CN205069371U - Intelligent spiral common mode inductance coiling machine - Google Patents

Intelligent spiral common mode inductance coiling machine Download PDF

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Publication number
CN205069371U
CN205069371U CN201520847006.2U CN201520847006U CN205069371U CN 205069371 U CN205069371 U CN 205069371U CN 201520847006 U CN201520847006 U CN 201520847006U CN 205069371 U CN205069371 U CN 205069371U
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China
Prior art keywords
support body
cylinder
coiling
common mode
material loading
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CN201520847006.2U
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Chinese (zh)
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陈立衡
李德海
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Zhuhai Keris Technology Co.,Ltd.
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ZHUHAI KLES MACHINE TECHNOLOGY Co Ltd
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Abstract

The utility model provides a reasonable in design, convenient to use's the intelligent spiral common mode inductance coiling machine that can improve work efficiency, guarantee inductance wire winding quality. The utility model discloses fuselage (1) and set up to be in respectively inlet wire mechanism, last die cavity tape unit on fuselage (1) construct, descend die cavity tape unit structure, feed mechanism and unloading mechanism, the inlet wire establishment of institution is in go up the rear that the die cavity tape unit constructs, die cavity tape unit structure sets up and is in down go up the place ahead that the die cavity tape unit constructs, feed mechanism set up in go up the below that the die cavity tape unit constructs, unloading mechanism set up in the below that lower die cavity tape unit constructs. The utility model is suitable for an inductor wire winding field.

