CN108145047A - One kind is looped butt welding all-in-one machine - Google Patents
One kind is looped butt welding all-in-one machine Download PDFInfo
- Publication number
- CN108145047A CN108145047A CN201810020583.2A CN201810020583A CN108145047A CN 108145047 A CN108145047 A CN 108145047A CN 201810020583 A CN201810020583 A CN 201810020583A CN 108145047 A CN108145047 A CN 108145047A
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- welding
- looping
- alignment
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- 238000003466 welding Methods 0.000 title claims abstract description 72
- 238000009826 distribution Methods 0.000 claims abstract description 27
- 239000002184 metal Substances 0.000 claims abstract description 26
- 229910052751 metal Inorganic materials 0.000 claims abstract description 26
- 238000005520 cutting process Methods 0.000 claims abstract description 17
- 230000001105 regulatory effect Effects 0.000 claims abstract description 9
- 230000013011 mating Effects 0.000 claims abstract description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 21
- 229910052802 copper Inorganic materials 0.000 claims description 21
- 239000010949 copper Substances 0.000 claims description 21
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 20
- 229910001369 Brass Inorganic materials 0.000 claims description 14
- 239000010951 brass Substances 0.000 claims description 14
- 210000000078 claw Anatomy 0.000 claims description 11
- 238000002788 crimping Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 230000000977 initiatory effect Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 2
- 239000010931 gold Substances 0.000 claims description 2
- 229910052737 gold Inorganic materials 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 11
- 238000010586 diagram Methods 0.000 description 8
- 238000005096 rolling process Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 241000416536 Euproctis pseudoconspersa Species 0.000 description 1
- 241001124569 Lycaenidae Species 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 235000014987 copper Nutrition 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F37/00—Manufacture of rings from wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/002—Resistance welding; Severing by resistance heating specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Wire Processing (AREA)
Abstract
It loops butt welding all-in-one machine the present invention relates to one kind, it includes rack and the distribution control box being arranged in rack, frame upper end is provided with machine straightening device, machine straightening device end connects device of looping, device end of looping is provided with cutting means, cutting means side is mating to be provided with welder, positioning device and wire-clamping device are installed in main frame plate, main frame plate lower end connects lifting gear, wherein, positioning device includes the positioning cylinder being fixed in main frame plate, positioning cylinder front end connects alignment support plate, rear end is provided with stroke adjustment plate, regulating tank is offered on alignment support plate, the alignment adjusting slider of mutual cooperation and alignment T-nut are installed in regulating tank, alignment block is installed on alignment adjusting slider；The present invention in weld by setting positioning device, so as to improve the circularity of product and welding quality；It is widely applicable so as to fulfill the process requirements of the charging metal wire rod of different-diameter by setting adjusting knob at machine straightening device and device of looping.
Description
Technical field
It loops butt welding all-in-one machine the present invention relates to machinery equipment field more particularly to one kind.
Background technology
Machine for manufacturing rings from wire also known as volume circle machine, coil winding machine are widely used in the edge rollings of various wire rods, semicircle or justify at any angle
Arc, and in the processing of metal wire rod, it is often necessary to metal wire rod is processed into the circle of closed loop one by one, traditional processing
Technique is typically to use to loop to be machined to the circle of opening, then by way of two ports manually are docked then butt welding, no
It is only cumbersome, and inefficiency, and human weld easily causes personnel's injury in the process.
Also occur some butt welding all-in-one machines of looping, such as the patent No. in the market【CN206028600U】Disclose one kind certainly
Dynamic butt welding machine of looping, including cabinet, drum, drum side is provided with alignment table, and alignment table is connected into line wheel, is beaten into line wheel connection
Bar is enclosed, although setting hoistable platform in front of bar of looping, this Machine for manufacturing rings from wire also achieves looping and welding one for different size coils
Standing posture is processed, but is not provided with positioning device in weld, it is impossible to ensure the circularity of product and the quality of weld；Into
Regulating mechanism is not provided at line straightening, it is impossible to process the charging metal wire rod of different-diameter, function is single, and adaptability is not wide enough
It is general.
