CN112108876A - Ring-making and welding integrated machine for mesh enclosure machining - Google Patents

Ring-making and welding integrated machine for mesh enclosure machining Download PDF

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Publication number
CN112108876A
CN112108876A CN202010934501.2A CN202010934501A CN112108876A CN 112108876 A CN112108876 A CN 112108876A CN 202010934501 A CN202010934501 A CN 202010934501A CN 112108876 A CN112108876 A CN 112108876A
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China
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welding
assembly
bedplate
looping
block
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CN202010934501.2A
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Chinese (zh)
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王佳达
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Ningbo Yinzhou Yeshi Metal Products Co ltd
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Ningbo Yinzhou Yeshi Metal Products Co ltd
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Priority to CN202010934501.2A priority Critical patent/CN112108876A/en
Publication of CN112108876A publication Critical patent/CN112108876A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass

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  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)

Abstract

The invention provides a looping and welding integrated machine for mesh enclosure processing, and belongs to the technical field of mesh enclosure processing equipment. A looping and welding integrated machine for mesh enclosure processing comprises a support, a looping assembly, a welding assembly, a cutting assembly, a welding gripper, an auxiliary gripper and a storage frame; the invention has the advantages that the support with the inclined bedplate is provided with the looper assembly and the welding assembly, the looper and the welding process can be completed at one time, the transfer is not needed, the workload is light, the processing efficiency is high, in addition, the inclined bedplate can provide support for the open type annular ring body, the problem of sagging deformation caused by gravity in the processing process is prevented, and the processing quality of the mesh enclosure is ensured.