Description

Intelligent spiral common mode inductance coil winding machine
Technical field
The utility model relates to a kind of intelligent spiral common mode inductance coil winding machine.
Background technology
In inductance production and processing field, the coiling of inductance is most or adopt semiautomatic machine to add manually to come to carry out coiling to inductance element, its inefficiency, and because the manual skill of each workman is inconsistent, easily cause the quality of coiling uneven, affect Total Product quality.
Utility model content
Technical problem to be solved in the utility model overcomes the deficiencies in the prior art, provides a kind of reasonable in design, easy to use intelligent spiral common mode inductance coil winding machine can increased work efficiency, ensure inductance coiling quality.
The technical scheme that the utility model adopts is: the utility model comprises fuselage and is separately positioned on wire inlet mechanism on described fuselage, upper cavity band mechanism, lower mode cavity band mechanism, feed mechanism and cutting agency, described wire inlet mechanism is arranged on the rear of described upper cavity band mechanism, described lower mode cavity band organization establishes is in the front of described upper cavity band mechanism, described feed mechanism is arranged at the below of described upper cavity band mechanism, and described cutting agency is arranged at the below of described lower mode cavity band mechanism.
Described upper cavity band mechanism comprises the first support body of the rectangular body be arranged on described fuselage, coiling upper cavity is provided with in the middle part of the front of described first support body, thread trimmer is provided with in the middle part of the rear of described first support body, two upper angles of described first support body are respectively arranged with pneumatic wire-drive rod, the output coiling upper cavity described in subtend respectively of two described pneumatic wire-drive rods.
Be provided with product supporter in described coiling upper cavity, described product supporter is provided with entrance hole, the both sides of described product supporter are respectively arranged with first groove suitable with product, and the top of described first groove is provided with the first spiral winding trajectory.
Described lower mode cavity band mechanism comprises front shoe, supporting slider, push pedal, the first cylinder and the second support body, described front shoe is fixedly installed on the front end of described fuselage, one end of described supporting slider is fixedly connected with described front shoe, the other end is fixedly connected with described first support body, described push pedal is connected with described second support body and is separately positioned in described supporting slider with described second support body, and described first cylinder is arranged on described fuselage and its output is connected with described push pedal.
Described lower mode cavity band mechanism also comprises swivel mount, electric rotating machine, upper frame, pneumatic pinch hook, line pressing rod and line pressing rod cylinder, described electric rotating machine is fixedly installed on the rear surface of described second support body, the middle part of described swivel mount is arranged on the output of described electric rotating machine, described upper frame is fixedly located at the top of described second support body, described line pressing rod cylinder fixes the top being vertically arranged on described upper frame, the middle part of described upper frame is provided with slide rail, described line pressing rod is connected with the output of described line pressing rod cylinder and is placed on described slide rail, described pneumatic pinch hook is arranged on the bottom of described upper frame and is placed in the top of described swivel mount.
The two ends of described swivel mount are respectively arranged with coiling lower mode cavity, second groove suitable with product is provided with in described coiling lower mode cavity, the top of described second groove is provided with the second spiral winding trajectory, and the back side of described coiling lower mode cavity is provided with product shoving hole.
Described wire inlet mechanism comprises the inlet wire motor, decelerator, speed changer and the line wheel carrier that connect successively, described line wheel carrier be provided with several wheels of reaching the standard grade, several wheels that roll off the production line, upper drawing lines excessively and descended drawing lines, wheel of reaching the standard grade described in several is located at the described upper top crossing drawing lines respectively, the wheel that rolls off the production line described in several be located at respectively described descended the below of drawing lines, the top of described line wheel carrier is also provided with several adjusting bolts, and each described adjusting bolt is connected with wheel of reaching the standard grade described in.
Described feed mechanism comprises material loading track, feeding platform, material loading push rod and material loading cylinder, described material loading track is fixedly installed on the below of described first support body, described feeding platform is located at the end of described material loading track, the output that described material loading push rod is fixedly connected on described material loading cylinder is placed in the rear of described feeding platform, and described material loading cylinder is fixedly installed on the rear of described feeding platform by bracing frame.
Described cutting agency comprises blanking push rod and blanking cylinder, described blanking cylinder is fixedly installed on the below of described second support body, the output that described blanking push rod is fixedly installed on described blanking cylinder is placed in the front of described swivel mount, described blanking push rod and described product shoving hole suitable.