Invention content
It loops butt welding all-in-one machine the object of the present invention is to provide one kind, in order to solve the problems in the existing technology, leads to
It crosses and positioning device is set in weld, so as to improve the circularity of product and welding quality；By in machine straightening device and device of looping
Place's setting adjusting knob, it is widely applicable so as to fulfill the process requirements of the charging metal wire rod of different-diameter.
In order to achieve the goal above, the technical solution adopted by the present invention is：One kind is looped butt welding all-in-one machine, it includes rack
With the distribution control box being arranged in rack, the frame upper end is provided with machine straightening device, and the machine straightening device end connects
Coil apparatus is taken, the device end of looping is provided with the cutting means being fixed in main frame plate, the cutting means side
Side is mating to be provided with welder, and the positioning device coordinated with welder and clamp are also installed in the main frame plate
Device, main frame plate lower end connection lifting gear, wherein, the positioning device includes the positioning being fixed in main frame plate
Cylinder, positioning cylinder front end connection alignment support plate, rear end are provided with stroke adjustment plate, are opened up on the alignment support plate
There is regulating tank, the alignment adjusting slider of mutual cooperation and alignment T-nut, the alignment tune are installed in the regulating tank
Be installed with alignment block on section sliding block, the machine straightening device, device of looping, welder, positioning device, wire-clamping device,
Lifting gear and positioning cylinder are connected to distribution control box.
Further, the welder includes being fixed on welding upper and lower air cylinders in main frame plate, in the welding
Lower cylinder is by push rod connecting welding sliding block, and the welding sliding block side is installed with brass copper-base, opposite side is fixed
Cylinder before and after two group weldings is installed, the be clamped and connected left electrode of red copper, lower section of the upper brass copper-base front end is correspondingly arranged on
The lower brass copper-base being fixed in main frame plate, cylinder connects lever jacking block, institute by push rod respectively before and after two group weldings
The lever jacking block connection lever clamp block stated, lever clamp block middle part is fastened on by rotation axis on brass copper-base
Welding support, upper end electrode support plate is installed with by one end, the end of workpiece connecting welding left and right cylinder, it is described
Left and right cylinder other end connection rotation axis is welded, the right electrode of red copper, the welding are installed on the electrode support plate
Cylinder, the left electrode of red copper, welding left and right cylinder and the right electrode of red copper are connected to distribution control box before and after upper and lower air cylinders, welding.
Further, the machine straightening device includes the guide roller bottom plate being fixed in rack, the guide roller bottom plate
The wired nozzle of initiating terminal fixed installation, middle part is provided with lateral conducting wire wheel seat, end is provided with longitudinal conducting wire wheel seat, the transverse direction
Two groups of guide rollers being staggered up and down are respectively arranged on conducting wire wheel seat and longitudinal conducting wire wheel seat, the guide roller side is provided with
Adjusting knob, the guide roller bottom plate upper end are also equipped with encoder, encoder connection encoder axis, the volume
Adjustable Limit Bearing is correspondingly arranged on above code device axis, the encoder is connected to distribution control box.
Further, the device of looping includes the mainboard of looping being fixed in rack, the mainboard side of looping
It is installed with motor of looping, several transmission gears for being engaged with each other of the power output axis connection of the motor of looping, institute
The transmission gear stated is looped the lower Wire Wheel of mainboard opposite side by rotating axis connection, and correspondence is set right over the lower Wire Wheel
Wire Wheel, upper Wire Wheel upper end connection crimping spring are equipped with, the crimping spring upper end is provided with adjusting knob,
The briquetting roller one of high settings such as there are two being also set up on the mainboard of looping, described two one centre lower sections of briquetting rollers are set
There are briquetting roller two, the two top connection adjusting screw rod of briquetting roller, the briquetting roller one and briquetting roller two and metal wire rod
Cooperation, the motor of looping are connected to distribution control box.
Further, the cutting means include the pneumohydraulic pressure-cylinder being fixed in main frame plate, the gas-liquid pressure-boosting
Cylinder is arranged on cutter mounting blocks in cutter pedestal by push rod connection, and one jiao of the cutter mounting blocks is installed with and cuts
Knife, the cutter pedestal are installed with the bed plate of installation corresponding with cutter, and the bed plate side, which is provided with to be fixed on, cuts
Thread block on knife mounting blocks, the pneumohydraulic pressure-cylinder are connected to distribution control box.