Description

Ring-making and welding integrated machine for mesh enclosure machining
Technical Field
The invention relates to the technical field of mesh enclosure processing equipment, in particular to a looping and welding all-in-one machine for mesh enclosure processing.
Background
In the mesh enclosure processing process, a plurality of annular ring bodies need to be manufactured firstly, and then the annular ring bodies and the supporting piece are welded together through a butt welder, so that the mesh enclosure is processed.
At present, the in-process of processing the screen panel on the market, need pass through twice manufacturing procedure at least to the manufacturing of annular ring body, earlier carry out the steel wire raw materials through the looper machine that sets up alone to the circle of bending, obtain the open type annular ring body that the end is not connected, then carry the open type annular ring body that the looper machine processing obtained to the butt welder department that sets up alone, the manual work is welded through the butt welder after with the both ends alignment of open type annular ring body, realizes the preparation of annular ring body. However, the looper mechanism of current looper machine generally arranges for vertical direction, make the open type annular ring body that obtains through looper machine tooling because the influence of its gravity, the problem of flagging deformation easily appears, thereby the quality that leads to the screen panel of this annular ring body preparation is relatively poor, in addition, need artifically transport open type annular ring body between looper machine and butt welder, and need artifical arrangement to collect annular ring body after processing, it is time-consuming and energy-consuming, low in processing efficiency, in addition, the end of opening type annular ring body is being carried out the welded type to the manual work through butt welder, need artifical alignment end and keep the end welding in-process dislocation not appearing, machining error easily appears, the annular ring body that leads to processing to obtain is difficult to satisfy the user demand of the higher screen panel of quality.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide a looping and welding all-in-one machine for mesh enclosure processing, wherein a horizontal looping assembly is arranged on one side of a support, a liftable welding assembly is arranged on the support and at the outlet of the horizontal looping assembly, a cutting assembly is arranged on the support and at the outlet of the looping assembly, a platform plate which is obliquely arranged is arranged on the support and at the outlet of the looping assembly, grippers are arranged on the platform plate and the welding assembly, a storage frame is arranged on the platform plate, so that an open type annular ring body obtained by rounding of the looping assembly can be lifted by the grippers after being cut off and is welded by the welding assembly after being lifted, and the annular ring body obtained after welding is automatically stored by the storage frame, so that looping and welding operations are realized, and the annular ring body is automatically stored after welding is completed without manual operation, avoided multiple transportation, lightened staff's work burden, machining efficiency is improved, the problem of dislocation appears in the welding process end has been avoided simultaneously, machining error has been avoided, in addition, the platen that the slope was arranged can not only make things convenient for the ejection of compact of curved round in-process open type annular ring body, can also provide the support to open type annular ring body, the problem of the flagging deformation of open type annular ring body has been avoided, the quality of having guaranteed to use the screen panel of this annular ring body preparation satisfies the processing demand, guarantee the quality of screen panel.
The specific technical scheme is as follows:
the utility model provides a guard panel processing is with looper welding all-in-one, has such characteristic, includes:
the device comprises a bracket, wherein a bedplate which is arranged at an inclined angle with the horizontal plane is arranged on one side of the bracket;
the looper assembly is arranged at one end of the support and is positioned at one side of the bedplate;
the welding assembly is arranged at the other end of the support, the welding assembly and the looping assembly are positioned on the same side of the bedplate, meanwhile, the welding assembly is positioned at an outlet of the looping assembly, and a lifting structure is arranged between the welding assembly and the support;
the cutting assembly is arranged on the bedplate and positioned at an outlet of the looping structure, and the cutting assembly is positioned below the welding assembly;
two welding grippers which are symmetrically arranged on the welding assembly, each welding gripper comprises a first telescopic driver, a mounting plate, a connecting rod, an arm and a pressing block, the first telescopic driver is horizontally arranged on the welding assembly and is arranged towards one side of the bedplate, the mounting plate is arranged on the welding assembly and is positioned at one side of the first telescopic driver close to the bedplate, and the mounting plate is provided with a hinge block protruding upwards, the arm is arranged at one side of the welding component close to the bedplate, the middle part of the arm is hinged on the hinge block, the lower end of the arm extends to the lower part of the welding component, and the lower end of the arm is obliquely arranged towards one side of the other welding gripper, meanwhile, a connecting rod is fixedly connected to the driving shaft of the first telescopic driver along the radial direction of the driving shaft, one end, away from the connecting driving shaft, of the connecting rod is hinged to the upper end of the arm, and in addition, a pressing block is arranged at the lower end of the arm and on one side, close to the welding assembly, of the lower end of the arm;
the auxiliary gripper is arranged above the bedplate and comprises a mounting frame and a telescopic gripper, the mounting frame is transversely arranged above the bedplate and is positioned on one side of the bedplate away from the welding assembly, the telescopic gripper comprises a second telescopic driver and a clamping jaw, the second telescopic driver is fixed on the mounting frame and is vertically arranged downwards, and the clamping jaw is arranged on a telescopic shaft of the second telescopic driver;
the storage rack comprises a near-end supporting block, a far-end supporting frame and a guide cable, the near-end supporting block is arranged on the bedplate in a protruding mode and located on one side close to the welding assembly, the far-end supporting frame is arranged on the ground and located on one side, deviating from the welding assembly, of the bedplate, the guide cable is arranged above the bedplate, and two ends of the guide cable are connected to the near-end supporting block and the far-end supporting frame respectively.
The looping and welding integrated machine for mesh enclosure processing is characterized in that one side, with the height being high, of the platen is the side close to the looping assembly and the welding assembly, and the other side, with the height being low, of the platen is the side close to the far-end support frame.
Foretell ring welding all-in-one is used in screen panel processing, wherein, the lower extreme of arm still inclines towards the one side that deviates from the welding subassembly.
Foretell a guard panel processing is with looper welding all-in-one, wherein, the welding subassembly includes left side portion and right side portion, is provided with the clearance between left side portion and the right side portion to, left side portion is connected with first electrode, and right side portion is connected with the second electrode, and simultaneously, two welding grabhooks set up respectively on left side portion and right side portion.
The utility model provides an foretell guard panel processing is with looper welding all-in-one, wherein, the direction parallel along the guide cable has seted up middle slide opening on the platen, and simultaneously, a plurality of sideslip holes have been seted up to the bilateral symmetry that just is located middle slide opening on the platen, every sideslip hole all is in being the acute angle with middle slide opening and arranges, and all be provided with the slide rail in middle slide opening and the sideslip hole, and all smooth slider that is equipped with on each slide rail, and simultaneously, all be provided with the guide on each slider, each guide all includes two direction baffles, two direction baffles of same guide are "eight" font setting, and, all guide distributions on the platen are on same circular.
