CN202190191U - Special-purpose apparatus for manufacturing vertical shaft generator oval hollow coils - Google Patents
Special-purpose apparatus for manufacturing vertical shaft generator oval hollow coils Download PDFInfo
- Publication number
- CN202190191U CN202190191U CN2011203172834U CN201120317283U CN202190191U CN 202190191 U CN202190191 U CN 202190191U CN 2011203172834 U CN2011203172834 U CN 2011203172834U CN 201120317283 U CN201120317283 U CN 201120317283U CN 202190191 U CN202190191 U CN 202190191U
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- mould
- automatically
- inlet wire
- automatic
- tooth bar
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Abstract
The utility model relates to a special-purpose apparatus for manufacturing vertical shaft generator oval hollow coils, belonging to a vertical shaft generator manufacturing technical field. The technical scheme is that the special-purpose apparatus includes a coiling apparatus, an automatic coil inletting apparatus, a tension apparatus and a bobbin (10) which are successively coupled. The bobbin is provided with enamelled wires which traverse a wire trapper and a guiding pulley of the tension apparatus, enter the automatic coil inletting apparatus and finally penetrate into a mould of the coiling apparatus to automatically coil and then to automatically cut off the enamelled wires and demould. The active effects of the utility model are that the enamelled wires, by a special-purpose apparatus, are manufactured to be hollow coils with a shape of oval and the inner being a long triangle, the hollow coils being used for vertical shaft generator stator discs, which can raise work efficiency, mitigate labor intensity, heighten precision and raise product quality.
Description
Technical field
The utility model relates to the making special equipment of the oval air core coil of a kind of vertical-axis generators, belongs to the vertical-axis generators manufacture technology field.
Background technology
At present, generator coil mostly is circle or rectangular coil; Its technique for coiling is simple, is not suitable for the making of disk generator coil, the coil of vertical-axis generators; Be that profile is that ellipse, endoporus are the air core coil of triangle, manufacture difficulty is big, and precision prescribed is high; It is neat that line is arranged requirement, and background technology is mostly through the manual work arrangement, and the time-consuming effort of taking a lot of work can not guarantee the accurate and precision of coil again.
The utility model content
The purpose of the utility model provides the making special equipment of the oval air core coil of a kind of vertical-axis generators; Enamelled wire is processed profile for oval through special equipment; The inside is the air core coil of Yangtze River Delta shape; As the coil usefulness on the vertical-axis generators stator discs, solve the problems referred to above that background technology exists.
The technical scheme of the utility model is: the making special equipment of the oval air core coil of a kind of vertical-axis generators; Comprise the Winder of coupling setting successively, automatic line leading device, tensioner, bobbin; Wherein: Winder comprises mould, stripper, pulling pneumatic mechanism, the coiling electric motor of coaxial setting; Mould and stripper mate each other, and pulling pneumatic mechanism and coiling electric motor are separately positioned on the both sides of mould; Automatically line leading device comprises gear, tooth bar, automatic inlet wire motor, goes up magnetic sheet, following magnetic sheet, automatic inlet wire device track and platform; Automatically inlet wire device track is arranged on the platform; The output connection gear of automatic inlet wire motor; Gear and tooth bar mate each other and are arranged on the automatic inlet wire device track, and last magnetic sheet matees with following magnetic sheet each other, is arranged on the place ahead of tooth bar; Tensioner comprises tensioner, tension disk, leading block, tensioner coupling tension disk, tension disk coupling bobbin.
Said bobbin is provided with enamelled wire, and enamelled wire passes tension disk, the leading block of tensioner, gets into automatic line leading device, gets into the mould of Winder at last.
Between Winder, automatic line leading device, be provided with flying shear and conical through wires hole, flying shear blade is contained on the motor bent axle.
On the tooth bar of automatic line leading device, an enamelled wire hole is arranged, enamelled wire passes in the hole; Automatically the wheel and rack of line leading device is interlocked, and gear can be advanced or retreat by automatic inlet wire motor-driven automatically, and automatic inlet wire device track is arranged in the lower end of tooth bar, before and after on the automatic inlet wire device track platform, slides.Be provided with magnetic sheet and following magnetic sheet at the front end of tooth bar, when enamelled wire passes (leaving certain length) from tooth bar after, by about magnetic sheet enamelled wire is clamped.