Further, the wire-clamping device includes the clamp cylinder one being fixed in main frame plate, the clamp cylinder
One front end connection clamp support plate, rear end is provided with stroke adjustment plate, upper end is installed with clamp cylinder two, the clamp gas
Two front end of cylinder connects two sections of mandrils, and described two sections of mandril front ends correspond to clamp support plate, are fixedly mounted on the clamp support plate
There is a clamp cylinder three, the clamp cylinder three connection is arranged on the finger claw clip in claw clip pedestal, the clamp cylinder one,
Clamp cylinder two and clamp cylinder three are connected to distribution control box.
Further, the lifting gear includes the lifting pedestal being fixed in rack, consolidates on the lifting pedestal
Dingan County is equipped with lifting motor, and the power output axis connection both ends of the lifting motor are fixed on the lifting spiral shell on lifting pedestal
Bar, the lifting screw both sides are symmetrical arranged wired rail assembly, upper end connects main frame plate and hood, the liter by slide unit
Drop motor is connected to distribution control box.
Further, the wire-clamping device is two groups, and is symmetricly set on the both sides of positioning device.
Further, the alignment block front end offers the imitation-shaped groove coordinated with metal wire rod.
Further, the frame upper end is additionally provided with man-machine interface, and the man-machine interface is connected to electric control
Case.
Beneficial effects of the present invention are：
1st, by setting positioning device in weld, so as to improve the circularity of product and welding quality；By in machine straightening device and
It loops and adjusting knob is set at device, it is widely applicable so as to fulfill the process requirements of the charging metal wire rod of different-diameter.
2nd, the design of positioning device by the cooperation of alignment adjusting slider and alignment T-nut, realizes the upper and lower of alignment block
Position is adjusted, and the Stroke Control of alignment block is realized by stroke adjustment plate, that is, realizes that the front and back position of alignment block is adjusted, so as to carry
Height is to the positioning accuracy of metal wire rod.
3rd, the design of machine straightening device sets adjusting knob in the side of guide roller, realizes the distance between guide roller up and down
It adjusts, so as to adapt to the charging metal wire rod of different-diameter, of simple structure and strong practicability.
4th, encoder, encoder axis and Limit Bearing are set in guide roller end, the pulse collected by encoder is accurate
The length of inlet wire is recorded, and passes through man-machine interface real-time display, person easy to operation has found error in time, so as to improve the one of product
Cause property.
5th, it loops the design of device, several gear drives is coordinated by motor of looping, realizes that each lower Wire Wheel synchronizes and turns
It is dynamic, it is energy saving；Wire Wheel upper end setting crimping spring and adjusting knob on each, convenient for the extruding force to feeding metal wire rod
Degree is adjusted, and is improved into line mass.
6th, the design of cutting means, cutter cooperation bed plate completion under pneumohydraulic pressure-cylinder effect cut metal wire rod,
It is simple in structure；Thread block is set in cutter chassis side, so as to stop the charging of metal wire rod.
7th, the design of welder is respectively added by cylinder before and after welding upper and lower air cylinders, welding and the cooperation of welding left and right cylinder
Workpiece realizes the three-dimensional each position movement of the right electrode of two groups of red coppers and the left electrode of red copper, and compact-sized, linking is ingenious.
8th, the design of wire-clamping device sets clamp cylinder two on clamp cylinder one, and clamp cylinder two coordinates two sections of tops again
Bar realizes finger claw clip in feeding position, blowing position and the switching for avoiding three positions in position, and action links up；Clamp cylinder three controls hand
The contraction and release of paw folder, realize feeding and blowing function.
9th, the design of lifting gear drives lifting screw to rotate, realizes on each device in main frame plate by lifting motor
Edge rolling and the welding of different size metallic coils are further realized in lower lifting, widely applicable.
Description of the drawings
Fig. 1 is a kind of structure diagram for butt welding all-in-one machine of looping.
Fig. 2 is the structure diagram of machine straightening device.
Fig. 3 is the structure diagram of device of looping.
Fig. 4 is the structure diagram of cutting means.
Fig. 5 is the structure diagram of welder.
Fig. 6 is the structure diagram of positioning device.