The beneficial effects of the utility model are: in the utility model, owing to being equipped with the wire inlet mechanism of the work of working in coordination, upper cavity band mechanism, lower mode cavity band mechanism, feed mechanism and cutting agency on same fuselage simultaneously, so the utility model can be completely free of the artificial intervention to inductance element coiling, substantially increase whole work efficiency;
Again because inductance element is placed between adaptive in correspondence with each other closed coiling upper cavity and coiling lower mode cavity, line body to enter in two die cavitys through entrance hole and carries out coiling along the first spiral winding trajectory and the second spiral winding trajectory to inductance element, because the first spiral winding trajectory and the second spiral winding trajectory are all arrange according to the actual size carrying out coiling line body, so its size and winding position have had fixed pattern, so just ensure the quality of inductance coiling.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present utility model;
Fig. 2 is upper cavity band mechanism structure schematic diagram of the present utility model;
Fig. 3 is lower mode cavity band mechanism structure schematic diagram of the present utility model;
Fig. 4 is the corresponding states figure of coiling upper cavity of the present utility model and coiling lower mode cavity;
Fig. 5 is the corresponding states figure of coiling lower mode cavity of the present utility model and coiling upper cavity;
Fig. 6 is the closure state figure of coiling lower mode cavity of the present utility model and coiling upper cavity.
Embodiment
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, the utility model comprises fuselage 1 and is separately positioned on wire inlet mechanism on described fuselage 1, upper cavity band mechanism, lower mode cavity band mechanism, feed mechanism and cutting agency, described wire inlet mechanism is arranged on the rear of described upper cavity band mechanism, described lower mode cavity band organization establishes is in the front of described upper cavity band mechanism, described feed mechanism is arranged at the below of described upper cavity band mechanism, and described cutting agency is arranged at the below of described lower mode cavity band mechanism.
Described upper cavity band mechanism comprises the first support body 21 of the rectangular body be arranged on described fuselage 1, coiling upper cavity 22 is provided with in the middle part of the front of described first support body 21, thread trimmer is provided with in the middle part of the rear of described first support body 21, two upper angles of described first support body 21 are respectively arranged with the output coiling upper cavity 22 described in subtend respectively of the described pneumatic wire-drive rod 23 of pneumatic wire-drive rod 23, two.
Product supporter 221 is provided with in described coiling upper cavity 22, described product supporter 221 is provided with two entrance holes 222, the both sides of described product supporter 221 are respectively arranged with first groove 223 suitable with product, and the top of described first groove 223 is provided with the first spiral winding trajectory 224.
Described lower mode cavity band mechanism comprises front shoe 31, supporting slider 32, push pedal 33, first cylinder and the second support body 341, described front shoe 31 is fixedly installed on the front end of described fuselage 1, one end of described supporting slider 32 is fixedly connected with described front shoe 31, the other end is fixedly connected with described first support body 21, described push pedal 33 is connected with described second support body 341 and is separately positioned in described supporting slider 32 with described second support body 341, and described first cylinder is arranged on described fuselage 1 and its output is connected with described push pedal 33.Described push pedal 33 can drive described second support body 341 to do the slip of front and back along described supporting slider 32 under the driving of described first cylinder.
Described lower mode cavity band mechanism also comprises swivel mount 34, electric rotating machine 35, upper frame 36, pneumatic pinch hook 37, line pressing rod 38 and line pressing rod cylinder 39, the two ends of described swivel mount 34 are respectively arranged with coiling lower mode cavity 24, second groove suitable with product is provided with in described coiling lower mode cavity 24, the top of described second groove is provided with the second spiral winding trajectory, described second spiral winding trajectory and the corresponding adaptation of described first spiral winding trajectory 224, both track sizes are processed to corresponding size according to the wire rod of different model.The back side of described coiling lower mode cavity 24 is provided with product shoving hole 243.
Described electric rotating machine 35 is fixedly installed on the rear surface of described second support body 341, the middle part of described swivel mount 34 is arranged on the output of described electric rotating machine 35, described upper frame 36 is fixedly located at the top of described second support body 341, the described fixing top being vertically arranged on described upper frame 36 of line pressing rod cylinder 39, the middle part of described upper frame 36 is provided with slide rail 361, described line pressing rod 38 is connected with the output of described line pressing rod cylinder 39 and is placed on described slide rail 361, described pneumatic pinch hook 37 is arranged on the bottom of described upper frame 36 and is placed in the top of described swivel mount 34, simultaneously corresponding with the coiling lower mode cavity 24 be positioned near it.