The utility model provides an foretell looper welding all-in-one is used in screen panel processing, wherein, still include the retaining ring piece, the retaining ring piece sets up on the platen, it has seted up the regulation spout to be located one side that welding assembly deviates from the looper subassembly on the platen, adjust the spout and arrange along the direction of perpendicular to guide cable, the retaining ring piece is slided and is located in adjusting the spout, and simultaneously, the side that just is located the regulation spout on the platen is provided with the retaining ring briquetting, threaded fastener is passed through on the platen to the one end of retaining ring briquetting, the other end of retaining ring briquetting extends to retaining ring piece top and compresses tightly the retaining ring piece, and simultaneously, the retaining ring piece is close to welding assembly.
The utility model provides an foretell screen panel processing is with looper welding all-in-one, wherein, the looper subassembly includes the connecting plate, a plurality of gyro wheels, a plurality of lower gyro wheels, a plurality of elevator and a plurality of regulation pole, the connecting plate is vertical to be set up on the support, it is equipped with a plurality of vertical grooves of taking upper portion open-ended to parallel and spaced apart on the connecting plate, all be provided with a sealing piece on the upper portion opening of each vertical groove, each vertical inslot all slips and is equipped with an elevator, and simultaneously, all be provided with an upper roller on each elevator, and all be provided with an adjusting lever on each sealing piece, it connects on the sealing piece to adjust the pole rotation, and the lower extreme of adjusting the pole stretches into vertical inslot and with elevator threaded connection after passing the sealing piece, and simultaneously, the below that just is located vertical groove on the connecting plate still is provided with a plurality of lower gyro wheels.
The looping and welding integrated machine for mesh enclosure processing also comprises a rounding component, wherein the rounding component comprises a fixed plate, a plurality of front pressing wheels, a plurality of rear pressing wheels, a plurality of pushing plates and a plurality of adjusting screws, the fixed plate is arranged on a bracket and is parallel to the platen, a plurality of transverse sliding grooves with openings facing one side of the platen are arranged on one side of the fixed plate close to the platen, a pushing plate is arranged in each transverse sliding groove in a sliding manner, a front pressing wheel is arranged on each pushing plate, a fixed strip is arranged on one side of the fixed plate close to the platen and seals the opening of each transverse sliding groove, an adjusting screw is rotatably connected to the position of each transverse sliding groove on the fixed strip, one end of each adjusting screw extends into the corresponding transverse sliding groove and is in threaded connection with the pushing plate in the transverse sliding groove, in addition, a plurality of rear pressing wheels are arranged on one side of the fixed plate and away from the platen, and the rear pinch roller and the front pinch roller are arranged in a staggered manner, and the rear pinch roller is positioned between the front pinch rollers.
Foretell screen panel processing is with looper welding all-in-one, wherein, cut off the subassembly and include fixed sword piece, cutter and the flexible driver of third, the flexible driver of third sets up on the support and is located the bottom of platen, a perforation has been seted up on the platen, it is provided with a fixed sword piece just to be located fenestrate side on the platen, and along the direction of arranging of guy rope, the flexible driver of third and fixed sword piece set up respectively in fenestrate both sides, and, be connected with the cutter on the telescopic shaft of the flexible driver of third, the upper end of cutter stretches out and perforates outside and correspond with fixed sword piece.
Foretell ring welding all-in-one is used in screen panel processing, wherein, still include the trigger, the trigger sets up on the platen and is located the side of cutting off the subassembly for whether the end of detecting the steel wire touches with it.
The positive effects of the technical scheme are as follows:
the looping and welding integrated machine for mesh enclosure processing realizes looping and welding one-time processing by arranging the looping component and the welding component on the bracket with the inclined platen, avoids the problem of heavy work burden and low processing efficiency caused by separate processing and transfer, simultaneously, the inclined platen can support the open type annular ring body obtained by looping processing, avoids the problem of drooping deformation of the open type annular ring body caused by self gravity, ensures the quality of mesh enclosure processing, in addition, the welding component is provided with the welding gripper, the platen is provided with the auxiliary gripper, can grab and lift the open type annular ring body obtained by looping to a horizontal state, facilitates the automatic welding of the open type annular ring body, can ensure the alignment of the end head, can also prevent welding deformation and improve the welding quality, and in addition, the platen is also provided with the storage frame, the automatic arrangement and collection of the annular ring body are realized, the processing efficiency is further improved, the workload is reduced, and the processing of the mesh enclosure is facilitated.
Drawings
Fig. 1 is a structural diagram of an embodiment of a looping and welding all-in-one machine for mesh enclosure processing according to the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is a block diagram of another perspective of a preferred embodiment of the present invention.
In the drawings: 1. a support; 11. a platen; 111. a middle slide hole; 112. a sideslip hole; 113. a slide rail; 114. a slider; 115. a guide member; 116. a retainer block; 117. adjusting the sliding chute; 118. pressing a retainer ring; 1151. a guide baffle plate; 1161. a guide slope; 2. a looping assembly; 21. a connecting plate; 22. an upper roller; 23. a lower roller; 24. a lifting block; 25. adjusting a rod; 26. sealing blocks; 27. a rounding assembly; 271. a fixing plate; 272. a front pinch roller; 273. a rear pinch roller; 274. a pushing plate; 275. adjusting the screw rod; 3. welding the assembly; 31. a left side portion; 32. a right side portion; 4. welding a gripper; 41. a first telescopic driver; 42. mounting a plate; 43. a connecting rod; 44. an arm; 421. a hinged block; 5. an auxiliary gripper; 51. a mounting frame; 52. a telescopic gripper; 6. a storage rack; 61. a proximal support block; 62. a distal support frame; 63. and (4) guiding a cable.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the present invention easy to understand, the following embodiments specifically describe the technical solutions provided by the present invention with reference to fig. 1 to 3, but the following contents are not to be taken as limitations of the present invention.
Fig. 1 is a structural diagram of an embodiment of a looping and welding all-in-one machine for mesh enclosure processing according to the present invention; FIG. 2 is an enlarged view of portion A of FIG. 1; FIG. 3 is a block diagram of another perspective of a preferred embodiment of the present invention. As shown in fig. 1, 2 and 3, the looping and welding all-in-one machine for mesh enclosure processing provided by the present embodiment includes: support 1, looper subassembly 2, welding subassembly 3, cut off the subassembly, welding gripper 4, supplementary gripper 5 and accomodate frame 6.
Specifically, the support 1 is arranged on the ground, one side of the upper end of the support 1 is provided with a bedplate 11, the bedplate 11 and a horizontal plane are arranged in an inclined angle, at the moment, the bedplate 11 is arranged downwards in an inclined mode, the open type annular ring body obtained by processing the subsequent looping assembly 2 can be smoothly sent out, certain support can be provided for the open type annular ring body, the problem that the open type annular ring body is drooped and deformed due to self gravity is prevented, the processing quality of the annular ring body is guaranteed, and therefore the processing quality of the mesh enclosure is guaranteed.
