CN114512331A - Integrated transformer bushing, winding and rubber coating equipment - Google Patents

Integrated transformer bushing, winding and rubber coating equipment Download PDF

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Publication number
CN114512331A
CN114512331A CN202210095131.7A CN202210095131A CN114512331A CN 114512331 A CN114512331 A CN 114512331A CN 202210095131 A CN202210095131 A CN 202210095131A CN 114512331 A CN114512331 A CN 114512331A
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China
Prior art keywords
assembly
pipe
framework
winding
tail
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CN202210095131.7A
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Chinese (zh)
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CN114512331B (en
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谭红光
唐海清
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Guangdong Xinmicron Intelligent Equipment Co ltd
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Guangdong Xinmicron Intelligent Equipment Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/096Dispensing or feeding devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/12Insulating of windings

Abstract

The application relates to the field of transformer production equipment, in particular to an integrated transformer bushing pipe threading, winding and rubber coating equipment. The technical key points comprise that: a frame feeding mechanism; the framework rotating mechanism is adjacent to the feeding mechanism and used for grabbing the framework to the outside to rotate; the threading sleeve mechanism is positioned above the framework rotating mechanism and used for threading the lead to the head pipe and the tail pipe; the coil front foot winding mechanism can move and adjust in a spatial position and is used for clamping and drawing the head of the lead to the framework pin and driving the wire head of the lead to realize front foot winding on the framework pin; the coil rear foot winding mechanism can move and adjust in a spatial position and is used for clamping the tail pipe to the framework pins and driving the tail parts of the wires to realize rear foot winding on the framework pins; the tail wire shearing mechanism is used for shearing the tail part of the lead wire; and the rubber coating mechanism is positioned below the framework rotating mechanism and used for transferring the rubber belt section upwards, and the rubber belt is wrapped on the framework. This application has the effect that promotes the production efficiency of work piece.

Description

Integrated transformer bushing, winding and rubber coating equipment
Technical Field
The application relates to the field of transformer production equipment, in particular to an integrated transformer bushing pipe threading and rubber coating equipment.
Background
The transformer is basic equipment for power transmission and distribution, is a device for changing alternating voltage by utilizing an electromagnetic induction principle, comprises the categories of power transformers, distribution transformers, dry-type transformers, amorphous alloy transformers, wound core transformers and the like according to different design forms, and is widely applied to the fields of industry, agriculture, traffic, urban communities and the like; with the development of the technology, the transformer gradually saves energy and promotes the development in the directions of green, low carbon and the like, and has better development potential.
In the related art, the core component of the transformer is a transformer set, which includes a framework, an iron core, a coil, an insulating sleeve and other components, wherein the framework is provided with a plurality of groups of pins, the coil is wrapped on the framework by using a metal wire, and two ends of the wire are respectively wound and hung on the pins, the iron core is placed in the framework to form a basic transformer set, and the transformation function of the transformer is realized by electrifying the coil; in addition, for some transformer magnetic assemblies used in high-voltage environments, an insulating sleeve needs to be sleeved on the position, close to the framework pin, of the coil to prevent the transformer from being broken down when the voltage is too large.
In the process of producing the components, the semi-automatic wrapping mode is usually adopted for processing, for example, firstly, a sleeve is manually penetrated through a wire body, then, the wire body is placed on a winding machine for winding and manually hanging feet, finally, an adhesive tape is manually cut off and wrapped on a framework, and the processing needs more manpower consumption and is low in production efficiency.
Disclosure of Invention
In order to promote the production efficiency of work piece, this application provides an integral type transformer wears sleeve pipe wire winding rubber coating equipment.
The application provides an integral type transformer wears sleeve pipe wire winding rubber coating equipment adopts following technical scheme:
the integrated transformer bushing-penetrating, winding and rubber-coating equipment comprises a rack; the feeding mechanism is provided with a placing groove for placing the framework; the framework rotating mechanism is movably arranged on the rack and is adjacent to the feeding mechanism, and the framework rotating mechanism is used for grabbing the framework placed in the placing groove to the outside for rotating; the threading sleeve mechanism is positioned above the framework rotating mechanism and used for cutting off a pipeline to form a head pipe and a tail pipe and threading a lead to the head pipe and the tail pipe; the coil front foot winding mechanism is arranged on the rack, can move and adjust at any spatial position in a three-dimensional coordinate system, and is used for moving and approaching the head of the lead, clamping and drawing the head of the lead to the framework pins and driving the head of the lead to rotate so as to realize front foot winding of the head of the lead on the framework pins; the coil rear foot winding mechanism is arranged on the rack, can move and adjust at any spatial position in a three-dimensional coordinate system, and is used for moving to the tail part of the lead, clamping the tail pipe to the framework pin and driving the tail part of the lead to rotate so as to realize rear foot winding of the tail part of the lead on the framework pin; the tail wire cutting mechanism is arranged on the front foot winding mechanism of the coil and is used for cutting off the tail part of the wire; and the rubber coating mechanism is arranged on the rack, is positioned below the framework rotating mechanism and is used for transferring the rubber belt section upwards so as to wrap the rubber belt on the framework in a rotating state.
By adopting the technical scheme, the framework is automatically fed to the placing groove by the feeding mechanism, the framework rotating mechanism is inserted into the framework, and the framework is grabbed to the outside of the placing groove; meanwhile, the threading sleeve mechanism cuts off the head pipe and the tail pipe and threads the lead to the head pipe and the tail pipe, and then the coil front foot winding mechanism clamps the head of the lead to the pin of the framework for winding so as to hang the pin and drive the head pipe to move to the framework for positioning; meanwhile, the tail pipe is clamped by the coil rear foot winding mechanism, a lead can pass through the tail pipe, the framework rotating mechanism is started immediately to rotate the framework, and the coil is wound on the framework; after the coil is wound, the tail part of the wire is hung on the pin by starting the coil rear foot winding mechanism, after the hanging is finished, the wire is cut by the tail wire cutting mechanism, the rubber coating mechanism is started immediately to eject the rubber belt, the rubber belt is wound on the framework, production of workpieces is achieved, all parts in the production process are mutually matched and do not interfere with each other, all mechanisms are flexibly cooperated, the actions of cutting and threading the wire pipe can be achieved while the framework is fed, the multi-step cooperative operation is achieved, the production efficiency is greatly improved, the whole process is automatically operated, and the labor cost is saved.
Preferably, the coil forefoot winding mechanism comprises: the line head three-dimensional linear module comprises a line head first transverse moving component arranged on the rack, a line head second transverse moving component arranged on the line head first transverse moving component and a line head lifting component arranged on the line head second transverse moving component, wherein the displacement directions of the line head first transverse moving component and the line head second transverse moving component are vertical; and the thread end clamping and rotating module is arranged on the thread end lifting assembly and is used for clamping the thread end and driving the thread end of the lead to rotate.
Through adopting above-mentioned technical scheme, the first sideslip subassembly of end of a thread, end of a thread second sideslip subassembly and end of a thread lifting unit form the module that can remove the adjustment in three-dimensional space, the three-dimensional sharp module of end of a thread can drive the rotatory module of end of a thread centre gripping and carry out position adjustment on three-dimensional space, realize transferring the rotatory module of end of a thread centre gripping to end of a thread department centre gripping end of a thread, and can drive the rotatory module of end of a thread centre gripping and remove to skeleton pin department and rotate the winding to the end of a thread, overall structure is nimble, can make complicated winding action, satisfy the high accuracy winding requirement of preceding foot.
Preferably, the thread end clamping and rotating module comprises a thread end clamping part and a thread end rotating part; the thread end rotating part comprises a front foot motor and a front foot gear set which are arranged on the thread end lifting assembly, and an output shaft of the front foot motor is connected with the front foot gear set; the thread end clamping part comprises a front winding foot arm beam horizontally connected to a front foot gear set, a front foot pneumatic finger arranged on the front winding foot arm beam and a front foot needle tube, the front foot gear set is used for driving the front winding foot arm beam to rotate, one end of the front foot needle tube is opposite to the front foot pneumatic finger, the other end of the front foot needle tube is opposite to the threading sleeve mechanism, and the front foot needle tube is used for a lead to penetrate through and guide the lead to the front foot pneumatic finger for clamping.
By adopting the technical scheme, the front foot needle tube can be used for the lead to penetrate, position and pass through, the front foot pneumatic finger clamps the lead, meanwhile, the end part of the front foot needle tube can extend to the side of the hanging corner due to small size, and the front foot needle tube also plays a role in facilitating the lead to penetrate and weave to the hanging foot, so that the hanging foot can realize accurate positioning; and when hanging the foot, the front foot motor can make the front foot-winding arm beam rotate, and the complex action when hanging the head and the foot is realized by matching the three-dimensional linear module of the thread end.
Preferably, the coil back foot winding mechanism comprises; the tail pipe three-dimensional linear module comprises a first tail pipe transverse component arranged on the rack, a second tail pipe transverse component arranged on the first tail pipe transverse component, and a tail pipe lifting component arranged on the second tail pipe transverse component, wherein the position directions of the second tail pipe transverse component and the first tail pipe transverse component are vertical; and the tail pipe clamping and rotating module is arranged on the tail pipe lifting assembly and is used for clamping the tail pipe and driving the tail part of the lead to rotate.
By adopting the technical scheme, the first tail pipe transverse moving assembly, the second tail pipe transverse moving assembly and the tail pipe lifting assembly form a module capable of moving and adjusting in a three-dimensional space, at the moment, the tail pipe clamping rotating module is arranged on the second tail pipe transverse moving assembly, the three-dimensional linear tail pipe module can drive the tail pipe clamping rotating module to adjust the position of the three-dimensional workpiece, the tail clamping rotating module is transferred to the tail pipe to clamp the tail pipe, the tail pipe can be wound by driving the tail pipe clamping rotating module to move to the framework pin, the whole structure is flexible, complex winding actions can be performed, and the high-precision winding requirements of the tail pipe are met.