Fig. 7 is the structure diagram of wire-clamping device.
Fig. 8 is the structure diagram of lifting gear.
Label character is expressed as shown in figure：1st, rack；2nd, machine straightening device；3rd, it loops device；4th, cutting means；5th, it welds
Device；6th, positioning device；7th, wire-clamping device；8th, lifting gear；9th, main frame plate；10th, man-machine interface；11st, metal wire rod；201st, it leads
Line wheel bottom plate；202nd, line nozzle；203rd, lateral conducting wire wheel seat；204th, guide roller；205th, adjusting knob；206th, longitudinal conducting wire wheel seat；
207th, encoder；208th, encoder axis；209th, Limit Bearing；301st, it loops mainboard；302nd, it loops motor；303rd, transmission gear；
304th, upper Wire Wheel；305th, lower Wire Wheel；306th, crimping spring；307th, adjusting screw rod；308th, briquetting roller one；309th, briquetting roller
Two；401st, pneumohydraulic pressure-cylinder；402nd, cutter pedestal；403rd, cutter mounting blocks；404th, cutter；405th, bed plate；406th, thread block；
501st, upper and lower air cylinders are welded；502nd, sliding block is welded；503rd, cylinder before and after welding；504th, lever jacking block；505th, lever clamp block；
506th, left and right cylinder is welded；507th, welding support；508th, electrode support plate；509th, the right electrode of red copper；510th, the left electrode of red copper；511、
Upper brass copper-base；512nd, lower brass copper-base；513rd, rotation axis；601st, positioning cylinder；602nd, alignment support plate；603rd, alignment, which is adjusted, slides
Block；604th, alignment T-nut；605th, alignment block；606th, stroke adjustment plate；701st, clamp cylinder one；702nd, clamp cylinder two；
703rd, clamp support plate；704th, two sections of mandrils；705th, finger claw clip；706th, clamp cylinder three；707th, claw clip pedestal；801st, bottom is lifted
Seat；802nd, lifting motor；803rd, lifting screw；804th, line rail assembly；805th, hood.
Specific embodiment
In order to which those skilled in the art is made to more fully understand technical scheme of the present invention, below in conjunction with the accompanying drawings to the present invention into
Row detailed description, the description of this part is only exemplary and explanatory, should not there is any limitation to protection scope of the present invention
Effect.
If Fig. 1-Fig. 8 shows, structure of the invention is：One kind is looped butt welding all-in-one machine, it includes rack and is arranged on rack
Interior distribution control box, the frame upper end are provided with machine straightening device, and the machine straightening device end connects device of looping, institute
The device end of looping stated is provided with the cutting means being fixed in main frame plate, and the cutting means side is mating to be provided with weldering
Connection device is also installed with the positioning device coordinated with welder and wire-clamping device, the master in the main frame plate
Frame plate lower end connects lifting gear, wherein, the positioning device includes the positioning cylinder being fixed in main frame plate, and described determines
Position cylinder front end connection alignment support plate, rear end are provided with stroke adjustment plate, and regulating tank is offered on the alignment support plate, described
Regulating tank in the alignment adjusting slider of mutual cooperation and alignment T-nut be installed, it is fixed on the alignment adjusting slider
Alignment block is installed, the machine straightening device, device of looping, welder, positioning device, wire-clamping device, lifting gear and fixed
Position cylinder is connected to distribution control box.
As a kind of optimal technical scheme of the design, the welder includes being fixed in the welding in main frame plate
Lower cylinder, the welding upper and lower air cylinders are installed with by push rod connecting welding sliding block, the welding sliding block side
Brass copper-base, opposite side are installed with cylinder before and after two group weldings, and the upper brass copper-base front end is clamped and connected a red copper left side
Electrode, lower section are correspondingly arranged on the lower brass copper-base being fixed in main frame plate, and cylinder passes through respectively before and after two group weldings
Push rod connects lever jacking block, and lever jacking block connection lever clamp block, lever clamp block middle part passes through rotation axis
The welding support that is fastened on brass copper-base, upper end are fixed by one end, the end of workpiece connecting welding left and right cylinder
Electrode support plate is installed, the welding left and right cylinder other end connects rotation axis, is installed on the electrode support plate
The right electrode of red copper, cylinder, the left electrode of red copper, welding left and right cylinder and the right electricity of red copper before and after the welding upper and lower air cylinders, welding
Pole is connected to distribution control box.