Described wire inlet mechanism comprises inlet wire motor 41, decelerator 42, speed changer 48 and the line wheel carrier 43 that two covers connect successively, each described line wheel carrier 43 be provided with altogether four wheel 44, four wheels 45 that roll off the production line of reaching the standard grade, upper drawing lines 46 excessively and descended drawing lines 47, wheel 44 of reaching the standard grade described in four is located at the described upper top crossing drawing lines 46 respectively, the wheel 45 that rolls off the production line described in four be located at respectively described descended the below of drawing lines 47, the top of described line wheel carrier 43 is also provided with four adjusting bolts 49, and each described adjusting bolt 49 is connected with wheel 44 of reaching the standard grade described in.When rotating described adjusting bolt 49, can regulate corresponding described in reach the standard grade the upper-lower position of wheel 44, and then meet the wire rod of different-diameter.The leading-out terminal of each described line wheel carrier 43 is two string holes that described first support body 21 of aligning communicates with two described entrance holes 222.
Described feed mechanism comprises material loading track 51, feeding platform 52, material loading push rod 53 and material loading cylinder 54, described material loading track 51 is fixedly installed on the below of described first support body 21, described feeding platform 52 is located at the end of described material loading track 51, the output that described material loading push rod 53 is fixedly connected on described material loading cylinder 54 is placed in the rear of described feeding platform 52, and described material loading cylinder 54 is fixedly installed on the rear of described feeding platform 52 by bracing frame.
Described cutting agency comprises blanking push rod 61 and blanking cylinder 62, described blanking cylinder 62 is fixedly installed on the below of described second support body 341, the output that described blanking push rod 61 is fixedly installed on described blanking cylinder 62 is placed in the front of described swivel mount 34, and described blanking push rod 61 is suitable with described product shoving hole 243.
Operation principle:
After opening machine, described swivel mount 34 is in placing perpendicular to horizontal plane, described first cylinder promotes described push pedal 33 backward and then moves after driving described front shoe 31, the described coiling lower mode cavity 24 being positioned at described swivel mount 34 lower end is made to be placed in the front of described feeding platform 52, inductance element 7 tumbles on described feeding platform 52 from described material loading track 51, described material loading cylinder 54 drives described material loading push rod 53 to push in described coiling lower mode cavity 24 by described inductance element 7, after completing, described first cylinder pulls forward described push pedal 33 and then drives described front shoe 31 to move forward, then described swivel mount 34 rotates 180 degree under the drive of described electric rotating machine 35, the described coiling lower mode cavity 24 that described inductance element 7 is housed is rotated to the position corresponding with described coiling upper cavity 22, then described first cylinder promotes described push pedal 33 backward and then moves after driving described front shoe 31, the described coiling lower mode cavity 24 that described inductance element 7 is housed is moved backward and closes with the corresponding adaptation of described coiling upper cavity 22, now two wire rods deliver into in two described entrance holes 222 respectively by two described line wheel carriers 43, and along described first spiral winding trajectory 224 and described second spiral winding trajectory, described inductance element 7 is wound around after two wire rods enter two described entrance holes 222, when wire rod marches to the least significant end of described first spiral winding trajectory 224 and described second spiral winding trajectory, two described pneumatic wire-drive rods 23 start and both outputs carry out top pressure to two wire rods respectively, described wire rod often enters certain length, two described pneumatic wire-drive rods 23 to described wire rod top pressure once, push up pressure five times altogether, the end of incoming cables of described wire rod is depressed into till horizontal plane is orthogonal the most at last.Meanwhile, two described line bodies are cut off at the back place of described coiling upper cavity 22 by described thread trimmer.
Then, described pneumatic pinch hook 37 declines and is hooked toward described coiling lower mode cavity 24 place by described inductance element 7, described first cylinder pulls forward described push pedal 33 and then drives described front shoe 31 to move forward simultaneously, and then drive the described coiling lower mode cavity 24 that described inductance element 7 is housed to reach, now described line pressing rod cylinder 39 promote described line pressing rod 38 move downward and the line tail 8 being parallel to horizontal plane of described inductance element 7 is bent to horizontal plane; After completing, described pneumatic pinch hook 37 unclamps described inductance element 7, described then described swivel mount 34 rotates 180 degree under the drive of described electric rotating machine 35, and the described inductance element 7 completing coiling to push away through described product shoving hole 243 and drops down onto in charging tray by last described blanking push rod 61 under the promotion of described blanking cylinder 62.So far the winding process of described inductance element 7 completes.
In the utility model, the material loading of described inductance element 7 and coiling two described coiling lower mode cavities 24 respectively on the two ends of described swivel mount 34 complete simultaneously.
The utility model is applicable to inductor coiling field.