Preferably, the tail pipe clamping and rotating module comprises a tail pipe clamping part and a tail pipe rotating part; the tail pipe rotating part comprises a rear foot motor and a rear foot gear set, the rear foot motor is arranged on the tail pipe second transverse moving assembly, and an output shaft of the rear foot motor is connected with the rear foot gear set; tail pipe clamping part twines the shank arm roof beam, slides and sets up after on the shank arm roof beam after twining the pneumatic finger of back foot, sets up fine setting driving piece and back foot needle pipe on the shank arm roof beam after twining including horizontal connection on the back foot gear train, back foot gear train is used for the drive after twine the shank arm roof beam and rotate, the fine setting driving piece with the hand is moved to the back foot, the fine setting driving piece is used for the drive the hand is moved to the one end of back foot needle pipe and is relative with back foot needle pipe after to the slip of back foot needle pipe, the other end and the threading casing mechanism of back foot needle pipe are relative, back foot needle pipe is used for supplying the wire to wear to establish, the hand is moved to the back foot and is used for the centre gripping tail pipe.
By adopting the technical scheme, the rear foot needle tube can be used for the lead to penetrate and position, the rear foot drives a finger to clamp the tail tube, and the lead can move in the tail tube to penetrate; meanwhile, the tail pin needle tube can extend to the side of the pins due to the small end size of the tail pin needle tube, so that the tail pin needle tube can penetrate and weave a lead to the hitching leg, and the hitching leg is accurately positioned; when the tail is hung, the rear foot motor enables the rear winding foot arm beam to rotate, and the tail pipe three-dimensional linear module is matched, so that the complex action when the tail is hung is realized; in addition, because the tail pipe is kept in the threading sleeve mechanism after being cut off, the line position of the wire guide sleeve can be blocked, the fine adjustment assembly is started to enable the rear beriberi hand fingers to be away from the rear foot needle tube, the abdicating effect is achieved, the rear foot needle tube is in butt joint with the tail pipe, threading is facilitated, and the mechanism runs stably.
Preferably, the threading sleeve mechanism includes: the pipe penetrating component is arranged on the rack and used for sending out a pipeline; the threading assembly is arranged on the rack, is adjacent to the pipe penetrating assembly and is used for sending out the lead; the pipe section transferring assembly is arranged on the rack in a sliding mode and can turn back and forth between the pipe penetrating assembly and the threading assembly, a pipe section accommodating channel is formed in the pipe section transferring assembly, the pipe section accommodating channel is opposite to the pipe penetrating assembly or the threading assembly, and when the pipe section accommodating channel is opposite to the pipe penetrating assembly, a pipeline can penetrate through the pipe section accommodating channel; and the pipe cutting assembly is arranged on the pipe section transferring assembly in a lifting manner and is used for punching a pipeline so as to form a pipe section in the pipe section accommodating channel, and when the pipe section accommodating channel is opposite to the threading assembly, the pipeline can penetrate into the pipe section accommodating channel, and a sleeve is sleeved on the guide line.
By adopting the technical scheme, the pipeline is sent to the pipeline section transfer assembly by the pipe penetrating assembly, the pipeline is cut by the pipe cutting assembly to form the head pipe and the tail pipe which are contained in the pipeline section containing channel, the pipeline section transfer assembly is immediately driven to move to the threading assembly, the guide wire is sent into the pipeline section containing channel by the threading assembly, the head pipe and the tail pipe are sleeved on the guide wire, the action of the threading sleeve is realized, the components are mutually matched, the flexibility is good, the tail pipe and the head pipe are simultaneously sleeved on the guide wire, and the process is fast and efficient.
Preferably, the pipe segment transfer assembly comprises: the transfer straight line module is arranged on the rack and positioned between the pipe penetrating component and the threading component; the pipe section clamp comprises an ascending slide block and a descending slide block which are arranged on the transfer straight line module in a sliding mode, the ascending slide block and the descending slide block can be opened and closed mutually, a first splicing groove is formed in the ascending slide block, a second splicing groove is formed in the descending slide block, and when the ascending slide block and the descending slide block are closed mutually, the first splicing groove and the second splicing groove are spliced to form a pipe section accommodating channel.
Through adopting above-mentioned technical scheme, it can drive the pipeline section anchor clamps reciprocal turn-back between poling subassembly and threading subassembly to shift sharp module, through the mutual open and close effect of going upward slider and down slider, on the one hand, can form the pipeline section storage tank and realize putting in order to supply the pipeline section, on the other hand, it separates with down slider to go upward the slider, can make the wire that the sleeve pipe finishes leave the pipeline section passageway from the horizontal direction, so that the hitching leg action of writing down, the mechanism mutual noninterference, threading sleeve pipe mechanism can get into the pipeline section that moves down the work piece in the hitching leg this moment, production efficiency obtains promoting.
Preferably, the threading sleeve mechanism further comprises a flaring shaping assembly, the flaring shaping assembly comprises a shaping cylinder and a telescopic rod transfer assembly, the shaping cylinder is arranged on the rack, and the telescopic rod of the shaping cylinder faces the pipe section transfer assembly; the conical flaring piece is fixedly connected to the telescopic rod of the shaping cylinder, is opposite to the opening of the pipe section accommodating channel and is used for being inserted into the opening of the pipe section so as to flare the pipe section.
Through adopting above-mentioned technical scheme, start the plastic cylinder, toper reaming piece inserts the pipeline section opening, makes the pipeline section flaring to in the pipeline section is worn to establish by the wire, precision when the sleeve pipe obtains further promotion.
Preferably, the frame rotating mechanism includes: the first main shaft transverse moving assembly is arranged on the rack; the second spindle transverse moving assembly is arranged on the first spindle transverse moving assembly, and the moving direction of the first spindle transverse moving assembly is vertical to that of the second spindle transverse moving assembly; and the main shaft rotating assembly is arranged on the main shaft second transverse moving assembly and is used for being inserted into the framework and driving the framework to rotate.
Through adopting above-mentioned technical scheme, the first sideslip subassembly of main shaft and the second sideslip subassembly of main shaft of moving direction mutually perpendicular can drive main shaft rotating assembly and realize horizontal migration, remove in a flexible way, simultaneously, insert inside the skeleton with main shaft rotating assembly, can carry out stable support to the skeleton, realize the steady rotation of skeleton.
Preferably, the rubber coating mechanism comprises a rubber belt wheel set, which is arranged on the rack and used for sending out the rubber belt so that the adhesive surface of the rubber belt faces upwards; the adhesive tape pulling component is adjacent to the adhesive tape wheel set, arranged on the rack in a sliding manner and used for clamping and tearing out the adhesive tape from the adhesive tape wheel set; the adhesive tape cutting assembly is arranged at the rack in a lifting manner, is positioned between the adhesive tape wheel set and the adhesive tape pulling assembly and is used for punching the adhesive tape pulled out from the adhesive tape pulling assembly so as to break the adhesive tape; and the adhesive tape ejection assembly is arranged at the rack in a lifting manner, is positioned between the adhesive tape wheel set and the adhesive tape cutting assembly and is used for ejecting the pulled adhesive tape to a framework arranged at the framework rotating mechanism so as to realize the encapsulation of the workpiece.
By adopting the technical proposal, the adhesive tape wheel set sends out the adhesive tape and enables the bonding surface of the adhesive tape to be arranged upwards, at the moment, starting the adhesive tape pulling assembly to pull the adhesive tape out of the adhesive tape wheel set, then adjusting the framework rotating mechanism, transferring the wound workpiece to the position right above the adhesive tape, loosening the adhesive tape pulling assembly and simultaneously starting the adhesive tape ejecting assembly, ejecting the adhesive tape by the adhesive tape ejecting assembly to enable the bonding surface of the adhesive tape to be bonded to the workpiece, driving the framework to rotate by the framework rotating mechanism, under the rotation action of the workpiece, the adhesive tape is coated on the workpiece to realize encapsulation, finally, the adhesive tape cutting component is started to cut the adhesive tape, and finally, encapsulation action is finished, in this in-process, each structure cooperation is nimble, has realized the rubber coating action well, and the sticky tape cuts off the subassembly simultaneously and cuts off the sticky tape to the rubber coating action of next time, mechanism degree of automation obtains great promotion.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the feeding mechanism, the framework rotating mechanism, the threading sleeve mechanism, the coil front foot winding mechanism, the coil rear foot winding mechanism, the tail wire cutting mechanism and other mechanisms carry out the steps of hitching, lapping, sleeving, wire cutting and the like on the workpiece, so that the workpiece is produced, all parts are mutually matched and do not interfere with each other in the production process, all the mechanisms are flexibly cooperated, the actions of cutting, threading and the like on a wire pipe can be realized while the framework is fed, the multi-step cooperative operation is realized, the production efficiency is greatly improved, the full-process automatic operation is realized, and the labor cost is saved;
2. both the front coil foot winding mechanism and the rear coil foot winding mechanism can move flexibly in a three-dimensional space, complex winding actions can be realized by means of rotation of the front coil foot winding mechanism and the rear coil foot winding mechanism, the actions are accurate and efficient, and the winding effect is good;
3. rubber coating mechanism tears the sticky tape out, pushes up and cuts off, and each subassembly structure cooperation is nimble, has realized the rubber coating action well, and the sticky tape cuts off the subassembly and cuts off the sticky tape simultaneously to next rubber coating action, mechanism degree of automation obtains great promotion.
Drawings
FIG. 1 is a schematic overall structure diagram of a bushing-penetrating, winding and rubber-coating device according to an embodiment of the present application.
Fig. 2 is a schematic structural diagram of a feeding mechanism and a framework rotating mechanism according to an embodiment of the present application.
Fig. 3 is a schematic structural diagram of a threading cannula mechanism according to an embodiment of the present application.
FIG. 4 is a schematic structural diagram of a pipe penetration assembly according to an embodiment of the present application.
Fig. 5 is a schematic structural diagram of a threading assembly according to an embodiment of the present application.
Fig. 6 is a schematic structural diagram of a pipe segment transfer assembly according to an embodiment of the present application.
Fig. 7 is a schematic structural view of another perspective of the pipe segment transfer assembly according to the embodiment of the present application.
Figure 8 is a schematic diagram of a forefoot wrap mechanism of an embodiment of the present application.
Fig. 9 is a schematic structural diagram of the string head clamping and rotating module, the tail pipe clamping and rotating module, and the pipe segment transferring assembly according to the embodiment of the present application.
Fig. 10 is a schematic structural diagram of a coil back leg winding mechanism according to an embodiment of the present application.
Fig. 11 is a schematic structural diagram of a frame rotating mechanism and a rubber coating mechanism according to an embodiment of the present application.
Fig. 12 is a partial structural schematic diagram of a encapsulation mechanism according to an embodiment of the present application.
Fig. 13 is a partial schematic structural view of another perspective of a encapsulation mechanism according to an embodiment of the present application.
