. Wheel 45, the upper wire road 46 and the lower wire road 47, the four upper wire wheels 44 are respectively arranged above the upper wire road 46, and the four lower wire wheels 45 are respectively arranged on the lower wire road. Below the wire track 47 , four adjusting bolts 49 are arranged on the upper part of the wire wheel frame 43 , and each of the adjusting bolts 49 is connected with one upper wire wheel 44 . When the adjusting bolt 49 is rotated, the upper and lower positions of the corresponding upper wire pulley 44 can be adjusted, so as to satisfy wires with different diameters. The wire outlet end of each wire wheel frame 43 is aligned with the two wire holes communicating with the two wire inlet holes 222 of the first frame body 21 .

The feeding mechanism includes a feeding rail 51, a feeding platform 52, a feeding push rod 53 and a feeding cylinder 54, the feeding rail 51 is fixedly arranged under the first frame body 21, and the feeding Platform 52 is arranged at the end of described feeding track 51, and described feeding push rod 53 is fixedly connected on the output end of described feeding cylinder 54 and is placed in the rear of described feeding table 52, and described feeding cylinder 54 is fixedly arranged on the rear of the loading platform 52 by a support frame.

The blanking mechanism includes a blanking push rod 61 and a blanking cylinder 62, the blanking cylinder 62 is fixedly arranged under the second frame body 341, and the blanking push rod 61 is fixedly arranged on the blanking cylinder 62. The output end of the air cylinder 62 is placed in front of the rotating frame 34 , and the feeding push rod 61 is adapted to the product pushing hole 243 .

working principle:

After the machine is turned on, the rotating frame 34 is placed perpendicular to the horizontal plane, and the first cylinder pushes the push plate 33 backwards to drive the front fixing plate 31 to move backward, so that the rotating frame 34 at the lower end The winding lower mold cavity 24 is placed in front of the feeding table 52, the inductance element 7 rolls down from the feeding track 51 onto the feeding table 52, and the feeding cylinder 54 drives the feeding pusher The rod 53 pushes the inductance element 7 into the winding lower mold cavity 24. After completion, the first cylinder pulls the push plate 33 forward to drive the front fixing plate 31 to move forward, and then the The rotating frame 34 rotates one hundred and eighty degrees under the drive of the rotating motor 35, and the lower die cavity 24 of the winding with the inductance element 7 is rotated to the corresponding position of the die cavity 22 on the winding. position; then the first cylinder pushes the push plate 33 backwards to drive the front fixing plate 31 to move backwards, so that the winding lower mold cavity 24 equipped with the inductance element 7 moves backwards and is in line with the The mold cavity 22 on the above-mentioned winding line is correspondingly adapted and closed. At this time, the two wires are respectively conveyed into the two wire inlet holes 222 through the two wire wheel racks 43, and the two wires enter the two wires. After the wire inlet hole 222 winds the inductance element 7 along the first spiral winding track 224 and the second spiral winding track, when the wire travels to the first spiral winding track 224 and the second spiral winding track 224 At the lowest end of the two helical winding tracks, the two pneumatic wire push rods 23 are activated and the output ends of the two press the two wires respectively. Every time the wires enter a certain length, the two pneumatic wire pushers The rod 23 presses the wire rod once, five times in total, and finally presses the wire inlet end of the wire rod until the horizontal planes are perpendicular to each other. At the same time, the wire cutter cuts the two wires at the back of the mold cavity 22 on the winding wire.

Then, the pneumatic clamping hook 37 descends and hooks the inductance element 7 to the winding lower mold cavity 24, and at the same time, the first air cylinder pulls the push plate 33 forward to drive the front fixing The plate 31 moves forward, and then drives the winding lower mold cavity 24 equipped with the inductance element 7 to move forward. The wire tail 8 parallel to the horizontal plane of the inductive element 7 is bent to be perpendicular to the horizontal plane; after completion, the pneumatic clamping hook 37 releases the inductive element 7, and then the rotating frame 34 is positioned on the side of the rotating motor 35 Driven to rotate 180 degrees, and finally the feeding push rod 61 is pushed by the feeding cylinder 62 to push the coiled inductance element 7 down to the tray through the product pushing hole 243 middle. So far, the winding process of the inductance element 7 is completed.

In the present invention, the feeding and winding of the inductance element 7 are completed simultaneously on the two winding lower mold cavities 24 at both ends of the rotating frame 34 respectively.

The utility model is suitable for the field of inductor winding.