Specifically, looper subassembly 2 sets up in one end of support 1 and is located one side of platen 11, through set up in one of support 1 on will looper subassembly 2 and serve, at this moment, looper subassembly 2 sets up in the lateral part of platen 11, make the open type annular ring physical stamina that looper subassembly 2 processed and obtain accept by platen 11, realize platen 11 to the support of open type annular ring body, thereby prevent under the not welded condition in the both ends of open type annular ring body, open type annular ring physical stamina is supported by platen 11, avoid the flagging deformation problem because of self gravity leads to, thereby the quality of annular ring body has been guaranteed, the quality of screen panel has been guaranteed.
Specifically, the welding assembly 3 is arranged at the other end of the support 1, and the welding assembly 3 and the looping assembly 2 are located on the same side of the bedplate 11, so that two ends of an open type annular ring body processed by the looping assembly 2 can be welded together by the welding assembly 3, and the closed annular ring body is processed. Meanwhile, the welding assembly 3 is located at an outlet of the looping assembly 2, namely after an open type annular ring body obtained by processing the looping assembly 2 is sent out from the outlet of the open type annular ring body, two ends of the open type annular ring body can be welded by the welding assembly 3 at the first time, and the processing efficiency is improved. And, be provided with elevation structure between welding set 3 and the support 1, make welding set 3's height-adjustable, when looper subassembly 2 is buckled the steel wire into the open type annular ring body promptly, welding set 3 is in the top of the export of looper subassembly 2, avoid influencing looper subassembly 2's normal work, when the steel wire is buckled into the open type annular ring body like looper subassembly 2, and during the both ends contact of open type annular ring body, welding set 3 moves down, for follow-up both ends of snatching the open type annular ring body promote to the welding after the take the altitude and provide the condition, structural design is more reasonable.
Specifically, the cutting assembly is arranged on the bedplate 11 and located at an outlet of the looping structure, the cutting assembly is located below the welding assembly 3, and when two ends of the open type annular ring body obtained by bending the looping structure are contacted, the cutting assembly is started to cut off the steel wire, so that the complete open type annular ring body is formed, and a closed type annular ring body is formed after two ends of the open type annular ring body are welded by the subsequent welding assembly 3.
Specifically, welding grabhook 4 is provided with two sets ofly, and two sets of welding grabhook 4 symmetries set up on welded assembly 3, can guarantee follow-up when opening formula annular ring body snatchs, and two sets of welding grabhook 4 can snatch the both ends of opening formula annular ring body respectively, guarantee the alignment of end to guarantee public annular ring body welded quality, and also can adapt to the demand that compresses tightly of two different electrodes on the welded assembly 3, structural design is more reasonable. In addition, each group of welding grippers 4 comprises a first telescopic driver 41, a mounting plate 42, a connecting rod 43, an arm 44 and a pressing block, at this time, the first telescopic driver 41 is horizontally arranged on the welding assembly 3 and is arranged towards one side of the bedplate 11, namely, the driving direction of the first telescopic driver 41 is the direction close to or far away from the bedplate 11, meanwhile, the mounting plate 42 is arranged on one side, close to the bedplate 11, of the welding assembly 3 and located on the first telescopic driver 41, and a hinge block 421 protruding upwards is arranged on the mounting plate 42, so that the subsequent mounting of the arm 44 is facilitated, in addition, the arm 44 is arranged on one side, close to the bedplate 11, of the welding assembly 3, and the middle of the arm 44 is hinged to the hinge block 421, so that the arm 44 can deflect on the hinge block on the mounting plate 42, and the subsequent grabbing. Moreover, the lower ends of the arms 44 extend to the lower part of the welding assembly 3, and the lower ends of the arms 44 are obliquely arranged towards one side of the other welding gripper 4, that is, the arms 44 of the two groups of welding grippers 4 are distributed in a similar V shape in the vertical plane, and the ends, close to each other, of the two arms 44 are the ends extending to the lower part of the welding assembly 3, so that when the arms 44 swing, the distance between the lower ends of the two arms 44 is gradually reduced, the clamping effect on the two ends of the split type annular ring body is better, and the welding quality is ensured. Simultaneously, along its radial fixedly connected with connecting rod 43 in the drive shaft of first flexible driver 41, and the connecting rod 43 deviates from the upper end of connecting the one end of drive shaft and arm 44 and articulates, make when first flexible driver 41 is moving, its drive shaft can drive arm 44 through connecting rod 43 and wind the articulated piece 421 beat on the mounting panel 42, press from both sides and get and loosen the closed annular ring body after the welding to the open type annular ring body for the realization, realize the automatic weld to the annular ring body, staff's work burden has been lightened, and machining efficiency is improved. In addition, the lower extreme of arm 44 just is located one side that is close to welding set 3 and is provided with the briquetting, and at this moment, arm 44 can compress tightly the both ends of open type ring body on welding set 3 through the briquetting at the in-process of beat, guarantees to weld after lifting open type ring body to a take the altitude steadily, and structural design is more reasonable.
Specifically, supplementary grabhook 5 includes mounting bracket 51 and flexible tongs 52, and at this moment, mounting bracket 51 transversely is arranged in the top of platen 11 and is located platen 11 and keeps away from one side of welded component 3, does benefit to the follow-up one side of keeping away from welded component 3 to the open type annular ring body and snatchs to guaranteed that open type annular ring body can be smooth and stable promoted, structural design is more reasonable. In addition, flexible tongs 52 includes flexible driver of second and clamping jaw again, the flexible driver of second is fixed in on the mounting bracket 51 and vertical arranging down, be provided with the clamping jaw on the telescopic shaft of the flexible driver of second, make the flexible direction of the flexible driver of second be close to platen 11 or keep away from the direction of platen 11 in vertical direction, thereby make the clamping jaw can be elevating movement under the drive of the flexible driver of second, can snatch the one end that the welding Assembly 3 was kept away from to the open type ring body that is supported by platen 11, thereby combine welding gripper 4, promote to the take the whole take the altitude after snatching the open type ring body, the ring body takes place to deform when preventing the welding, can also guarantee the welding quality of product, structural design is more reasonable. Preferably, two telescopic grippers 52 are arranged, the two telescopic grippers 52 are symmetrically arranged on the mounting frame 51, at the moment, one telescopic gripper 52 corresponds to one group of welding grippers 4, namely, the open type annular ring body to be welded is fixed by at least four points, the stability of clamping and lifting of the open type annular ring body is guaranteed, meanwhile, the open type annular ring body can be used as a support, the deformation of the open type annular ring body is prevented, the welding quality of the annular ring body is guaranteed, and the processing quality of a mesh enclosure is guaranteed.