Description of reference numerals:
1. a frame;
2. a feeding mechanism; 21. a vibrating feeding part; 22. a feeding linear module; 23. a sleeve shaft material moving part; 231. a feeding cylinder; 232. feeding loop bars; 24. a feeding and discharging transfer part; 241. a feeding and discharging lifting seat; 242. a feeding and discharging lifting cylinder; 243. a framework placing seat; 2431. a placement groove; 2432. a discharging groove;
3. a framework rotating mechanism; 31. a spindle first traverse assembly; 32. a spindle second traverse assembly; 33. a spindle rotation assembly; 331. a spindle motor; 332. winding the main shaft;
4. a threading sleeve mechanism;
41. a pipe penetration assembly; 411. a pipeline rack; 412. a delivery pipe section; 4121. a mounting seat; 4122. a pipe conveying motor; 4123. a drive rack; 4124. a drive gear; 413. a pipe clamping part; 4131. an upper chuck; 4132. a lower chuck; 4133. a pipe clamping cylinder; 414. a guide tube positioning part;
42. a threading assembly; 421. a lead frame; 422. a threading driving section; 4221. a wire feeding motor; 4222. a wire feeding belt; 4223. a first wire feeding belt wheel; 4224. a second wire feeding belt wheel; 4225. a linkage shaft; 4226. a wire feeding gear; 4227. a wire feeding wheel; 423. a lead positioning portion;
43. a pipe section transfer assembly; 431. a transfer straight line module; 432. a pipe section clamp; 4321. an upward slider; 4322. a descending slide block; 4323. a pipe section cylinder; 433. the pipe section accommodating channel;
44. cutting the pipe assembly; 441. a pipe cutting blade; 442. a pipe cutting cylinder;
45. a flaring shaping assembly; 451. a shaping cylinder; 452. a tapered flared piece;
5. a coil front leg winding mechanism; 51. a three-dimensional line end module; 511. a thread end first traverse assembly; 512. a thread end lifting assembly; 513. a thread end second traversing assembly; 52. a thread end clamping and rotating module; 521. a thread end clamping part; 5211. front winding foot arm beam; 5212. a forefoot pneumatic finger; 5213. a forefoot needle cannula; 522. a thread end rotating part; 5221. a front leg motor; 5222. a front caster gear set;
6. a coil back leg winding mechanism; 61. a tail pipe three-dimensional linear module; 611. a tailpipe first traverse assembly; 612. a tail pipe lifting assembly; 613. a tail pipe second traverse assembly; 62. a tail pipe clamping and rotating module; 621. a tail pipe clamping part; 6211. wrapping the foot arm beam; 6212. the beriberi after the treatment moves the fingers; 6213. finely adjusting the driving piece; 6214. a back pin tube; 622. a tail pipe rotating part; 6221. a rear leg motor; 6222. a rear foot gear set;
7. a tail line cutting mechanism;
8. a rubber coating mechanism; 81. a rubber belt wheel set; 82. a tape pulling assembly; 821. a traversing seat; 822. a transverse moving cylinder; 823. grasping the part; 8231. pulling the air cylinder; 8232. a pull rod; 8233. a linkage gear; 8234. a clamping jaw; 83. a tape cutting assembly; 831. cutting off the air cylinder; 832. cutting off the blade; 84. the adhesive tape ejecting assembly; 841. an ejection wheel; 842. and ejecting out the cylinder.
Detailed Description
The present application is described in further detail below with reference to figures 1-13.
The embodiment of the application discloses an integral type transformer wears sleeve pipe wire winding rubber coating equipment.
Referring to fig. 1, the apparatus is used for forming a transformer magnetic assembly, and during the forming process of the transformer magnetic assembly, a head pipe is sleeved on a head portion of a lead, and a tail pipe is sleeved on a tail portion of the lead, wherein a pipe section sleeved on the head portion of the lead is referred to as a head pipe, and a pipe section sleeved on the tail portion of the lead is referred to as a tail pipe, and the head pipe and the tail pipe are made of insulating materials, such as plastics; and then, wrapping the lead on the framework and respectively hanging and holding the two ends of the lead at the two pins of the framework, wherein the head pipe and the tail pipe are respectively close to the hanging pins to prevent the current from puncturing the coil, and finally, winding and gluing the adhesive tape outside the wrapped lead, so that the workpiece is finally molded.
In order to realize the automatic forming of the workpiece, the equipment comprises a rack 1, a feeding mechanism 2, a framework rotating mechanism 3, a threading sleeve mechanism 4, a coil front foot winding mechanism 5, a coil rear foot winding mechanism 6, a tail wire cutting mechanism 7, a rubber coating mechanism 8 and the like.
The mechanisms are all arranged on the frame 1, and the frame 1 provides mounting positions for the mechanisms; the feeding mechanism 2 and the framework rotating mechanism 3 are opposite in the horizontal direction, the framework rotating mechanism 3 can be adjusted in a displacement mode on the rack 1, and the feeding mechanism 2 is used for transferring the framework to a position where the framework rotating mechanism 3 can contact, so that the framework rotating mechanism 3 can grab the framework in the air and drive the framework to rotate.
Meanwhile, the front coil foot winding mechanism 5 and the rear coil foot winding mechanism 6 are respectively positioned at two opposite sides of the framework rotating mechanism 3, the tail wire cutting mechanism 7 is arranged on the front coil foot winding mechanism 5, and the framework rotating mechanism 3, the front coil foot winding mechanism 5 and the rear coil foot winding mechanism 6 are all positioned at one adjacent side of the feeding mechanism 2; the coil front foot winding mechanism 5 is used for winding the head of a lead to the pin to realize the hanging of the head of the lead, then the lead is wound into the framework under the rotation action of the framework to realize the winding, and then the coil rear foot winding mechanism 6 winds the tail of the lead to the pin; and finally, starting the front leg winding mechanism 5 of the coil to drive the tail wire cutting mechanism 7 to cut the tail of the wire, thereby realizing the wrapping.
In addition, the threading sleeve mechanism 4 is positioned on one side of the framework rotating mechanism 3, which is far away from the feeding mechanism 2, and is positioned above the framework rotating mechanism 3, and is used for cutting off the pipeline to form a pipe section, and penetrating a lead to a head pipe and a tail pipe to realize sleeve action; the sleeve can be synchronously operated in the process of winding the conducting wire, and mutual cooperation among mechanisms is realized.
After the wire is wrapped and hitched, a layer of adhesive tape needs to be wrapped at the wound coil to meet the insulation requirement, wherein the rubber coating mechanism 8 is located below the framework rotating mechanism 3 and used for cutting the adhesive tape, jacking the adhesive tape and contacting the framework, wrapping the adhesive tape at the coil of the framework in the rotating process of the framework, and forming the workpiece at the moment.
Referring to fig. 2, in order to realize that the framework is loaded to the position convenient for the framework rotating mechanism 3 to grab, specifically, the framework loading mechanism 2 includes a vibration loading part 21, a loading linear module 22, a sleeve shaft material moving part 23 and a loading and unloading transfer part 24, wherein the vibration loading part 21 includes a vibration loading tray (not shown in the figure) fixedly installed on the frame 1 and a material placing rail fixedly installed on the vibration loading tray and located at the outlet, the framework is placed in the vibration loading tray, and the vibration loading tray drives the framework to arrange and place in the material placing rail.
In addition, the feeding linear module 22 is adjacent to the vibration feeding portion 21, in this embodiment, the feeding linear module 22 is selected as a belt slide rail linear module, and in other embodiments, the feeding linear module can also be selected as a screw rod slider module, a sliding table capable of reciprocating is arranged on the belt slide rail linear module, and the structure of the belt slide rail linear module is the prior art and is not described herein again; belt slide rail line module fixed mounting is in frame 1 to the slip table moving direction of belt slide rail line module parallels with the length direction who puts the material track, and the slip table is used for driving sleeve axle and moves material portion 23 and snatchs the skeleton that is arranged in putting the material track and in order to transport on next step.
The sleeve shaft material moving part 23 comprises a material loading cylinder 231 fixedly installed on the sliding table and a material loading sleeve rod 232 fixedly installed on an expansion rod of the material loading cylinder 231, and the expansion direction of the expansion rod of the material loading cylinder 231 is perpendicular to the moving direction of the sliding table; the slip table can drive material loading cylinder 231 and be close to and put the material track, starts material loading cylinder 231 this moment, and the telescopic link drive material loading loop bar 232 of material loading cylinder 231 pegs graft in the skeleton, starts material loading sharp module 22 afterwards, and the slip table is kept away from and is put the material track, and then makes material loading cylinder 231 take out the skeleton and transfer to the 24 departments of the last unloading transfer portion.
Continuing to refer to fig. 2, go up unloading transfer portion 24 and be used for supplying the skeleton to put, realizes the transfer of skeleton and then be convenient for skeleton rotary mechanism 3 and snatch, and is specific, go up unloading transfer portion 24 and put seat 243 including going up unloading lift seat 241, going up unloading lift cylinder 242 and skeleton.
Wherein, the feeding and discharging lifting seat 241 is arranged on the frame 1 in a lifting way; usually, a slide block is installed on the frame 1, and a slide rail in sliding fit with the slide block is installed on the feeding and discharging lifting seat 241, so that the feeding and discharging lifting seat 241 and the frame 1 can slide with each other through the sliding fit between the slide block and the slide rail.
In addition, the feeding and discharging lifting cylinder 242 is fixedly installed on the frame 1, the telescopic rod of the feeding and discharging lifting cylinder 242 is vertically arranged upwards, the telescopic rod of the feeding and discharging lifting cylinder 242 is fixedly connected with the framework placing seat 243, the framework placing seat 243 is fixedly installed on the feeding and discharging lifting seat 241, the feeding and discharging lifting cylinder 242 is started, and the feeding and discharging lifting seat 241 and the framework placing seat 243 can be driven to move up and down.
Meanwhile, the top of the framework placing seat 243 is concavely provided with a placing groove 2431 from outside to inside, the size contour of the placing groove 2431 is matched with the appearance contour of the framework, and the placing groove 2431 is used for placing the framework; and the placing groove 2431 is opened at two sides of the framework placing seat 243, which are opposite to each other, in the horizontal direction, and the horizontal openings at two sides of the placing groove 2431 are respectively passed by the framework rotating mechanism 3 and the feeding loop bar 232, so that the framework rotating mechanism 3 and the feeding loop bar 232 can give way when taking and placing the framework.