Claims (9)

1. an intelligent spiral common mode inductance coil winding machine, it is characterized in that: it comprises fuselage (1) and is separately positioned on wire inlet mechanism on described fuselage (1), upper cavity band mechanism, lower mode cavity band mechanism, feed mechanism and cutting agency, described wire inlet mechanism is arranged on the rear of described upper cavity band mechanism, described lower mode cavity band organization establishes is in the front of described upper cavity band mechanism, described feed mechanism is arranged at the below of described upper cavity band mechanism, and described cutting agency is arranged at the below of described lower mode cavity band mechanism.
2. intelligent spiral common mode inductance coil winding machine according to claim 1, it is characterized in that: described upper cavity band mechanism comprises first support body (21) of the rectangular body be arranged on described fuselage (1), coiling upper cavity (22) is provided with in the middle part of the front of described first support body (21), thread trimmer is provided with in the middle part of the rear of described first support body (21), two upper angles of described first support body (21) are respectively arranged with pneumatic wire-drive rod (23), the output coiling upper cavity (22) described in subtend respectively of two described pneumatic wire-drive rods (23).
3. intelligent spiral common mode inductance coil winding machine according to claim 2, it is characterized in that: in described coiling upper cavity (22), be provided with product supporter (221), described product supporter (221) is provided with entrance hole (222), the both sides of described product supporter (221) are respectively arranged with first groove (223) suitable with product, and the top of described first groove (223) is provided with the first spiral winding trajectory (224).
4. intelligent spiral common mode inductance coil winding machine according to claim 2, it is characterized in that: described lower mode cavity band mechanism comprises front shoe (31), supporting slider (32), push pedal (33), first cylinder and the second support body (341), described front shoe (31) is fixedly installed on the front end of described fuselage (1), one end of described supporting slider (32) is fixedly connected with described front shoe (31), the other end is fixedly connected with described first support body (21), described push pedal (33) is connected with described second support body (341) and is separately positioned in described supporting slider (32) with described second support body (341), described first cylinder is arranged on upper and its output of described fuselage (1) and is connected with described push pedal (33).
5. intelligent spiral common mode inductance coil winding machine according to claim 4, it is characterized in that: described lower mode cavity band mechanism also comprises swivel mount (34), electric rotating machine (35), upper frame (36), pneumatic pinch hook (37), line pressing rod (38) and line pressing rod cylinder (39), described electric rotating machine (35) is fixedly installed on the rear surface of described second support body (341), the middle part of described swivel mount (34) is arranged on the output of described electric rotating machine (35), described upper frame (36) is fixedly located at the top of described second support body (341), the fixing top being vertically arranged on described upper frame (36) of described line pressing rod cylinder (39), the middle part of described upper frame (36) is provided with slide rail (361), described line pressing rod (38) is connected with the output of described line pressing rod cylinder (39) and is placed on described slide rail (361), described pneumatic pinch hook (37) is arranged on the bottom of described upper frame (36) and is placed in the top of described swivel mount (34).
6. intelligent spiral common mode inductance coil winding machine according to claim 5, it is characterized in that: the two ends of described swivel mount (34) are respectively arranged with coiling lower mode cavity (24), second groove suitable with product is provided with in described coiling lower mode cavity (24), the top of described second groove is provided with the second spiral winding trajectory, and the back side of described coiling lower mode cavity (24) is provided with product shoving hole (243).
7. intelligent spiral common mode inductance coil winding machine according to claim 3, it is characterized in that: described wire inlet mechanism comprises the inlet wire motor (41) connected successively, decelerator (42), speed changer (48) and line wheel carrier (43), described line wheel carrier (43) is provided with several wheels (44) of reaching the standard grade, several wheels (45) that roll off the production line, above cross drawing lines (46) and descended drawing lines (47), wheel (44) of reaching the standard grade described in several is located at the described upper top crossing drawing lines (46) respectively, the wheel (45) that rolls off the production line described in several be located at respectively described descended the below of drawing lines (47), the top of described line wheel carrier (43) is also provided with several adjusting bolts (49), each described adjusting bolt (49) is taken turns (44) and is connected with reaching the standard grade described in one.
8. intelligent spiral common mode inductance coil winding machine according to claim 2, it is characterized in that: described feed mechanism comprises material loading track (51), feeding platform (52), material loading push rod (53) and material loading cylinder (54), described material loading track (51) is fixedly installed on the below of described first support body (21), described feeding platform (52) is located at the end of described material loading track (51), the output that described material loading push rod (53) is fixedly connected on described material loading cylinder (54) is placed in the rear of described feeding platform (52), described material loading cylinder (54) is fixedly installed on the rear of described feeding platform (52) by bracing frame.
9. intelligent spiral common mode inductance coil winding machine according to claim 6, it is characterized in that: described cutting agency comprises blanking push rod (61) and blanking cylinder (62), described blanking cylinder (62) is fixedly installed on the below of described second support body (341), the output that described blanking push rod (61) is fixedly installed on described blanking cylinder (62) is placed in the front of described swivel mount (34), and described blanking push rod (61) is suitable with described product shoving hole (243).
CN201520847006.2U 2015-10-29 2015-10-29 Intelligent spiral common mode inductance coiling machine Active CN205069371U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107946069A (en) * 2017-11-27 2018-04-20 北京石油化工学院 A kind of magnetic suspension bearing winding precision bobbin winder device
CN110600258A (en) * 2019-09-10 2019-12-20 上海大精电子科技有限公司 Anti-shake coil winding machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107946069A (en) * 2017-11-27 2018-04-20 北京石油化工学院 A kind of magnetic suspension bearing winding precision bobbin winder device
CN110600258A (en) * 2019-09-10 2019-12-20 上海大精电子科技有限公司 Anti-shake coil winding machine

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C14 Grant of patent or utility model
GR01 Patent grant
CP03 "change of name, title or address"

Address after: 519000 4th floor, No.10 Futian Road, Xiangzhou District, Zhuhai City, Guangdong Province

Patentee after: Zhuhai Keris Technology Co.,Ltd.

Address before: No. 10, Futian Road, Fuxi Industrial Zone, Xiangzhou District, Zhuhai City, Guangdong Province 519000

Patentee before: ZHUHAI KLES MACHINE TECHNOLOGY Co.,Ltd.

CP03 "change of name, title or address"