As a kind of optimal technical scheme of the design, the machine straightening device includes the guide roller bottom being fixed in rack
Plate, the wired nozzle of guide roller bottom plate initiating terminal fixed installation, middle part is provided with lateral conducting wire wheel seat, end is provided with longitudinal direction
Two groups of guide rollers being staggered up and down, institute are respectively arranged on conducting wire wheel seat, the lateral conducting wire wheel seat and longitudinal conducting wire wheel seat
The guide roller side stated is provided with adjusting knob, and the guide roller bottom plate upper end is also equipped with encoder, the encoder
Encoder axis is connected, is correspondingly arranged on adjustable Limit Bearing above the encoder axis, the encoder is connected to
Distribution control box.
As a kind of optimal technical scheme of the design, the device of looping includes the master that loops being fixed in rack
Plate, the mainboard side of looping are installed with motor of looping, the power output axis connection of the motor of looping several
The transmission gear being engaged with each other, the transmission gear is looped the lower Wire Wheel of mainboard opposite side by rotating axis connection, described
Lower Wire Wheel right over be correspondingly arranged on Wire Wheel, upper Wire Wheel upper end connection crimping spring, the crimping
Spring upper end is provided with adjusting knob, also set up on the mainboard of looping there are two etc. high settings briquetting roller one, it is described
Lower section is provided with briquetting roller two, the two top connection adjusting screw rod of briquetting roller, the molding among two briquetting rollers one
Wheel one and briquetting roller two coordinate with metal wire rod, and the motor of looping is connected to distribution control box.
As a kind of optimal technical scheme of the design, the cutting means include the gas-liquid being fixed in main frame plate and increase
Cylinder pressure, the pneumohydraulic pressure-cylinder are arranged on the cutter mounting blocks in cutter pedestal, cutter installation by push rod connection
One jiao of block is installed with cutter, and the cutter pedestal is installed with the bed plate of installation corresponding with cutter, the bottom
Knife side is provided with the thread block being fixed on cutter mounting blocks, and the pneumohydraulic pressure-cylinder is connected to distribution control box.
As a kind of optimal technical scheme of the design, the wire-clamping device includes the clamp gas being fixed in main frame plate
Cylinder one, one front end of clamp cylinder connection clamp support plate, rear end is provided with stroke adjustment plate, upper end is installed with clamp
Cylinder two, two front end of clamp cylinder connect two sections of mandrils, and described two sections of mandril front ends correspond to clamp support plate, described
Clamp cylinder three is installed on clamp support plate, the clamp cylinder three connection is arranged on the finger pawl in claw clip pedestal
Folder, the clamp cylinder one, clamp cylinder two and clamp cylinder three are connected to distribution control box.
As a kind of optimal technical scheme of the design, the lifting gear includes the lifting bottom being fixed in rack
, lifting motor is installed on the lifting pedestal, the power output axis connection both ends of the lifting motor are fixed
Lifting screw on lifting pedestal, the lifting screw both sides are symmetrical arranged wired rail assembly, upper end is connected by slide unit
Main frame plate and hood, the lifting motor are connected to distribution control box.
As a kind of optimal technical scheme of the design, the wire-clamping device is two groups, and is symmetricly set on positioning dress
The both sides put.
As a kind of optimal technical scheme of the design, the alignment block front end is offered imitates with what metal wire rod coordinated
Shape slot.
As a kind of optimal technical scheme of the design, the frame upper end is additionally provided with man-machine interface, the people
Machine interface is connected to distribution control box.
When specifically used, first, according to the diameter of metal wire rod 11 to be processed, transverse direction is regulated by adjusting knob 205
The distance between upper and lower two groups of guide rollers 204, are adjusted by adjusting screw rod 307 on conducting wire wheel seat 203 and longitudinal conducting wire wheel seat 206
The distance between good briquetting roller one and briquetting roller 2 309 control lifting gear 8 to regulate main frame plate 9 by man-machine interface 10
Highly.Then, one end of metal wire rod on drum 11 is sequentially passed through into the line nozzle 202 of 2 front end of machine straightening device, lateral conducting wire wheel seat
Between guide roller 204 on 203, between the guide roller 204 of longitudinal conducting wire wheel seat 206, encoder axis 208 and Limit Bearing 209
Between, between the upper Wire Wheel 304 for device 3 of looping and lower Wire Wheel 305, between briquetting roller 1 and briquetting roller 2 309.