In the process of placing the framework in the framework placing groove 2431, the loading and unloading lifting cylinder 242 is started firstly to enable the framework placing seat 243 to descend until the sleeve shaft moving part 23 brings the framework right above the placing groove 2431, the loading and unloading lifting cylinder 242 is started again at the moment to enable the framework placing seat 243 to ascend, and the placing groove 2431 upwards supports the framework; then, the feeding cylinder 231 is started, the telescopic rod of the feeding cylinder 231 retracts, the framework is placed in the placing groove 2431, and feeding is achieved.
In other embodiments, the feeding linear module 22 can be replaced by a linear reciprocating structural form such as a screw rod slider, a gear rack or a crank connecting rod; meanwhile, elements such as the feeding cylinder 231 and the feeding and discharging lifting cylinder 242 can be replaced by linear reciprocating structural forms such as a screw rod slider, a belt slide rail, a gear rack or a crank connecting rod, and power structures capable of realizing reciprocating linear movement can be selected in an attempt without limitation.
With continued reference to fig. 2, to achieve the purpose of taking the bobbin out of the winding groove 2431, the bobbin rotating mechanism 3 is movably disposed on the frame 1 and adjacent to the feeding mechanism 2, and specifically, the bobbin rotating mechanism 3 includes a first traverse assembly 31 for the spindle, a second traverse assembly 32 for the spindle, and a spindle rotating assembly 33.
In the embodiment, the spindle first transverse moving assembly 31 is mounted on the rack 1, a lead screw linear module is selected as the spindle first transverse moving assembly 31, the lead screw linear module is provided with a slide block, the spindle second transverse moving assembly 32 is mounted on the slide block of the spindle first transverse moving assembly 31, a sliding table of the spindle first transverse moving assembly 31 can drive the spindle second transverse moving assembly 32 to reciprocate along a straight line, the spindle second transverse moving assembly 32 is also selected as the lead screw linear module, and the sliding direction of the sliding table on the spindle second transverse moving assembly 32 is perpendicular to the sliding direction of the sliding table of the spindle first transverse moving assembly 31; the spindle rotating assembly 33 is fixedly arranged on the spindle second traversing assembly 32, and under the action that the moving direction of the spindle first traversing assembly 31 is vertical to the moving direction of the spindle second traversing assembly 32, the spindle rotating assembly 33 can move left and right and back and forth on the horizontal plane, and is flexible to adjust.
The spindle rotating assembly 33 is used for being inserted into the framework and driving the framework to rotate, specifically, the spindle rotating assembly 33 includes a spindle motor 331 and a winding spindle 332, the spindle motor 331 is fixedly mounted on a sliding table of the spindle second traverse assembly 32, and an output shaft of the spindle motor 331 faces the framework placing seat 243; one end of the winding spindle 332 is fixedly connected to an output shaft of the spindle motor 331, and the winding spindle 332 is coaxially disposed with the spindle motor 331.
Drive spindle motor 331, can make winding main shaft 332 rotate, winding main shaft 332's one end can be relative with skeleton standing groove 2431, winding main shaft 332's one end towards skeleton standing groove 2431 has a plurality of centre gripping shell fragments, a plurality of centre gripping shell fragments evenly arrange along winding main shaft 332's circumference, the centre gripping shell fragment is slightly open towards main shaft week side outside under natural state, if inside inserting the skeleton with a plurality of centre gripping shell fragments, can make centre gripping shell fragment and skeleton inner wall butt and produce elasticity clamping-force, and then carry out the centre gripping fixedly to the skeleton.
Further, the sliding table transverse moving direction of the spindle second transverse moving assembly 32 is perpendicular to the sliding table moving direction of the feeding linear module 22, so that the sliding table of the spindle second transverse moving assembly 32 can be close to or far away from the framework placing seat 243, in the process, the spindle rotating assembly 33 can be driven to be inserted into the framework, the framework placing seat 243 is started to move downwards, the framework can be taken out of the framework placing groove 2431, the spindle first transverse moving assembly 31 and the spindle second transverse moving assembly 32 are started immediately, the framework can be taken away from the vicinity of the framework placing seat 243, the framework is grabbed to the outside, the spindle motor 331 is started, the winding spindle 332 can be driven to rotate, and the framework is driven to rotate.
It should be noted that, in order to improve the processing efficiency of the workpiece, the apparatus may further include a double-station mode, that is, in the framework feeding mechanism 2, the sleeve shaft moving portions 23 disposed at the sliding table of the feeding linear module 22 may be set as two groups, the two groups of sleeve shaft moving portions 23 are disposed side by side, and correspondingly, the number of the framework placing grooves 2431 is two and is respectively opposite to the two groups of sleeve shaft moving portions 23, further, the spindle rotating mechanism is also provided with two groups, the two groups of framework rotating mechanisms 3 are disposed side by side on the sliding table of the spindle second transverse moving assembly 32, and the two groups of framework rotating mechanisms 3 are respectively opposite to the two framework placing grooves 2431.
At this time, two skeletons can be placed on the skeleton placement seat 243 at the same time so as to be taken out for synchronous processing; in this embodiment, in order to improve the synchronization precision when the two frames rotate, the same motor can be shared by the two sets of frame rotating mechanisms 3, that is, the two winding main shafts 332 are respectively provided with a belt pulley and are respectively wrapped to the two belt pulleys through a belt, so as to realize the synchronous and accurate transmission of the two winding main shafts 332.
Further, the equipment can be set to be in the form of three stations, four stations and the like, if the three-station and four-station form is adopted, the equipment is oversized, the manufacturing cost is increased, the occupied area is increased, and therefore the equipment is preferably two groups in the embodiment, and the machining efficiency is met while better economic benefits are achieved.
In addition, in order to facilitate blanking of the wrapped framework, a blanking groove 2432 is recessed from the outside at the top of the framework placing seat 243, the blanking groove 2432 is adjacent to the framework placing groove 2431, the blanking groove 2432 is respectively opened at two sides of the framework placing seat 243 opposite to each other, and the size of the opening at one side of the blanking groove 2432 close to the feeding linear module 22 is larger than the outline size of the framework; in the process of blanking the workpiece, the feeding and discharging lifting cylinder 242 is started first, the framework placing seat 243 is driven to descend, the framework rotating mechanism 3 can drive the wrapped workpiece to move right above the blanking groove 2432, then the feeding and discharging lifting cylinder 242 is started again, the framework placing seat 243 moves upwards, the workpiece enters the blanking groove 2432, the spindle second transverse moving assembly 32 is started, the spindle rotating assembly 33 is pulled out of the framework, the workpiece can slide from an opening, close to one side of the feeding linear module 22, of the blanking groove 2432, and blanking of the workpiece is achieved finally.
Referring to fig. 3, prior to winding the frame, to effect sleeving of the head pipe and tail pipe onto the wire for subsequent hitching action, the threading and sleeving mechanism 4 includes a threading assembly 41, a threading assembly 42, a pipe segment transfer assembly 43, a pipe cutting assembly 44, and a flare shaping assembly 45.
The threading assembly 41 is used for sending out the pipeline, the threading assembly 42 is used for sending out the lead, and the head of the pipeline and the head of the lead are both sent out towards one side where the front coil foot winding mechanism 5 and the rear coil foot winding mechanism 6 are located, so that the front coil foot winding mechanism 5 and the rear coil foot winding mechanism 6 can wind the foot conveniently.
Referring to fig. 3 and 4, in order to send out the pipeline, the pipe penetrating assembly 41 includes a pipeline rack 411, a pipe sending part 412, a pipe clamping part 413, and a pipe guiding positioning part 414, wherein the pipeline rack 411 is fixedly mounted on the frame 1, a reel is rotatably mounted on the pipeline rack 411, and the pipeline is wound on the reel so as to be unreeled.
In addition, the pipe conveying part 412 is used for pushing a pipeline to realize outlet, and the pipe conveying part 412 is slidably arranged on the rack 1, specifically, the pipe conveying part 412 comprises a mounting seat 4121, a pipe conveying motor 4122, a driving rack 4123 and a driving gear 4124, wherein the mounting seat 4121 is slidably arranged on the rack 1 in a sliding manner by additionally arranging a sliding rail and a sliding block, one end of the sliding rail extends towards the front coil foot winding mechanism 5 and towards the rear coil foot winding mechanism 6, so that the mounting seat 4121 can approach or separate towards one side of the rack 1 towards the front coil foot winding mechanism 5 and the rear coil foot winding mechanism 6.
The pipe conveying motor 4122 is fixedly arranged on the frame 1 and is adjacent to the mounting seat 4121, the driving gear 4124 is fixedly arranged on an output shaft of the pipe conveying motor 4122, the driving rack 4123 is fixedly arranged on the mounting seat 4121, and the driving gear 4124 is meshed with the driving gear 4124; here, by starting the pipe feeding motor 4122, the pipe feeding motor 4122 can output a forward or reverse torque, the pipe feeding motor 4122 drives the driving gear 4124 to rotate, the driving gear 4124 drives the driving rack 4123 to move, and the driving rack 4123 drives the mounting seat 4121 to reciprocate.
The pipe clamping part 413 is arranged on the mounting seat 4121, the mounting seat 4121 is used for driving the pipe clamping part 413 to move, specifically, the pipe clamping part 413 comprises an upper clamp 4131, a lower clamp 4132 and a pipe clamping cylinder 4133, the pipe clamping cylinder 4133 is fixedly arranged on the mounting seat 4121, an expansion link of the pipe clamping cylinder 4133 is vertically arranged upwards, the lower clamp 4132 is fixedly arranged on an expansion link of the pipe clamping cylinder 4133, the upper clamp 4131 is fixedly arranged on the mounting seat 4121, and the lower clamp 4132 and the upper clamp 4131 are opposite to each other in the vertical direction; the pipeline sent from the pipeline rack 411 can pass through the gap between the upper clamping head 4131 and the lower clamping head 4132, the pipe clamping cylinder 4133 is started, the telescopic rod can drive the lower clamping head 4132 to move upwards, the upper clamping head 4131 and the lower clamping head 4132 clamp the pipeline, and the pipeline can be clamped towards the outer side of the rack 1 under the driving of the pipe sending part 412.