Claims (9)

1. An intelligent spiral common-mode inductance winding machine, characterized in that it includes a fuselage (1) and a wire inlet mechanism, an upper mold cavity belt mechanism, a lower Cavity belt mechanism, feeding mechanism and unloading mechanism, the wire inlet mechanism is arranged behind the upper mold cavity belt mechanism, and the lower mold cavity belt mechanism is arranged in front of the upper mold cavity belt mechanism, so The feeding mechanism is arranged under the upper mold cavity belt mechanism, and the unloading mechanism is arranged under the lower mold cavity belt mechanism. 2. The intelligent spiral common mode inductance winding machine according to claim 1, characterized in that: the upper mold cavity belt mechanism includes a rectangular first frame arranged on the body (1) body (21), the front middle part of the first frame body (21) is provided with a winding cavity (22), the rear middle part of the first frame body (21) is provided with a thread cutter, and the first The two upper corners of the frame body (21) are respectively provided with pneumatic pusher rods (23), and the output ends of the two pneumatic pusher rods (23) are respectively facing the winding mold cavity (22). 3. The intelligent spiral common mode inductance winding machine according to claim 2, characterized in that: a product support (221) is provided in the mold cavity (22) on the winding line, and the product support ( 221) is provided with a wire inlet hole (222), and the two sides of the product support (221) are respectively provided with a first groove (223) that is suitable for the product, and the first groove (223) The upper part is provided with a first helical winding track (224). 4. The intelligent spiral common-mode inductance winding machine according to claim 2, characterized in that: the lower cavity belt mechanism includes a front fixing plate (31), a supporting slide bar (32), a push plate (33 ), the first cylinder and the second frame body (341), the front fixed plate (31) is fixedly arranged on the front end of the fuselage (1), and one end of the support slide bar (32) is connected with the front The fixed plate (31) is fixedly connected, and the other end is fixedly connected with the first frame body (21), and the push plate (33) is connected with the second frame body (341) and connected with the second frame body (341) are respectively arranged on the support slide rods (32), the first air cylinder is arranged on the fuselage (1) and its output end is connected with the push plate (33). 5. The intelligent spiral common-mode inductance winding machine according to claim 4, characterized in that: the lower cavity belt mechanism also includes a rotating frame (34), a rotating motor (35), and an upper frame (36) , a pneumatic clamping hook (37), a crimping rod (38) and a crimping rod cylinder (39), the rotating motor (35) is fixedly arranged on the rear surface of the second frame (341), the The middle part of the rotating frame (34) is set on the output end of the rotating motor (35), the upper frame (36) is fixed on the upper part of the second frame (341), and the pressure rod cylinder ( 39) Fixed and vertically installed on the top of the upper frame (36), the middle part of the upper frame (36) is provided with a slide rail (361), the pressure line rod (38) and the pressure line rod cylinder ( 39) is connected to the output end and placed on the slide rail (361), the pneumatic clamping hook (37) is set on the lower part of the upper frame body (36) and placed on the rotating frame (34) above. 6. The intelligent spiral common-mode inductance winding machine according to claim 5, characterized in that: the two ends of the rotating frame (34) are respectively provided with winding lower mold cavities (24), and the winding The lower cavity (24) is provided with a second groove suitable for the product, the upper part of the second groove is provided with a second spiral winding track, and the back of the winding lower cavity (24) is set Product pushing hole (243) is arranged. 7. The intelligent spiral common mode inductance winding machine according to claim 3, characterized in that: the wire inlet mechanism includes a wire inlet motor (41), a reducer (42), and a transmission (48) connected in sequence And wire reel frame (43), described wire reel frame (43) is provided with several upper wire reels (44), several lower wire reels (45), upper wire passage (46) and lower wire passage (47) ), several of the upper wire wheels (44) are respectively arranged above the upper wire passage (46), and several of the lower wire wheels (45) are respectively arranged under the lower wire passage (47) A plurality of adjusting bolts (49) are also arranged on the upper part of the spool frame (43), each of the adjusting bolts (49) is connected with one of the upper spools (44). 8. The intelligent spiral common-mode inductance winding machine according to claim 2, characterized in that: the feeding mechanism includes a feeding track (51), a feeding table (52), a feeding push rod (53 ) and the feeding cylinder (54), the feeding rail (51) is fixedly arranged under the first frame (21), and the feeding platform (52) is set on the feeding rail (51) end, the feeding push rod (53) is fixedly connected to the output end of the feeding cylinder (54) and placed behind the feeding platform (52), and the feeding cylinder (54) passes through The support frame is fixedly arranged behind the loading table (52). 9. The intelligent spiral common mode inductance winding machine according to claim 6, characterized in that: the blanking mechanism includes a blanking push rod (61) and a blanking cylinder (62), and the blanking cylinder (62) is fixedly arranged under the second frame body (341), and the feeding push rod (61) is fixedly arranged on the output end of the feeding cylinder (62) and placed on the rotating frame ( 34), the blanking push rod (61) is adapted to the product pushing hole (243).