Specifically, the storage rack 6 further includes a proximal end support block 61, a distal end support frame 62 and a guide cable 63, at this time, the proximal end support block 61 is protrudingly disposed on the platen 11 and located at a side close to the welding component 3, the distal end support frame 62 is disposed on the ground and located at a side of the platen 11 away from the welding component 3, the guide cable 63 is disposed above the platen 11, at this time, the guide cable 63 is suspended above the platen 11, and two ends of the guide cable 63 are respectively connected to the proximal end support block 61 and the distal end support frame 62, that is, the guide cable 63 is supported by the proximal end support block 61 and the distal end support frame 62, so that when the open-type annular ring body is processed by the looping component 2, a side of the open-type annular ring body away from the welding component 3 is located below the guide cable 63, and a side of the open-type annular ring body close to the welding component 3 is located below the, therefore, when the two ends of the open type annular ring body are welded, the welding gripper 4 can grab one side of the open type annular ring body close to the welding assembly 3 and lift the open type annular ring body to a certain height, so that the end is higher than the near-end supporting block 61, at the moment, one side of the open type annular ring body far away from the welding assembly 3, which is grabbed by the auxiliary gripper 5, is still located below the guide cable 63, so that after the welding is completed, one side of the closed type annular ring body can be located above the guide cable 63, the other side of the closed type annular ring body is located below the guide cable 63, namely, the guide cable 63 penetrates through the closed type annular ring body, so that the annular ring body can slide to one side of the far-end supporting frame 62 along the guide cable 63, so that the automatic arrangement and storage of the welded annular ring body are realized, the work burden of workers is further lightened, and the structural design is more.
More specifically, along the incline direction of platen 11, the one side that 11 high sides of platen are for being close to looper subassembly 2 and welded subassembly 3, the one side that 11 high low sides of platen are for being close to distal end support frame 62, platen 11 keeps away from looper subassembly 2 and welded subassembly 3 more promptly, then platen 11 highly low more, the open type annular ring body that can be convenient for looper subassembly 2 processing to obtain can be sent out along the mesa of 11 slopes of platen, still make the distance between wire guide 63 and the mesa bigger and bigger, thereby made things convenient for subsequent arrangement of the good annular ring body of butt welding to accomodate, structural design is more reasonable.
More specifically, the lower end of the arm 44 is inclined toward the side away from the welded component 3, that is, when the arm 44 presses the two ends of the open-ended annular ring body to be welded to the welded component 3 through the pressing block, and after the welding is completed, the driving shaft of the first telescopic driver 41 retracts, and the arm 44 is driven by the connecting rod 43 to swing, so that the lower end of the arm 44 moves toward the side away from the welded component 3, that is, the pressing block can move toward the side away from the welded component 3 along with the lower end of the arm 44, at this time, the pressing block can drive the welded annular ring body to move toward the side away from the welded component 3, so that the side of the welded annular ring body close to the welded component 3 can fall onto the near-end supporting block 61, at this time, the height of the far-end supporting frame 62 is slightly lower than that of the near-end supporting block 61, so that the near-, therefore, the ring body falling off the proximal end supporting block 61 can automatically slide to one end of the distal end supporting frame 62 along the guide rope 63, and automatic arrangement and collection of the ring body after welding are realized.
More specifically, the welding assembly 3 includes the left portion 31 and the right portion 32 again, is provided with the clearance between the left portion 31 and the right portion 32 to, the left portion 31 is connected with first electrode, and the right portion 32 is connected with the second electrode, has realized the required separately arranging of two electrodes of welding, has guaranteed the security. Meanwhile, the two welding grippers 4 are respectively arranged on the left side portion 31 and the right side portion 32, so that two ends of the open type annular ring body to be welded can be respectively pressed on the left side portion 31 and the right side portion 32 through the two welding grippers 4, the ends of the two ends of the open type annular ring body are welded together, and the annular ring body is welded.
More specifically, the bedplate 11 is gone up and has been seted up middle slide opening 111 along the direction parallel of guide cable 63, and simultaneously, a plurality of sideslip holes 112 have been seted up to bilateral symmetry that just is located middle slide opening 111 on the bedplate 11, each side slide opening 112 all is the acute angle with middle slide opening 111 and arranges, and all be provided with slide rail 113 in middle slide opening 111 and the sideslip hole 112, and all be equipped with slider 114 on each slide rail 113, make slider 114 can slide in the slide rail 113 that corresponds, realize the regulation of slider 114 and the exit distance of looper subassembly 2, provide the condition for the processing of the annular ring body of adaptation different diameters size. Meanwhile, each slider 114 is provided with a guide 115, each guide 115 comprises two guide baffles 1151, the two guide baffles 1151 of the same guide 115 are arranged in a shape like a Chinese character 'ba', so that when the steel wire bent is gradually sent out from an outlet of the looping assembly 2 in the looping process, the bent steel wire can pass through the two guide baffles 1151 to provide guidance for the movement of the steel wire on the bedplate 11, and the two guide baffles 1151 arranged in the shape like the Chinese character 'ba' can facilitate the penetration of the steel wire, and all the guide 115 on the bedplate 11 are distributed on the same circle, so that when the open-type annular ring body moves on the bedplate 11, the corresponding guide 115 is arranged at different positions to support and guide, the sagging deformation of the open-type annular ring body is prevented, the quality of the annular ring body is guaranteed, and the structural design is more reasonable. In addition, each guide 115 can move along the sliding rail 113 along with the sliding block 114, so that the distance between the guide 115 and the outlet of the looping assembly 2 can be adjusted, the adaptation to open type annular loops with different diameters is realized, and the structural flexibility is higher.
More specifically, still be provided with retaining ring piece 116 on the platen 11, in addition, on the platen 11 and be located one side that welding subassembly 3 deviates from looper subassembly 2 and seted up regulation spout 117, regulation spout 117 arranges along the direction of perpendicular to guide cable 63, at this moment, retaining ring piece 116 is slided and is located in regulation spout 117, make retaining ring piece 116 remove in regulation spout 117, realize the regulation of distance between retaining ring piece 116 and the exit of looper subassembly 2, open type annular ring body for adapting to different diameters provides the condition, make the steel wire after buckling in looper subassembly 2 send out the back from its exit, can lead through retaining ring piece 116, the open type annular ring body that has guaranteed that looper subassembly 2 processing obtains can be stable and accurate moves on platen 11. Meanwhile, a retainer ring pressing block 118 is arranged on the bedplate 11 and beside the adjusting chute 117, one end of the retainer ring pressing block 118 is connected to the bedplate 11 through a threaded fastener, so that the degree of tightness of the installation of the retainer ring pressing block 118 on the bedplate 11 can be adjusted, in addition, the other end of the retainer ring pressing block 118 extends to the position above the retainer ring block 116 and presses the retainer ring block 116, when the retainer ring pressing block 118 is in a loosening state, the movement adjustment of the retainer ring block 116 in the adjusting chute 117 can be realized, and under the condition that the adjustment of the retainer ring block 116 is not needed or the adjustment is completed, the retainer ring pressing block 118 is locked, so that the retainer ring pressing block 118 presses the retainer ring block 116, the fixation of the position of the retainer ring block 116 on the bedplate 11 is realized, and stable guidance is provided. Meanwhile, one end of the retainer ring block 116 close to the welding assembly 3 and one side of the retainer ring block away from the welding assembly 3 are provided with a guide inclined plane 1161, at the moment, the guide inclined plane 1161 can provide a larger contact range with the open type annular retainer ring, the problem of separation between the guide inclined plane 1161 and the open type annular retainer ring is prevented, the reliability and effectiveness of guiding are guaranteed, and the structural design is more reasonable.