In addition, the guiding tube positioning portion 414 is a needle tube-shaped structure, and is fixedly installed on the frame 1 and located at the edge of the frame 1 close to the front leg winding mechanism 5 and the rear leg winding mechanism 6 of the coil, the pipeline penetrates through the guiding tube positioning portion 414, and the guiding tube positioning portion 414 guides and positions the end of the pipeline so as to improve the precision of the outgoing line.
When the apparatus is set to multiple stations, the tube guiding positioning portion 414, the upper chuck 4131 and the lower chuck 4132 of the tube threading assembly 41 are correspondingly set to multiple sets and are arranged side by side, so that the threading assembly 42 can feed multiple tubes and feed multiple pipelines, thereby satisfying the synchronous threading of multiple workpieces.
Referring to fig. 3 and 5, to realize the wire outgoing, specifically, the threading assembly 42 includes a lead frame 421, a threading driving portion 422, and a lead positioning portion 423, wherein the lead frame 421 is arranged in a manner similar to the pipeline frame 411 and is also fixedly mounted on the frame 1, and the lead frame 421 is also rotatably mounted with a reel, and the wire is wound at the reel so as to be unreeled.
The threading driving part 422 is mounted on the frame 1 and is used for clamping and delivering a lead, and specifically, the threading driving part 422 comprises a lead feeding motor 4221, a lead feeding belt 4222, a first lead feeding belt wheel 4223, a second lead feeding belt wheel 4224, two linkage shafts 4225, two lead feeding gears 4226 and two lead feeding wheels 4227.
The wire feeding motor 4221 is fixedly arranged on the frame 1, the first wire feeding belt wheel 4223 is fixedly arranged on an output shaft of the wire feeding motor 4221, the wire feeding motor 4221 is started, and the wire feeding motor 4221 can drive the first wire feeding belt wheel 4223 to rotate; the two linkage shafts 4225 are arranged in the vertical direction, the two linkage shafts 4225 are rotatably mounted on the frame 1 through bearing seats, the two linkage shafts 4225 are arranged adjacently, the second wire feeding belt wheel 4224 is fixedly mounted on any one linkage shaft 4225, the wire feeding belt 4222 is respectively coated on the first wire feeding belt wheel 4223 and the second wire feeding belt wheel 4224, and in the process that the first wire feeding belt wheel 4223 rotates and under the transmission of the wire feeding belt 4222, the second wire feeding belt wheel 4224 can drive the linkage shafts 4225 to rotate.
Further, the two wire feeding gears 4226 are respectively and fixedly mounted on the two linkage shafts 4225 and are meshed with each other, meanwhile, the two wire feeding wheels 4227 are respectively and fixedly mounted on the two linkage shafts 4225, at the moment, under the action of the pair of meshed wire feeding gears 4226, the two linkage shafts 4225 can rotate towards opposite directions, the two wire feeding wheels 4227 can be driven to rotate in the rotating process of the linkage shafts 4225, the two wire feeding wheels 4227 are adjacently arranged, a gap for a lead to pass through is formed between the two wire feeding wheels 4227, the size of the gap is slightly smaller than the outer diameter of the lead, and an opening on one side of the gap faces the positions of the front leg coil winding mechanism 5 and the rear leg coil winding mechanism 6; the lead wire fed from the lead frame 421 can be inserted between the two wire feeding rollers 4227 from one side of the gap, the wire feeding rollers 4227 are in contact with the lead wire, the two wire feeding rollers 4227 clamp the lead wire, and the rotating wire feeding rollers 4227 feed the lead wire toward the positions where the coil front leg winding mechanism 5 and the coil rear leg winding mechanism 6 are located by friction.
The lead positioning portion 423 is disposed on the frame 1 and adjacent to the threading driving portion 422, the lead positioning portion 423 has the same shape as the guide tube positioning portion 414, and is tubular, and a lead is inserted into the lead positioning portion 423, and the lead positioning portion 423 guides and positions the end of the lead to improve the precision of the lead during outgoing.
When the apparatus is set to multiple stations, in the threading driving portion 422, a plurality of sets of the wire feeding gear 4226, the interlocking shaft 4225, the wire feeding wheel 4227 and the second wire feeding pulley 4224 are provided, and the plurality of sets of the wire feeding gear 4226, the interlocking shaft 4225, the wire feeding wheel 4227 and the second wire feeding pulley 4224 are arranged side by side, so that the wire feeding belt 4222 covers the first wire feeding pulley 4223 and the second wire feeding pulleys 4224 at the same time, and the threading assembly 42 can feed out a plurality of wires and feed out a plurality of wires, so as to meet the synchronous threading of a plurality of workpieces.
Referring to fig. 6 and 7, the pipe segment transfer unit 43 is slidably disposed on the frame 1 and can be folded back and forth between the pipe penetrating unit 41 and the threading unit 42, the pipe segment transfer unit 43 is disposed at a side where the pipeline and the conductor are fed out from the respective corresponding mechanisms, and when the pipe segment transfer unit 43 moves to the side of the pipe penetrating unit 41 and faces the pipe penetrating unit 41, the pipeline can penetrate into the pipe segment transfer unit 43 to perform a cutting action.
Specifically, the pipe segment transferring assembly 43 comprises a transferring linear module 431 and a pipe segment clamp 432, which are mounted on the rack 1, wherein the transferring linear module 431 is located between the pipe penetrating assembly 41 and the threading assembly 42, the transferring linear module 431 is selected as a screw rod slider linear module in this embodiment, the fixed pipe segment clamp 432 is mounted at a sliding table of the transferring linear module 431, the sliding table is set to move in a horizontal direction, and by starting the transferring linear module 431, the horizontal movement of the pipe segment clamp 432 can be realized, so that the pipe segment transferring assembly 43 can turn back and forth between the pipe penetrating assembly 41 and the threading assembly 42. In other embodiments, the transfer linear module 431 may be replaced with a linear driving structure such as a rack and pinion and a belt slide.
In addition, the pipe section clamp 432 comprises an upward sliding block 4321, a downward sliding block 4322 and two pipe section air cylinders 4323, wherein the upward sliding block 4321 and the downward sliding block 4322 are installed on a sliding table of the transfer straight line module 431 in a sliding manner along the vertical direction, generally, the upward sliding block 4321 and the downward sliding block 4322 can slide on the sliding table in a way of additionally installing guide rails, and the upward sliding block 4321 is located right below the downward sliding block 4322.
The two pipe section cylinders 4323 are respectively and fixedly installed on the sliding table of the transfer straight line module 431, telescopic rods of the two pipe section cylinders 4323 are oppositely arranged, the telescopic rods of the two pipe section cylinders 4323 are respectively and fixedly connected with the upward sliding block 4321 and the downward sliding block 4322, the two pipe section cylinders 4323 are synchronously started, the upward sliding block 4321 and the downward sliding block 4322 can be driven to be close to or away from each other, when the two pipe section cylinders are close to each other, the top of the upward sliding block 4321 can be abutted to the bottom of the downward sliding block 4322, and at the moment, the two pipe section cylinders are mutually closed.
The upper slide block 4321 is provided with a first splicing groove, the lower slide block is provided with a second splicing groove, when the upper slide block and the lower slide block 4322 are closed, the first splicing groove and the second splicing groove are spliced to form a pipe section accommodating channel 433, and two ends of the pipe section accommodating channel 433 are open. When the transfer straight line module 431 drives the pipe segment transfer assembly 43 to move to one side of the pipe penetrating assembly 41, the pipe segment accommodating channel 433 is opposite to the pipe guiding positioning portion 414 in the pipe penetrating assembly 41, and at this time, the pipe segment accommodating channel 433 penetrates.
Meanwhile, the pipe cutting assembly 44 is arranged on the pipe section transferring assembly 43 in a lifting manner and used for cutting off the pipeline to form a pipe section in the pipe section accommodating channel 433, specifically, the pipe cutting assembly 44 comprises a pipe cutting blade 441 and a pipe cutting cylinder 442, the pipe cutting cylinder 442 is fixedly mounted on the sliding table, the pipe cutting blade 441 is fixedly mounted on an expansion rod of the pipe cutting cylinder 442, the pipe cutting blade 441 is in sliding abutting joint with the descending sliding block 4322, a cutting edge of the pipe cutting blade 441 is adjacent to an opening at one end of the pipe section accommodating channel 433, and the pipe cutting blade 441 can be driven to punch the pipeline to form the pipe section by starting the pipe cutting cylinder 442, and the pipe section is formed in the pipe section accommodating channel 433.
Then, the transfer straight line module 431 is started to drive the pipe segment transfer assembly 43 to move to one side of the threading assembly 42, at this time, the pipe segment accommodating channel 433 is opposite to the lead positioning portion 423 of the threading assembly 42, and at this time, the lead penetrating out from the lead positioning portion 423 can penetrate into the pipe segment accommodating channel 433 and be inserted into the pipe segment, so that a sleeve is realized.
Referring back to fig. 4, in order to improve the accuracy of the casing during the casing threading, the flaring shaping assembly 45 in the casing threading mechanism 4 includes a shaping cylinder 451 fixedly installed at the rack 1 and a tapered flaring piece 452 fixedly installed at the telescopic rod of the shaping cylinder 451, the shaping cylinder 451 is adjacent to the pipe guiding positioning portion 414, the transfer straight line module 431 is started, the pipe section transfer assembly 43 can be driven to move to one side of the flaring shaping assembly 45, the telescopic rod of the shaping cylinder 451 faces the pipe section transfer assembly 43, and the tapered flaring piece 452 is opposite to the opening of the pipe section accommodating channel 433; the shaping cylinder 451 is actuated to drive the tapered flaring member 452 into the opening of the pipe section to flare the pipe section, wherein the flared opening of the pipe section facilitates the passage of a wire during sleeving and improves the accuracy of sleeving.
It should be noted that, in the process of sleeving the head pipe and the tail pipe, the head pipe may be cut off first and transferred to the flaring shaping assembly 45 for shaping, and then the head pipe is brought back to the threading assembly 42 for cutting again to form the tail pipe, in this process, the pipeline may push the head pipe towards the interior of the pipe section accommodating channel 433, after cutting off the tail pipe, the head pipe and the tail pipe are simultaneously positioned in the pipe section accommodating channel 433, then the tail pipe is shaped, and finally transferred to the threading assembly 42 for synchronously sleeving the head pipe and the tail pipe; in addition, the mutually matched pipe cutting assembly 44, flaring shaping assembly 45 and pipe section clamp 432 can be arranged side by side to form a plurality of groups, so that the multi-station processing requirement of the equipment can be met, and the sleeve action is rapid and efficient.