By 10 startup power supply of man-machine interface, under the driving for motor 302 of looping, metal wire rod 11 is in briquetting roller 1
Lower edge rolling is acted on briquetting roller 2 309, across bed plate 405 until end thereof contacts wire-blocking board 406 stops, pneumohydraulic pressure-cylinder 401 is stretched
Go out, the cutter mounting blocks 403 in cutter pedestal 402 is driven to turn an angle, cutter 404 is further driven to and moves, coordinate bottom
Knife 405 completes cutting for metal wire rod 11.
After the completion of cutting, positioning cylinder 601 stretches out, and alignment block 605 is driven to stretch out, until at welder 5, clamp cylinder one
701 and clamp cylinder 2 702 stretch out simultaneously, clamp cylinder 3 706 is withdrawn so that finger claw clip 705 is completed to gold after cutting
Belong to the gripping of wire rod 11, clamp cylinder 1 is returned, metal wire rod 11 is carried in the imitation-shaped groove of alignment block 605, before welding
Exhaust hood 503 stretches out, right with the red copper on moving electrode support plate 508 under the cooperation of lever jacking block 504 and lever clamp block 505
Electrode 509 is close to the left electrode 510 of red copper, so as to complete docking and clamping to 11 two ports of metal wire rod, positioning cylinder
601 band moving-wire blocks 605 return, and clamp cylinder 3 706 stretches out, and finger claw clip 705 is driven to unclamp metal wire rod 11, clamp cylinder two
702 return, and finger claw clip 705 is driven further to retract, and welding upper and lower air cylinders 501 stretch out, and drive two groups of left electrodes of red copper up and down
510 and 509 longitudinal direction of the right electrode of red copper it is close, then discharge, complete the welding of 11 two ports of metal wire rod.
After the completion of welding, cylinder 503 returns before and after welding, and welding left and right cylinder 506 is stretched out so that the right electrode 509 of red copper
It far from the left electrode 510 of red copper and retreats, unclamp metal wire rod 11 and it is made to fall to Material collecting box for harvesting automatically, so far, complete a gold
Belong to the butt welding of looping of coil, and reciprocal with this, realize batch production.
It should be noted that herein, term " comprising ", "comprising" or its any other variant are intended to non-row
His property includes, so that process, method, article or equipment including a series of elements not only include those elements, and
And it further includes other elements that are not explicitly listed or further includes intrinsic for this process, method, article or equipment institute
Element.
Specific case used herein is expounded the principle of the present invention and embodiment, the explanation of above example
It is merely used to help understand the method and its core concept of the present invention.The above is only the preferred embodiment of the present invention, should
When pointing out, due to the finiteness of literal expression, and objectively there are unlimited concrete structure, for the common skill of the art
For art personnel, without departing from the principle of the present invention, several improvement, retouching or variation can also be made, can also incited somebody to action
Above-mentioned technical characteristic is combined in the right way；These improve retouching, variation or combination or the not improved structure by invention
Think of and technical solution directly application and other occasions, are regarded as protection scope of the present invention.
Claims (10)
- The butt welding all-in-one machine 1. one kind is looped, it includes rack（1）Be arranged on rack（1）Interior distribution control box, the machine Frame（1）Upper end is provided with machine straightening device（2）, the machine straightening device（2）End connects device of looping（3）, which is characterized in that institute The device of looping stated（3）End, which is provided with, is fixed on main frame plate（9）On cutting means（4）, the cutting means（4）Side It is mating to be provided with welder（5）, the main frame plate（9）On be also installed with and welder（5）The positioning dress of cooperation It puts（6）And wire-clamping device（7）, the main frame plate（9）Lower end connects lifting gear（8）, wherein, the positioning device（6） Including being fixed on main frame plate（9）On positioning cylinder（601）, the positioning cylinder（601）Front end connects alignment support plate （602）, rear end be provided with stroke adjustment plate（606）, the alignment support plate（602）On offer regulating tank, the adjusting The alignment adjusting slider of mutual cooperation is installed in slot（603）With alignment T-nut（604）, the alignment adjusting slider （603）On be installed with alignment block（605）, the machine straightening device（2）, device of looping（3）, welder（5）, positioning dress It puts（6）, wire-clamping device（7）, lifting gear（8）And positioning cylinder（601）It is connected to distribution control box.