More specifically, looper subassembly 2 includes connecting plate 21 again, a plurality of gyro wheel 22 of going up, a plurality of lower gyro wheel 23, a plurality of elevator 24 and a plurality of regulation pole 25, connecting plate 21 is vertical to be set up on support 1, just separate and be equipped with a plurality of vertical grooves of upper portion open-ended in area on the connecting plate 21, all be provided with a sealing block 26 on the upper portion opening in each vertical groove, each vertical inslot all slides and is equipped with an elevator 24, and simultaneously, all be provided with one on each elevator 24 and go up gyro wheel 22, make elevator 24 can drive gyro wheel 22 and slide in the vertical inslot that corresponds, realize going up the regulation of gyro wheel 22 position. Moreover, each sealing block 26 is provided with an adjusting rod 25, the adjusting rods 25 are rotatably connected to the sealing blocks 26, at this time, the adjusting rods 25 can only do circular motion on the sealing blocks 26 and cannot move on the sealing blocks 26 along the axial direction of the sealing blocks, so that the position fixity of the adjusting rods 25 on the sealing blocks 26 is ensured, and conditions are provided for driving the lifting blocks 24 to move through the adjusting rods 25 subsequently. And, the lower end of the adjusting rod 25 passes through the sealing block 26 and then extends into the vertical slot and is in threaded connection with the lifting block 24, that is, when the adjusting rod 25 rotates, the adjusting rod 25 only performs circular motion on the sealing block 26, so that the lifting block 24 moves in the vertical slot along the axial direction of the adjusting rod 25, and the upper roller 22 moves along the vertical slot. Simultaneously, on the connecting plate 21 and be located the below in vertical groove and still be provided with a plurality of lower gyro wheels 23, and the below of an upper roller 22 all corresponds has a lower gyro wheel 23, make the steel wire of treating the buckling can pass between upper roller 22 and the lower gyro wheel 23 that corresponds, realize the processing to the steel wire through upper roller 22 and the lower gyro wheel 23 that corresponds, in addition, when upper roller 22 removed, can realize the regulation of distance between upper roller 22 and the lower gyro wheel 23 that corresponds, thereby adapt to the processing demand of the steel wire of different diameters, structural design is more reasonable.
More specifically, looper subassembly 2 still includes curved round subassembly 27, at this moment, curved round subassembly 27 includes fixed plate 271 again, a plurality of preceding pinch rollers 272, a plurality of back pinch rollers 273, a plurality of thrust plate 274 and a plurality of adjusting screw 275, set up through setting up fixed plate 271 on support 1 and be on a parallel with platen 11, and set up the sideslip groove of a plurality of openings towards platen 11 one side on fixed plate 271 and be located the one side that is close to platen 11, simultaneously, all be equipped with a thrust plate 274 in each sideslip inslot, make thrust plate 274 can move in the sideslip inslot in the plane at platen 11 place, and simultaneously, all be provided with a preceding pinch roller 272 on each thrust plate 274, make thrust plate 274 can drive preceding pinch roller 272 and remove in the sideslip inslot. In addition, a fixing strip is arranged on the fixing plate 271 and on one side close to the bedplate 11, the fixing strip seals the opening of each transverse sliding groove, and a regulating screw 275 is rotatably connected to the fixing strip at a position corresponding to each transverse sliding groove, at this time, the regulating screw 275 can do circular motion on the fixing strip and cannot move on the fixing strip along the self axial direction, and one end of each regulating screw 275 extends into the corresponding transverse sliding groove and is in threaded connection with the pushing plate 274 in the transverse sliding groove, so that when the regulating screw 275 rotates, the regulating screw 275 only does circular motion on the fixing strip, thereby driving the pushing plate 274 to move in the transverse sliding groove along the axial direction of the regulating screw 275, and realizing the regulation of the position of the front pressing wheel 272. In addition, the fixed plate 271 is provided with a plurality of back pinch rollers 273 on one side that is located the horizontal chute and deviates from platen 11, and back pinch roller 273 and preceding pinch roller 272 stagger and set up, and back pinch roller 273 is located between the preceding pinch roller 272, makes the distance between the rim of one side that preceding pinch roller 272 and back pinch roller 273 are close to each other adjustable, thereby realizes the regulation to the diameter of steel wire bending, realizes the processing to the open type annular ring body of different diameters.
More specifically, the cutting assembly further comprises a fixed knife block, a cutter and a third telescopic driver, the third telescopic driver is arranged on the support 1 and is positioned at the bottom of the bedplate 11, at the moment, a through hole is formed in the bedplate 11, the fixed knife block is arranged on the bedplate 11 and is positioned beside the through hole, and along the arrangement direction of the guide cable 63, the third telescopic driver and the fixed knife block are respectively arranged at two sides of the through hole, in addition, the telescopic shaft of the third telescopic driver is connected with the cutter, the upper end of the cutter extends out of the through hole and corresponds to the fixed knife block, so that when the third telescopic driver does telescopic motion, the telescopic shaft of the third telescopic driver can drive the cutter to move in the through hole, at the moment, the cutter does motion far away from or close to the fixed knife block, a steel wire of an open type annular ring body processed by the looping assembly 2 passes through the fixed knife block and the cutter, so that when the cutter is close to the fixed knife, the cutter can cut off the steel wire to keep away from fixed sword piece after cutting off, realize reseing, wait for cutting next time, simple structure, reasonable in design.
More specifically, still be provided with the trigger on the platen 11, at this moment, be located the side of cutting off the subassembly, a touch takes place with it for detect the end of steel wire, the end of the steel wire of the open type annular ring body that looper subassembly 2 sent out contacts after being equipped with the trigger after the round from platen 11, the trigger can detect trigger signal, at this moment, cut off the subassembly, welding subassembly 3 and welding grabhook 4, supplementary grabhook 5 carries out corresponding action, the realization is cut off, snatch the promotion, the operation is accomodate in welding and arrangement, the realization is to the processing of the annular ring body of screen panel.
The looping and welding integrated machine for mesh enclosure processing provided by the embodiment comprises a support 1, a looping component 2, a welding component 3, a cutting component, a welding gripper 4, an auxiliary gripper 5 and a storage frame 6, wherein the looping component 2 and the welding component 3 are arranged on the support 1 with the inclined bedplate 11, so that looping and welding procedures are completed at one time, the transfer problem caused by separate processing is avoided, the workload is lighter, the processing efficiency is higher, in addition, the inclined bedplate 11 can provide support for an open type annular ring body processed by the looping component 2, the problem of sagging deformation caused by gravity in the processing process is prevented, the processing quality of the mesh enclosure is ensured, in addition, the welding gripper 4 and the auxiliary gripper 5 are also arranged, the automatic grabbing and welding can be realized, the alignment of end heads is ensured, the welding deformation is prevented, and the processing quality is further improved, in addition, still be provided with and accomodate frame 6, can realize collecting the automatic arrangement of annular ring body, further improved machining efficiency, alleviate work burden, do benefit to the processing of screen panel.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention.