In addition, referring to fig. 8 and 9, during the operation of the bushing, the wires sleeved with the head pipe and the tail pipe need to be delivered to the coil front leg winding mechanism 5 and the coil rear leg winding mechanism 6, so as to facilitate the following hitching and wrapping operations; in order to improve the transfer efficiency during handover, before the pipe section transfer assembly 43 transfers the cut head pipe and tail pipe to the threading assembly 42, the coil rear foot winding mechanism 6 is transferred between the threading assembly 42 and the pipe section transfer assembly 43, and in the process of sleeving the pipe, the lead is firstly penetrated on the coil rear foot winding mechanism 6 to realize grabbing.
Specifically, in order to realize the grabbing function of the coil rear foot winding mechanism 6, the coil rear foot winding mechanism 6 comprises a tail pipe three-dimensional linear module 61 arranged on the rack 1 and a tail pipe clamping and rotating module 62 arranged on the tail pipe three-dimensional linear module 61, the tail pipe three-dimensional linear module 61 enables the rear foot winding mechanism to move and adjust at any spatial position in a three-dimensional coordinate system, and further enables the tail pipe clamping and rotating module 62 to move to the tail part of a lead, clamp the tail pipe to framework pins, and drive the tail part of the lead to rotate, so that the tail part of the lead is wound on the framework pins.
Specifically, the tail pipe three-dimensional linear module 61 includes a tail pipe first traverse assembly 611, a tail pipe lifting assembly 612 and a tail pipe second traverse assembly 613, in this embodiment, the tail pipe first traverse assembly 611, the tail pipe lifting assembly 612 and the tail pipe second traverse assembly 613 are all used as screw rod slider linear modules, and in other embodiments, linear sliding structures in the form of belt sliders, gear racks and the like can also be used; the first tail pipe traversing assembly 611 is fixedly arranged on the frame 1, and the moving direction of the sliding table of the first tail pipe traversing assembly 611 is the same as that of the second main shaft traversing assembly 32, i.e. the sliding table of the first tail pipe traversing assembly 611 can slide back and forth at the framework feeding mechanism 2 and the threading sleeve mechanism 4.
The tail pipe second traverse assembly 613 is fixedly mounted on a sliding table of the tail pipe first traverse assembly 611, and the tail pipe lifting assembly 612 is fixedly mounted on a sliding table of the tail pipe second traverse assembly 613, and further, the moving direction of the sliding table of the tail pipe second traverse assembly 613 is the same as the moving direction of the sliding table of the main shaft first traverse assembly 31. Here, the tailpipe clamping and rotating module 62 is installed on the sliding table of the tailpipe lifting assembly 612, and at this time, under the movement of the sliding table of the tailpipe lifting assembly 612, the tailpipe clamping and rotating module 62 can move and adjust along any spatial point in the x, y and z axes of the three-dimensional coordinate system in the three-dimensional space in cooperation with the tailpipe first traverse assembly 611 and the tailpipe second traverse assembly 613; in threading, the tail pipe clamping and rotating module 62 is transferred between the pipe segment transfer module 43 and the threading module 42, and the tail pipe clamping and rotating module 62 further allows the lead wire to pass through and clamp the tail pipe, and it should be noted that the assembly sequence of the first tail pipe traversing module 611, the second tail pipe traversing module 613 and the tail pipe lifting module 612 can be arbitrarily disturbed, and the tail pipe can be moved and adjusted.
With continued reference to fig. 8 and 9, the tailpipe clamping rotation module 62 includes a tailpipe clamping portion 621 and a tailpipe rotation portion 622. The tail pipe rotating part 622 comprises a rear foot motor 6221 fixedly installed at the sliding table of the tail pipe lifting assembly 612, and an output shaft of the rear foot motor 6221 is arranged along the horizontal direction; the tail pipe rotating part 622 further comprises a rear foot gear set 6222, an output shaft of a rear foot motor 6221 is connected with the rear foot gear set 6222, wherein the rear foot gear set 6222 comprises a rotating shaft and two mutually meshed spur gears, the rotating shaft is rotatably installed at the sliding table, the spur gears are respectively and fixedly installed on the rotating shaft and the output shaft of the motor, and the rotating shaft is connected with the tail pipe clamping part 621; at this time, the rear foot motor 6221 is driven, and the rear foot motor 6221 drives the tail pipe clamping portion 621 to rotate under the driving of the rear foot gear set 6222, so as to meet the requirement of the winding action.
To achieve the grasping of the tailpipe, the tailpipe clamp 621 includes a back wrap leg arm beam 6211, a back beriberi hand finger 6212, a fine adjustment drive 6213, and a back foot needle tube 6214; after twine foot arm roof beam 6211 parallel fixed mounting in the pivot, twine foot arm roof beam 6211 level setting after, at the pivoted in-process of pivot, twine foot arm roof beam 6211 and realize the rotation in step after. In addition, the rear stitch tube 6214 is fixedly mounted on the rear foot-winding arm beam 6211, the rear stitch tube 6214 penetrates the rear foot-winding arm beam 6211, when the tail tube clamping and rotating module 62 is transferred between the tube section transferring module 43 and the threading module 42, both ends of the rear stitch tube 6214 respectively face the lead positioning part 423 and the tube section accommodating channel 433 of the threading sleeve mechanism 4, at this time, the lead wire can be penetrated into the rear stitch tube 6214 from the threading module 42 and finally enter the tube section accommodating channel 433, and the lead wire is hung on the tail tube clamping part 621.
In addition, in the threading process, in order to reduce interference between mechanisms, the rear beriberi hand finger 6212 is slidably arranged on the rear foot-wrapping arm beam 6211 along the length direction of the rear foot-wrapping arm beam 6211, specifically, a sliding block and a sliding rail can be additionally arranged on the rear foot-wrapping arm beam 6211, and the rear beriberi hand finger 6212 is arranged on the sliding rail, so that the rear beriberi hand finger 6212 can be slidably arranged; meanwhile, the fine adjustment driving member 6213 is fixedly mounted on the post-winding arm beam 6211, the fine adjustment driving member 6213 is selected as an air cylinder in this embodiment, and may also be an oil cylinder and an electric cylinder in other embodiments, the telescopic rod of the fine adjustment driving member 6213 is fixedly connected to the sliding block on which the post-winding hand finger 6212 is mounted, and the telescopic rod of the fine adjustment driving member 6213 drives the post-winding hand finger 6212 to realize sliding adjustment on the post-winding arm beam 6211.
After the threading operation is completed, the pipe section transferring assembly 43 can be started, so that the upward sliding block 4321 and the downward sliding block 4322 are opened, the pipe section transferring assembly 43 is returned to the pipe penetrating assembly 41, the fine adjustment driving element 6213 is started immediately, the rear beriberi hand finger 6212 slides and approaches one end of the rear foot needle pipe 6214 and is opposite to the rear foot needle pipe 6214, the rear beriberi hand finger 6212 then clamps the tail pipe, and the pipe section transferring assembly 43 and the coil rear foot winding mechanism 6 are connected at the moment.
Before the pipe segment transfer assembly 43 is returned to the pipe penetrating assembly 41, the coil front foot winding mechanism 5 clamps the wire head of the wire to prevent the wire from collapsing, so that the tail pipe can be clamped by the beriberi treating hand finger 6212.
Referring to fig. 9 and 10, in order to realize the grabbing function of the coil front foot winding mechanism 5, the coil front foot winding mechanism 5 includes a thread end three-dimensional linear module 51 disposed on the rack 1 and a thread end clamping rotary module 52 disposed on the thread end three-dimensional linear module 51, the thread end three-dimensional linear module 51 enables the coil front foot winding mechanism 5 to move and adjust at any spatial position in a three-dimensional coordinate system, and further enables the thread end clamping rotary module 52 to move and approach to the head of the lead, clamp and pull the head of the lead to the framework pin, and drive the head of the lead to rotate, so that the thread end of the lead realizes front foot winding on the framework pin.
Specifically, the thread end three-dimensional linear module 51 comprises a thread end first traverse component 511, a thread end lifting component 512 and a thread end second traverse component 513; in this embodiment, the first thread end traversing assembly 511, the first thread end lifting assembly 512, and the second thread end traversing assembly 513 are all adopted as a screw slider linear module, and in other embodiments, linear sliding structures in the form of a belt slider, a gear rack, and the like can also be adopted, the installation manners of the first thread end traversing assembly 511, the first thread end lifting assembly 512, and the second thread end traversing assembly 513 are the same as the installation manners of the first tail pipe traversing assembly 611, the tail pipe lifting assembly 612, and the tail pipe second traversing assembly 613, that is, the first thread end traversing assembly 511 is fixedly installed on the rack 1, the second thread end traversing assembly 513 is fixedly installed on the sliding table of the first thread end traversing assembly 511, and the second thread end lifting assembly 512 is fixedly installed on the sliding table of the second thread end traversing assembly 513.
The moving direction of the sliding table of the first traverse assembly 511 is the same as that of the second traverse assembly 32 of the main shaft, the moving direction of the sliding table of the second traverse assembly 513 of the thread end is the same as that of the first traverse assembly 31 of the main shaft, at the moment, the moving directions of the first traverse assembly 511 and the second traverse assembly 513 of the thread end are vertical, the thread end clamping and rotating module 52 is installed on the sliding table of the thread end lifting assembly 512, at the moment, under the self movement of the sliding table of the thread end lifting assembly 512, the thread end clamping and rotating module 52 is matched with the first traverse assembly 511 and the second traverse assembly 513 of the thread end, and can move and adjust along any space point in the x, y and z axes of a three-dimensional coordinate system in a three-dimensional space; during threading, the thread end clamping and rotating module 52 is moved to the side of the pipe segment transferring assembly 43 opposite to the tail pipe clamping part 621, and the thread end clamping and rotating module 52 is used for leading the conducting wire to pass through and clamping the thread end.
Accordingly, in order to adjust the movement of the thread end holding rotation module 52, the mounting sequence of the thread end first traverse unit 511, the thread end lifting unit 512 and the thread end second traverse unit 513 can be adjusted in any combination.