- The butt welding all-in-one machine 2. one kind according to claim 1 is looped, which is characterized in that the welder（5）Including It is fixed on main frame plate（9）On welding upper and lower air cylinders（501）, the welding upper and lower air cylinders（501）Pass through push rod connecting welding Sliding block（502）, the welding sliding block（502）Side is installed with brass copper-base（511）, opposite side be installed with two Cylinder before and after group welding（503）, the upper brass copper-base（511）Front end is clamped and connected the left electrode of red copper（510）, lower section correspond to It is provided with and is fixed on main frame plate（9）On lower brass copper-base（512）, cylinder before and after two group weldings（503）Pass through respectively Push rod connects lever jacking block（504）, the lever jacking block（504）Connect lever clamp block（505）, the lever clamp block （505）Middle part passes through rotation axis（513）The welding support being fastened on brass copper-base（507）, upper end connected by workpiece Connect welding left and right cylinder（506）One end, end be installed with electrode support plate（508）, the welding left and right cylinder（506） The other end connects rotation axis（513）, the electrode support plate（508）On be installed with the right electrode of red copper（509）, the weldering Connect lower cylinder（501）, cylinder before and after welding（503）, the left electrode of red copper（510）, welding left and right cylinder（506）With the right electricity of red copper Pole（509）It is connected to distribution control box.
- The butt welding all-in-one machine 3. one kind according to claim 1 is looped, which is characterized in that the machine straightening device（2）Including It is fixed on rack（1）On guide roller bottom plate（201）, the guide roller bottom plate（201）Wired nozzle is fixedly mounted in initiating terminal （202）, middle part be provided with lateral conducting wire wheel seat（203）, end be provided with longitudinal conducting wire wheel seat（206）, the lateral conducting wire Wheel seat（203）With longitudinal conducting wire wheel seat（206）On be respectively arranged with two groups of guide rollers being staggered up and down（204）, the conducting wire Wheel（204）Side is provided with adjusting knob（205）, the guide roller bottom plate（201）Upper end is also equipped with encoder（207）, The encoder（207）Connect encoder axis（208）, the encoder axis（208）Top is correspondingly arranged on adjustable Limit Bearing（209）, the encoder（207）It is connected to distribution control box.
- The butt welding all-in-one machine 4. one kind according to claim 1 is looped, which is characterized in that the device of looping（3）Including It is fixed on rack（1）On mainboard of looping（301）, the mainboard of looping（301）Side is installed with motor of looping （302）, the motor of looping（302）Power output axis connection several transmission gears for being engaged with each other（303）, it is described Transmission gear（303）It is looped mainboard by rotating axis connection（301）The lower Wire Wheel of opposite side（305）, the lower Wire Wheel （305）Surface is correspondingly arranged on Wire Wheel（304）, the upper Wire Wheel（304）Upper end connects crimping spring（306）, The crimping spring（306）Upper end is provided with adjusting knob（205）, the mainboard of looping（301）On also set up there are two Etc. high settings briquetting roller one（308）, two briquetting rollers one（308）Intermediate lower section is provided with briquetting roller two（309）, institute The briquetting roller two stated（309）Top connects adjusting screw rod（307）, the briquetting roller one（308）With briquetting roller two（309）With gold Belong to wire rod（11）Cooperation, the motor of looping（302）It is connected to distribution control box.
- The butt welding all-in-one machine 5. one kind according to claim 1 is looped, which is characterized in that the cutting means（4）Including It is fixed on main frame plate（9）On pneumohydraulic pressure-cylinder（401）, the pneumohydraulic pressure-cylinder（401）It is arranged on and cut by push rod connection Knife pedestal（402）Interior cutter mounting blocks（403）, the cutter mounting blocks（403）One jiao be installed with cutter （404）, the cutter pedestal（402）It is installed with and cutter（404）The bed plate of corresponding installation（405）, the bed plate （405）Side, which is provided with, is fixed on cutter mounting blocks（403）On thread block（406）, the pneumohydraulic pressure-cylinder（401）Connection To distribution control box.