Claims (10)

1. The utility model provides a guard panel processing is with looper welding all-in-one which characterized in that includes:
the device comprises a support, wherein a bedplate which is arranged at an inclined angle with the horizontal plane is arranged on one side of the support;
the looper assembly is arranged at one end of the support and is positioned on one side of the bedplate;
the welding assembly is arranged at the other end of the support, the welding assembly and the looping assembly are positioned on the same side of the bedplate, meanwhile, the welding assembly is positioned at an outlet of the looping assembly, and a lifting structure is arranged between the welding assembly and the support;
the cutting assembly is arranged on the bedplate and positioned at an outlet of the looping structure, and the cutting assembly is positioned below the welding assembly;
the welding assembly comprises two welding grippers, the two welding grippers are symmetrically arranged on the welding assembly, each welding gripper comprises a first telescopic driver, a mounting plate, a connecting rod, an arm and a pressing block, the first telescopic drivers are horizontally arranged on the welding assembly and are arranged towards one side of the bedplate, the mounting plate is arranged on the welding assembly and is positioned at one side, close to the bedplate, of the first telescopic drivers, upward-raised hinge blocks are arranged on the mounting plate, the arm is arranged at one side, close to the bedplate, of the welding assembly, the middle part of the arm is hinged to the hinge blocks, the lower end of the arm extends to the lower part of the welding assembly, the lower end of the arm is obliquely arranged towards one side of the other welding gripper, and meanwhile, the connecting rod is fixedly connected to the driving shaft of the first telescopic driver along the radial direction of the driving shaft, one end of the connecting rod, which is far away from the driving shaft and connected with the driving shaft, is hinged with the upper end of the arm, and in addition, the pressing block is arranged at the lower end of the arm and at one side close to the welding assembly;
the auxiliary gripper is arranged above the bedplate and comprises a mounting frame and a telescopic gripper, the mounting frame is transversely arranged above the bedplate and is positioned on one side of the bedplate away from the welding assembly, the telescopic gripper comprises a second telescopic driver and a clamping jaw, the second telescopic driver is fixed on the mounting frame and is vertically arranged downwards, and the clamping jaw is arranged on a telescopic shaft of the second telescopic driver;
the storage rack comprises a near-end supporting block, a far-end supporting frame and a guide cable, the near-end supporting block is arranged on the bedplate in a protruding mode and is located on one side close to the welding assembly, the far-end supporting frame is arranged on the ground and is located on one side, deviating from the welding assembly, of the bedplate, the guide cable is arranged above the bedplate, and two ends of the guide cable are connected to the near-end supporting block and the far-end supporting frame respectively.
2. The looping and welding all-in-one machine for mesh enclosure machining according to claim 1, wherein in the inclined direction of the bedplate, the side with the high bedplate height is the side close to the looping assembly and the welding assembly, and the side with the low bedplate height is the side close to the far-end support frame.
3. The looping and welding all-in-one machine for mesh enclosure machining according to claim 1, wherein the lower end of the arm is also inclined toward a side away from the welding component.
4. The looping and welding all-in-one machine for mesh enclosure machining according to claim 1, wherein the welding assembly comprises a left side portion and a right side portion, a gap is arranged between the left side portion and the right side portion, a first electrode is connected to the left side portion, a second electrode is connected to the right side portion, and meanwhile, the two welding grippers are respectively arranged on the left side portion and the right side portion.
5. The looping and welding integrated machine for mesh enclosure processing according to claim 1, wherein a middle sliding hole is formed in the platen in parallel along the direction of the guide cable, a plurality of side sliding holes are symmetrically formed in the platen on two sides of the middle sliding hole, each side sliding hole is arranged at an acute angle with the middle sliding hole, slide rails are arranged in the middle sliding hole and the side sliding holes, a slide block is slidably arranged on each slide rail, a guide member is arranged on each slide block, each guide member comprises two guide baffles, the two guide baffles of the same guide member are arranged in a shape like a Chinese character 'ba', and all the guide members on the platen are distributed on the same circle.
6. The looping and welding integrated machine for mesh enclosure machining according to claim 1, further comprising a check ring block, wherein the check ring block is arranged on the platen, an adjusting chute is formed in the platen and located on one side, away from the looping assembly, of the welding assembly, the adjusting chute is arranged in a direction perpendicular to the guide cable, the check ring block is slidably arranged in the adjusting chute, a check ring pressing block is arranged on the platen and located beside the adjusting chute, one end of the check ring pressing block is connected to the platen through a threaded fastener, the other end of the check ring pressing block extends to the position above the check ring block and presses the check ring block, and meanwhile, a guide inclined surface is arranged on one end, close to the welding assembly, of the check ring block and located on one side, away from the welding assembly.
7. The all-in-one machine for looping and welding for screen processing as claimed in claim 1, wherein the looping assembly comprises a connecting plate, a plurality of upper rollers, a plurality of lower rollers, a plurality of lifting blocks and a plurality of adjusting rods, the connecting plate is vertically arranged on the bracket, the connecting plate is provided with a plurality of vertical grooves with upper openings in parallel and at intervals, the upper opening of each vertical groove is provided with a sealing block, each vertical groove is internally provided with a lifting block in a sliding manner, each lifting block is provided with an upper roller, each sealing block is provided with an adjusting rod, the adjusting rods are rotatably connected to the sealing blocks, the lower ends of the adjusting rods penetrate through the sealing blocks and then extend into the vertical grooves and are in threaded connection with the lifting blocks, and the connecting plate is further provided with a plurality of lower rollers below the vertical grooves, and the lower roller is correspondingly arranged below the upper roller.
8. The looping and welding all-in-one machine for mesh enclosure processing according to claim 7, further comprising a rounding component, wherein the rounding component comprises a fixing plate, a plurality of front pressing wheels, a plurality of rear pressing wheels, a plurality of pushing plates and a plurality of adjusting screws, the fixing plate is arranged on the bracket and is arranged in parallel with the platen, a plurality of transverse sliding grooves with openings facing one side of the platen are formed in one side of the fixing plate close to the platen, a pushing plate is arranged in each transverse sliding groove in a sliding manner, a front pressing wheel is arranged on each pushing plate, a fixing strip is arranged on one side of the fixing plate close to the platen and seals the opening of each transverse sliding groove, and the adjusting screws are rotatably connected to the positions of the fixing strip corresponding to each transverse sliding groove, and one end of each adjusting screw rod extends into the corresponding transverse sliding groove and is in threaded connection with the pushing plate in the transverse sliding groove, in addition, a plurality of rear pressing wheels are arranged on the fixing plate and on one side, away from the bedplate, of the transverse sliding groove, the rear pressing wheels and the front pressing wheels are arranged in a staggered mode, and the rear pressing wheels are located between the front pressing wheels.
9. The looping and welding all-in-one machine for mesh enclosure processing according to claim 1, wherein the cutting assembly comprises a fixed cutter block, a cutter and a third telescopic driver, the third telescopic driver is arranged on the support and located at the bottom of the platen, a through hole is formed in the platen, the fixed cutter block is arranged on the platen and located beside the through hole, the third telescopic driver and the fixed cutter block are respectively arranged on two sides of the through hole along the arrangement direction of the guide cable, the cutter is connected to a telescopic shaft of the third telescopic driver, and the upper end of the cutter extends out of the through hole and corresponds to the fixed cutter block.
10. The looping and welding all-in-one machine for mesh enclosure processing according to claim 1, further comprising a trigger, wherein the trigger is arranged on the bedplate and located beside the cutting assembly and used for detecting whether the end of the steel wire touches the cutting assembly.
CN202010934501.2A 2020-09-08 2020-09-08 Ring-making and welding integrated machine for mesh enclosure machining Pending CN112108876A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010934501.2A CN112108876A (en) 2020-09-08 2020-09-08 Ring-making and welding integrated machine for mesh enclosure machining