With continued reference to fig. 9 and 10, the thread end holding and rotating module 52 includes a thread end holding portion 521 and a thread end rotating portion 522. The thread end rotating part 522 comprises a front foot motor 5221 arranged at a sliding table of the thread end lifting assembly 512, and an output shaft of the front foot motor 5221 is arranged along the horizontal direction; the thread head rotating part 522 further includes a front foot gear set 5222, the front foot gear set 5222 is mounted on a sliding table of the thread head lifting assembly 512, an output shaft of the front foot motor 5221 is connected with the front foot gear set 5222, the structure and mounting manner of the front foot gear set 5222 are the same as those of the rear foot gear set 6222, and details are not repeated herein, and the front foot motor 5221 can drive a rotating shaft of the rear foot gear set 6222 to rotate.
To grip the thread end, the thread end holding portion 521 includes a front foot-winding arm beam 5211 horizontally connected to the front foot gear set 5222, a front foot pneumatic finger 5212 disposed on the front foot-winding arm beam 5211, and a front foot needle tube 5213, the front foot-winding arm beam 5211 is also mounted on the rotating shaft of the front foot gear set 5222, the front foot-winding arm beam 5211 is parallel to the rear foot-winding arm beam 6211, and the rotating shaft can drive the rear foot-winding arm beam 6211 to rotate.
Here, unlike the string tail pipe clamping portion 621, the front foot pneumatic finger 5212 is fixedly mounted on the front foot winding arm beam 5211, and the front foot pneumatic finger 5212 is located outside the pipe section transfer assembly 43, and therefore, has a large installation space, and thus, only the front foot pneumatic finger 5212 needs to be fixedly mounted; when the thread end clamping and rotating module 52 is transferred to one side of the tube section transferring module 43, one end of the front foot needle tube 5213 can directly face to the front foot pneumatic finger 5212, the other end of the front foot needle tube 5213 faces to the tube section accommodating channel 433 of the threading sleeve mechanism 4, the thread end penetrates into the front foot needle tube 5213 and is guided to the front foot pneumatic finger 5212 for clamping, and the tube section transferring module 43 and the coil front foot winding mechanism 5 are connected at the moment.
After the pipe section transferring assembly 43 leaves the wire which completes the sleeve, the front foot hanging action is immediately carried out, the thread end three-dimensional linear module 51 is started, the thread end clamping rotary module 52 is driven to be close to the pin part of the framework, the wire is driven to move in the process, the tail pipe clamping rotary module 62 clamps the tail pipe, therefore, the wire can be smoothly discharged from the tail pipe, the head pipe drops to the vicinity of the framework along with the thread end, the thread end three-dimensional linear module 51 is adjusted, the head pipe is hung in the framework, after the head pipe is positioned, the front foot winding arm beam 5211 is rotated and the thread end three-dimensional linear module 51 is started, the front foot needle tube 5213 extends to the side of the pin, under the continuous driving and adjusting action of the front foot winding arm beam 5211 and the thread end three-dimensional linear module 51, the front foot pneumatic finger 5212 is loosened to lead the thread end to fall off, and the thread end clamping rotary module 52 is removed, the front foot is wound.
Then, the main shaft rotating assembly 33 is started, and the lead is wrapped on the framework; hanging tail feet after wrapping is finished, firstly, starting the tail pipe three-dimensional linear module 61, driving the tail pipe clamping rotary module 62 to be close to the pins of the framework, driving the tail pipe to move to the position close to the framework in the process, adjusting the tail pipe three-dimensional linear module 61 to enable the tail pipe to be hung in the framework, starting the tail pipe to drive the hand 6212 for treating beriberi to loosen the tail pipe, then adjusting the thread end three-dimensional linear module 51 to enable the rear foot needle tube 6214 to extend to the side of the pins, and under the action of continuous driving adjustment of the rear foot winding arm beam 6211 and the tail pipe three-dimensional linear module 61, the rear foot needle tube 6214 drives the tail part of the lead wire to be wound on the pins along the circumferential direction, so that the winding of the rear feet is realized.
Referring to fig. 10, after the back leg is wound, the wire needs to be cut, the tail wire cutting mechanism 7 is fixedly installed at the sliding table of the second traverse assembly 513, the tail wire cutting mechanism 7 is selected as an electric scissors, and the tail wire cutting mechanism 7 can be moved to the wire and cut the wire by starting the three-dimensional linear module 51 of the wire end, so that the winding of the coil is completed.
In order to realize that a layer of adhesive tape is coated outside the coil to meet the insulation requirement, the adhesive tape is coated in the process of winding the coil or after the winding is finished.
Referring to fig. 11, the rubber coating mechanism 8 is disposed on the frame 1 and used for transferring a rubber tape section upward so that the rubber tape is wrapped on the rotating framework; specifically, the encapsulation mechanism 8 includes a tape wheel set 81, a tape pulling assembly 82, a tape cutting assembly 83, and a tape ejecting assembly 84.
Wherein, sticky tape wheelset 81 is located skeleton rotary mechanism 3's below and is adjacent with skeleton rotary mechanism 3, and sticky tape wheelset 81 is installed in unreeling wheel and a plurality of leading wheel of frame 1 by the rotation and is constituteed, unreels wheel and a plurality of leading wheel and upwards arranges in proper order at intervals from bottom to top, and the sticky tape is placed on unreeling the wheel to the smooth surface of sticky tape coats to a plurality of leading wheel department in proper order, and the sticky tape is seen off from bottom to top, makes the bonding face of sticky tape set up.
Referring to fig. 12 and 13, the adhesive tape pulling assembly 82 is adjacent to the top of the adhesive tape wheel set 81, and the adhesive tape pulling assembly 82 is slidably disposed on the frame 1 for clamping and horizontally pulling the adhesive tape from the adhesive tape wheel set 81, specifically, the adhesive tape pulling assembly 82 includes a traverse seat 821 slidably mounted at the frame 1 along the horizontal direction, a traverse cylinder 822 fixedly mounted on the frame 1, and a grasping member 823 disposed on the traverse seat 821, wherein a telescopic rod of the traverse cylinder 822 is connected with the traverse seat 821 to drive the traverse seat 821 to slide back and forth in the horizontal direction.
The grasping member 823 is used for grasping the adhesive tape and tearing the adhesive tape out by the driving of the traverse seat 821. Specifically, the gripper 823 includes a pulling cylinder 8231, a pulling rod 8232, two linkage gears 8233, and two clamping jaws 8234. Wherein, the pulling cylinder 8231 is fixedly arranged on the traversing seat 821; pull rod 8232 is along vertical putting, the top of pull rod 8232 is rotated through a pivot and is installed on sideslip seat 821, and pull cylinder 8231's the telescopic link on have one be used for the linkage the projection, pull rod 8232's the other end is seted up and is run through the waist type hole of both sides, pull cylinder 8231 on the projection insert waist type downthehole and with pull rod 8232 butt that slides, start this moment and pull cylinder 8231, at the flexible in-process of telescopic link, waist type hole provides the freedom of motion for the projection, and pull rod 8232 swings is stirred to the projection, the pivot on pull rod 8232 drive top rotates.
Further, two clamping jaws 8234 are respectively rotatably mounted on the rotating shafts of the transverse moving seat 821 and the fixed mounting pull rod 8232, and meanwhile, two linkage gears 8233 are mutually meshed and are respectively and coaxially mounted with the two clamping jaws 8234. In the process of rotating the rotating shaft of the pull rod 8232 and under the action of the two linkage gears 8233, the two clamping jaws 8234 move towards or away from each other; here, the traverse cylinder 822 is activated to make the two clamping jaws 8234 close to the end of the adhesive tape, then the pulling cylinder 8231 is activated to clamp the adhesive tape by the two clamping jaws 8234, and finally the traverse cylinder 822 is activated again to horizontally pull out the adhesive tape, and after the adhesive tape is pulled out, the pulled out adhesive tape is pushed up to the framework arranged at the framework rotating mechanism 3 by the adhesive tape ejecting assembly 84.
With continued reference to fig. 12 and 13, the tape ejecting assembly 84 is disposed at the frame 1 in a lifting manner, and the tape ejecting assembly 84 is located between the tape wheel set 81 and the tape cutting assembly 83; specifically, the adhesive tape ejection assembly 84 comprises an ejection wheel 841 and an ejection cylinder 842, wherein the ejection cylinder 842 is fixedly installed on the frame 1, a connecting rod is fixed at a telescopic rod of the ejection cylinder 842, the connecting rod is slidably installed on the frame 1, and the ejection wheel 841 is rotatably installed on the connecting rod; by starting the ejecting cylinder 842, the ejecting wheel 841 can be driven to eject the adhesive tape through the connecting rod, at this time, the clamping jaw 8234 is loosened to enable the adhesive tape to be attached to the coil, the spindle rotating assembly 33 is started, the adhesive tape can be wound outside the coil, and then by starting the adhesive tape cutting assembly 83, the adhesive tape cutting assembly 83 punches the adhesive tape torn out from the adhesive tape pulling assembly 82 to break the adhesive tape.
The adhesive tape cutting assembly 83 is located between the adhesive tape wheel set 81 and the adhesive tape ejection assembly 84, the adhesive tape cutting assembly 83 comprises an adhesive tape cutting cylinder 831 and a cutting blade 832, the cutting cylinder 831 is fixedly installed on the rack 1, a connecting rod is fixedly installed at a telescopic rod of the cutting cylinder 831, the connecting rod is slidably installed on the rack 1, the cutting blade 832 is fixedly installed on the connecting rod, the cutting cylinder 831 is started, the telescopic rod drives the cutting blade 832 to move and break the adhesive tape, the rubber coating action is finally completed, after the rubber coating action is completed, the framework rotating mechanism 3 discharges a finished product, and the whole processing process is realized.
It should be noted that, because the encapsulation mechanism 8 is located between the framework rotating mechanism 3 and the feeding mechanism 2, and the position where the adhesive tape is led out is far away from the winding spindle 332, a frame plate which slides along the vertical direction is further arranged on the frame body, the encapsulation mechanism 8 is installed on the frame plate, and the frame plate is driven to lift through a screw rod slider structure; from this when needs carry out the rubber coating to the skeleton, at first the driver frame board rises and then drives rubber coating mechanism 8 and upwards stretches out, and then is close to the skeleton and twines the sticky tape on the skeleton, and when skeleton rotary mechanism 3 snatched the skeleton afterwards, rubber coating mechanism 8 moved down in order to stepping down skeleton rotary mechanism 3, the motion degree of freedom when satisfying the action and realizing.