- The butt welding all-in-one machine 6. one kind according to claim 1 is looped, which is characterized in that the wire-clamping device（7）Including It is fixed on main frame plate（9）On clamp cylinder one（701）, the clamp cylinder one（701）Front end connects clamp support plate （703）, rear end be provided with stroke adjustment plate（606）, upper end be installed with clamp cylinder two（702）, the clamp cylinder Two（702）Front end connects two sections of mandrils（704）, two sections of mandrils（704）Front end corresponds to clamp support plate（703）, it is described Clamp support plate（703）On be installed with clamp cylinder three（706）, the clamp cylinder three（706）Connection is arranged on claw clip Pedestal（707）Interior finger claw clip（705）, the clamp cylinder one（701）, clamp cylinder two（702）With clamp cylinder three （706）It is connected to distribution control box.
- The butt welding all-in-one machine 7. one kind according to claim 1 is looped, which is characterized in that the lifting gear（8）Including It is fixed on rack（1）On lifting pedestal（801）, the lifting pedestal（801）On be installed with lifting motor（802）, The lifting motor（802）Power output axis connection both ends be fixed on lifting pedestal（801）On lifting screw（803）, The lifting screw（803）Both sides are symmetrical arranged wired rail assembly（804）, upper end main frame plate is connected by slide unit（9）And machine Cover（805）, the lifting motor（802）It is connected to distribution control box.
- The butt welding all-in-one machine 8. one kind according to claim 1 or 6 is looped, which is characterized in that the wire-clamping device（7）For Two groups, and it is symmetricly set on positioning device（6）Both sides.
- The butt welding all-in-one machine 9. one kind according to claim 1 is looped, which is characterized in that the alignment block（605）Front end It offers and metal wire rod（11）The imitation-shaped groove of cooperation.
- 10. looped butt welding all-in-one machine according to claim 1-9 any one of them one kind, which is characterized in that the rack（1） Upper end is additionally provided with man-machine interface（10）, the man-machine interface（10）It is connected to distribution control box.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810020583.2A CN108145047B (en) | 2018-01-10 | 2018-01-10 | Looped butt welding all-in-one |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810020583.2A CN108145047B (en) | 2018-01-10 | 2018-01-10 | Looped butt welding all-in-one |
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| CN108145047B CN108145047B (en) | 2023-11-24 |
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| CN108890294A (en) * | 2018-08-15 | 2018-11-27 | 昆山市恒达精密机械工业有限公司 | Crab pot is looped welding integrated automatically |
| CN109108665A (en) * | 2018-11-01 | 2019-01-01 | 东莞市枫盛机械制造有限公司 | A kind of Linear forming is welding integrated |
| CN109702123A (en) * | 2018-11-23 | 2019-05-03 | 深圳市凯中精密技术股份有限公司 | A kind of forming method of motor becket |
| CN111215478A (en) * | 2020-03-04 | 2020-06-02 | 吴功城 | Spiral pipe processing equipment with dynamically adjustable diameter pitch |
| CN112108876A (en) * | 2020-09-08 | 2020-12-22 | 宁波市鄞州叶仕金属制品有限公司 | Ring-making and welding integrated machine for mesh enclosure machining |
| CN112692568A (en) * | 2020-12-21 | 2021-04-23 | 江西华士科技股份有限公司 | Full-automatic feeding lap welding machine for stainless steel band |
| CN113245483A (en) * | 2021-06-02 | 2021-08-13 | 广东金客厨房科技有限公司 | Numerical control automatic looping welding device |
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| CN112108876A (en) * | 2020-09-08 | 2020-12-22 | 宁波市鄞州叶仕金属制品有限公司 | Ring-making and welding integrated machine for mesh enclosure machining |
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| CN113245483A (en) * | 2021-06-02 | 2021-08-13 | 广东金客厨房科技有限公司 | Numerical control automatic looping welding device |
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