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010934501.2A CN112108876A (en) 2020-09-08 2020-09-08 Ring-making and welding integrated machine for mesh enclosure machining

Publications (1)

Publication Number Publication Date
CN112108876A true CN112108876A (en) 2020-12-22

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010934501.2A Pending CN112108876A (en) 2020-09-08 2020-09-08 Ring-making and welding integrated machine for mesh enclosure machining

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Country Link
CN (1) CN112108876A (en)

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4137122A1 (en) * 1991-11-12 1993-05-13 Indra Gmbh Continuous prodn. of welded mesh, esp. in reinforcement mats - in which long and cross wires are continuously drawn from reels and wire ends are electromagnetically joined reel=to=reel without stopping mesh welding machine
JPH07178490A (en) * 1993-12-22 1995-07-18 Asahi Seiki Kogyo Kk Ring machine
CN103433408A (en) * 2013-08-19 2013-12-11 诸暨市振华液压科技有限公司 Full-automatic single-wheel numerical control circling welding machine and circling welding method thereof
CN203448988U (en) * 2013-08-30 2014-02-26 梁红玉 Small full-automatic metal bending, coiling and welding all-in-one device
CN203579005U (en) * 2013-08-19 2014-05-07 诸暨市振华液压科技有限公司 Welding device of ring making welding machine
CN205111277U (en) * 2015-11-10 2016-03-30 梁红玉 Small full -automatic metal bending, coiling and welding all -in -one device
CN107309379A (en) * 2017-07-06 2017-11-03 佛山市浩邦机械有限公司 Platform-type butt welding all-in-one of looping
CN107552693A (en) * 2017-08-29 2018-01-09 江门市新会区国正机电设备有限公司 Full-automatic butt welding all-in-one of looping
CN107755909A (en) * 2017-11-15 2018-03-06 江门市新会区国正机电设备有限公司 Small collar is molded butt welding machine
CN108145047A (en) * 2018-01-10 2018-06-12 东莞市火凤皇自动焊接机械有限公司 One kind is looped butt welding all-in-one machine
CN109531169A (en) * 2018-11-28 2019-03-29 广东华士科技股份有限公司 Iron wire is looped automatically to welding machine

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4137122A1 (en) * 1991-11-12 1993-05-13 Indra Gmbh Continuous prodn. of welded mesh, esp. in reinforcement mats - in which long and cross wires are continuously drawn from reels and wire ends are electromagnetically joined reel=to=reel without stopping mesh welding machine
JPH07178490A (en) * 1993-12-22 1995-07-18 Asahi Seiki Kogyo Kk Ring machine
CN103433408A (en) * 2013-08-19 2013-12-11 诸暨市振华液压科技有限公司 Full-automatic single-wheel numerical control circling welding machine and circling welding method thereof
CN203579005U (en) * 2013-08-19 2014-05-07 诸暨市振华液压科技有限公司 Welding device of ring making welding machine
CN203448988U (en) * 2013-08-30 2014-02-26 梁红玉 Small full-automatic metal bending, coiling and welding all-in-one device
CN205111277U (en) * 2015-11-10 2016-03-30 梁红玉 Small full -automatic metal bending, coiling and welding all -in -one device
CN107309379A (en) * 2017-07-06 2017-11-03 佛山市浩邦机械有限公司 Platform-type butt welding all-in-one of looping
CN107552693A (en) * 2017-08-29 2018-01-09 江门市新会区国正机电设备有限公司 Full-automatic butt welding all-in-one of looping
CN107755909A (en) * 2017-11-15 2018-03-06 江门市新会区国正机电设备有限公司 Small collar is molded butt welding machine
CN108145047A (en) * 2018-01-10 2018-06-12 东莞市火凤皇自动焊接机械有限公司 One kind is looped butt welding all-in-one machine
CN109531169A (en) * 2018-11-28 2019-03-29 广东华士科技股份有限公司 Iron wire is looped automatically to welding machine

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Application publication date: 20201222