Further, still fixed mounting has the striker cylinder in frame 1, the telescopic link of striker cylinder sets up along the horizontal direction, and the telescopic link department fixed mounting of striker cylinder has the striker plate, the striker plate is located rubber coating mechanism 8's top, after rubber coating mechanism 8 moves down, the telescopic link drive striker plate of striker cylinder removes rubber coating mechanism 8 directly over, drop to the sticky tape with the abandonment wire that reduces to cut, and then reduce abandonment wire and lead to the fact the influence to the sticky tape around the package action, correspondingly, the telescopic link of striker cylinder still can drive the striker plate and leave the top of rubber coating mechanism 8, so that rubber coating mechanism 8 moves and is close to skeleton rotary mechanism 3 and winds the package.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (10)

1. Integral type transformer wears sleeve pipe wire winding rubber coating equipment, its characterized in that:
comprises a frame (1);
the feeding mechanism (2) is provided with a placing groove (2431) for placing the framework;
the framework rotating mechanism (3) is movably arranged on the rack (1) and is adjacent to the feeding mechanism (2), and the framework rotating mechanism (3) is used for grabbing the framework placed in the placing groove (2431) to the outside to rotate;
the threading sleeve mechanism (4) is positioned above the framework rotating mechanism (3) and is used for cutting off a pipeline to form a head pipe and a tail pipe and penetrating a lead to the head pipe and the tail pipe;
the coil front foot winding mechanism (5) is arranged on the rack (1), can move and adjust at any spatial position in a three-dimensional coordinate system, and is used for moving and approaching the head of the lead, clamping and drawing the head of the lead to the framework pin and driving the head of the lead to rotate so as to realize front foot winding of the head of the lead on the framework pin;
the coil rear foot winding mechanism (6) is arranged on the rack (1), can move and adjust at any spatial position in a three-dimensional coordinate system, and is used for moving to the tail part of the wire, clamping the tail pipe to the framework pin and driving the tail part of the wire to rotate so as to realize rear foot winding of the tail part of the wire on the framework pin;
the tail wire cutting mechanism (7) is arranged on the coil front foot winding mechanism (5) and is used for cutting off the tail part of the wire;
and the rubber coating mechanism (8) is arranged on the rack (1), is positioned below the framework rotating mechanism (3) and is used for transferring a rubber belt section upwards so as to enable the rubber belt to be wrapped on the framework in a rotating state.
2. The integrated transformer bushing-penetrating, wire-winding and encapsulation apparatus according to claim 1, wherein the coil front foot winding mechanism (5) comprises:
the three-dimensional line end module (51) comprises a line end first transverse moving assembly (511) arranged on the rack (1), a line end second transverse moving assembly (513) arranged on the line end first transverse moving assembly (511) and a line end lifting assembly (512) arranged on the line end second transverse moving assembly (513), wherein the displacement directions of the line end first transverse moving assembly (511) and the line end second transverse moving assembly (513) are vertical to each other;
and the wire head clamping and rotating module (52) is arranged on the wire head lifting assembly (512) and is used for clamping the wire head and driving the wire head of the wire to rotate.
3. The integrated transformer bushing, winding and rubber coating device according to claim 2, wherein: the thread end clamping and rotating module (52) comprises a thread end clamping part (521) and a thread end rotating part (522);
the thread end rotating part (522) comprises a front foot motor (5221) and a front foot gear set (5222) which are arranged on the thread end lifting assembly (512), and an output shaft of the front foot motor (5221) is connected with the front foot gear set (5222);
the thread end clamping part (521) comprises a front foot-winding arm beam (5211) horizontally connected to a front foot gear set (5222), a front foot pneumatic finger (5212) arranged on the front foot-winding arm beam (5211) and a front foot needle tube (5213), the front foot gear set (5222) is used for driving the front foot-winding arm beam (5211) to rotate, one end of the front foot needle tube (5213) is opposite to the front foot pneumatic finger (5212), the other end of the front foot needle tube (5213) is opposite to the thread threading sleeve mechanism (4), and the front foot needle tube (5213) is used for a lead to be threaded and guided to the front foot pneumatic finger (5212) for clamping.
4. The integrated transformer bushing-penetrating, winding and encapsulating equipment according to claim 1, wherein the coil back foot winding mechanism (6) comprises;
the tail pipe three-dimensional linear module (61) comprises a tail pipe first transverse moving assembly (611) arranged on the rack (1), a tail pipe second transverse moving assembly (613) arranged on the tail pipe first transverse moving assembly (611) and a tail pipe lifting assembly (612) arranged on the tail pipe second transverse moving assembly (613), wherein the position directions of the tail pipe second transverse moving assembly (613) and the tail pipe first transverse moving assembly (611) are vertical;
and the tail pipe clamping and rotating module (62) is arranged on the tail pipe lifting assembly (612) and is used for clamping the tail pipe and driving the tail part of the lead to rotate.
5. The integrated transformer bushing and winding encapsulation device according to claim 4, wherein: the tail pipe clamping and rotating module (62) comprises a tail pipe clamping part (621) and a tail pipe rotating part (622);
the tail pipe rotating part (622) comprises a rear foot motor (6221) and a rear foot gear set (6222) which are arranged on the tail pipe lifting assembly (612), and an output shaft of the rear foot motor (6221) is connected with the rear foot gear set (6222);
the tail pipe clamping part (621) comprises a rear foot winding arm beam (6211) horizontally connected to a rear foot gear set (6222), a rear foot pneumatic finger (6212) arranged on the rear foot winding arm beam (6211) in a sliding mode, a fine adjustment driving piece (6213) arranged on the rear foot winding arm beam (6211) and a rear foot needle tube (6214), wherein the rear foot gear set (6222) is used for driving the rear foot winding arm beam (6211) to rotate, the fine adjustment driving piece (6213) is connected with the rear foot pneumatic finger (6212), the fine adjustment driving piece (6213) is used for driving the rear foot pneumatic finger (6212) to slide to one end of the rear foot needle tube (6214) and be opposite to the rear foot needle tube (6214), the other end of the rear foot needle tube (6214) is opposite to the threading sleeve mechanism (4), the rear foot needle tube (6214) is used for a lead to pass through, and the rear foot pneumatic finger (12) is used for clamping a tail pipe.
6. The integrated transformer bushing and winding encapsulation device according to claim 1, wherein the bushing mechanism (4) comprises:
the pipe penetrating assembly (41) is arranged on the rack (1) and used for sending out a pipeline;
the threading assembly (42) is arranged on the rack (1), is adjacent to the pipe penetrating assembly (41) and is used for sending out the lead;
the pipe section transferring assembly (43) is arranged on the rack (1) in a sliding mode and can be folded back and forth between the pipe penetrating assembly (41) and the threading assembly (42), a pipe section accommodating channel (433) is formed in the pipe section transferring assembly (43), the pipe section accommodating channel (433) is opposite to the pipe penetrating assembly (41) or the threading assembly (42), and when the pipe section accommodating channel (433) is opposite to the pipe penetrating assembly (41), a pipeline can penetrate through the pipe section accommodating channel;
and the pipe cutting assembly (44) is arranged on the pipe section transferring assembly (43) in a lifting manner and is used for punching a pipeline so as to form a pipe section in the pipe section accommodating channel (433), and when the pipe section accommodating channel (433) is opposite to the threading assembly (42), the pipe section accommodating channel (433) can be penetrated by the pipeline, and a sleeve is sleeved on the guide line.
7. The integrated transformer bushing and winding encapsulation device according to claim 6, wherein the pipe segment transfer assembly (43) comprises:
the transfer straight line module (431) is arranged on the rack (1) and is positioned between the pipe penetrating component (41) and the threading component (42);
the pipe section clamp (432) comprises an uplink sliding block (4321) and a downlink sliding block (4322) which are arranged on a transfer straight line module (431) in a sliding mode, the uplink sliding block (4321) and the downlink sliding block (4322) can be opened and closed mutually, a first splicing groove is formed in the uplink sliding block (4321), a second splicing groove is formed in the downlink sliding block (4322), and when the uplink sliding block (4321) and the downlink sliding block (4322) are closed mutually, the first splicing groove and the second splicing groove are spliced to form a pipe section accommodating channel (433).
8. The integrated transformer bushing and winding encapsulation device according to claim 6, wherein the bushing mechanism (4) further comprises a flaring shaping assembly (45), and the flaring shaping assembly (45) comprises:
the shaping cylinder (451) is arranged on the rack (1), and an expansion rod of the shaping cylinder (451) faces the pipe section transfer assembly (43);
a conical flaring piece (452) fixedly connected to the telescopic rod of the shaping cylinder (451), wherein the conical flaring piece (452) is opposite to the opening of the pipe section accommodating channel (433) and is used for inserting the opening of the pipe section to flare the pipe section.
9. The integrated transformer bushing-penetrating, winding and encapsulation device according to claim 1, wherein the framework rotation mechanism (3) comprises:
the first main shaft transverse moving assembly (31) is arranged on the rack (1);
the second spindle traversing assembly (32) is arranged on the first spindle traversing assembly (31), and the moving direction of the first spindle traversing assembly (31) is vertical to the moving direction of the second spindle traversing assembly (32);
and the main shaft rotating assembly (33) is arranged on the main shaft second transverse moving assembly (32) and is used for being inserted into the framework and driving the framework to rotate.
10. The integrated transformer bushing-penetrating, winding and encapsulation device according to claim 1, wherein the encapsulation mechanism (8) comprises:
the adhesive tape wheel set (81) is arranged on the rack (1) and used for sending out the adhesive tape so that the adhesive surface of the adhesive tape faces upwards;
the adhesive tape pulling assembly (82) is adjacent to the adhesive tape wheel set (81), is arranged on the rack (1) in a sliding manner, and is used for clamping and tearing the adhesive tape from the adhesive tape wheel set (81);
the adhesive tape cutting assembly (83) is arranged at the rack (1) in a lifting manner, is positioned between the adhesive tape wheel set (81) and the adhesive tape pulling assembly (82), and is used for punching the adhesive tape pulled out from the adhesive tape pulling assembly (82) to break the adhesive tape;
the adhesive tape ejection assembly (84) is arranged at the position of the rack (1) in a lifting mode, is positioned between the adhesive tape wheel set (81) and the adhesive tape cutting assembly (83), and is used for ejecting the pulled adhesive tape to a framework arranged at the position of the framework rotating mechanism (3) so as to achieve encapsulation of a workpiece.
CN202210095131.7A 2022-01-26 2022-01-26 Integrated transformer bushing, winding and rubber coating equipment Active CN114512331B (en)

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