Said mould is a triangle mould in the disk, double-disc structure, and a disk has the groove that radially matees with enamelled wire, and intermediate mold is a Yangtze River Delta shape, and another side is a disk, and the pulling pneumatic mechanism compresses mould; The action of pulling pneumatic mechanism control stripper under the effect of spring, is ejected the coil that winds automatically.
The utility model is provided with control cabinet, and coiling electric motor, controller component and control button are installed in above the control cabinet, thereby realizes control automatically.
The method for using that this use is novel: 1. enamelled wire gets into tensioner, and tensioner, tension disk make enamelled wire form tension force, get in the automatic line leading device through leading block; 2. enamelled wire penetrates automatic line leading device, penetrates tooth bar, and wheel and rack is interlocked; Gear can be advanced or retreat by automatic inlet wire motor-driven automatically, and automatic inlet wire device track is arranged in the lower end of tooth bar; Before and after on the automatic inlet wire device track platform, slide; Be provided with magnetic sheet and following magnetic sheet at the front end of tooth bar, after enamelled wire passes from tooth bar, by about magnetic sheet enamelled wire is clamped; 3. start automatic inlet wire motor, promote the tooth bar motion through gear, enamelled wire enters into the mould of Winder; After getting into mould, the inlet wire motor stops automatically, and last magnetic sheet, following magnetic sheet unclamp; The pulling pneumatic mechanism compaction mold of Winder starts the coiling electric motor coiling; 4. after coil winding was accomplished, coiling electric motor stopped, and cuts off enamelled wire, and the action of pulling pneumatic mechanism control stripper under the effect of spring, is ejected the coil that winds automatically.
Between Winder, automatic line leading device, be provided with flying shear and conical through wires hole, enamelled wire comes out from automatic line leading device, passes conical through wires hole, gets into the mould of Winder; After coil winding was accomplished, coiling electric motor stopped, and enamelled wire is cut off in the flying shear action.
Enamelled wire on the bobbin enters into tensioner through pulley.
Start automatic inlet wire motor, promote the tooth bar motion through gear, enamelled wire enters into mould through the taper through wires hole;, runs into inlet wire the contact when getting into mould; Automatically the inlet wire motor stops automatically, and last magnetic sheet, following magnetic sheet unclamp automatically, and enamelled wire is return original position automatically.
After coil winding was accomplished, through around collision contact, the summit of full coil coiling electric motor being stopped automatically, flying shear was gone out through electromagnetic switch automatically, cuts off enamelled wire, returns automatically after the completion.
The utility model is provided with control cabinet and realizes control automatically.
The good effect of the utility model is: enamelled wire is processed profile for oval through special equipment, and the inside is the air core coil of the Yangtze River Delta, uses as the coil on the vertical-axis generators stator discs; Increase work efficiency; Reduce labor intensity, precision is high, improves the quality of products.
Description of drawings
Accompanying drawing 1 is the utility model embodiment sketch map;
Accompanying drawing 2 is the utility model embodiment schematic top plan view;
Accompanying drawing 3 is the utility model embodiment mould sketch mapes;
Accompanying drawing 4 is the utility model embodiment flying shear sketch mapes;
Accompanying drawing 5 is the automatic line leading device sketch mapes of the utility model embodiment;
Among the figure: mould 1, flying shear 2, tooth bar 3, automatically inlet wire motor 4, gear 5, go up magnetic sheet 6, magnetic sheet 7, location pulley 8, enamelled wire 9, bobbin 10, tensioner 11, tension disk 12, taper through wires hole 13, stripper 14, pulling pneumatic mechanism 15, flying shear blade 16, coiling electric motor 17, platform 18, inlet wire device track 19, control cabinet 20 automatically down.
Embodiment
Below in conjunction with accompanying drawing, the utility model is further specified through embodiment.
In an embodiment; The making special equipment of the oval air core coil of a kind of vertical-axis generators; Comprise the Winder of coupling setting successively, automatic line leading device, tensioner, bobbin 10; Wherein: Winder comprises mould 1, stripper 14, pulling pneumatic mechanism 15, the coiling electric motor 17 of coaxial setting, and mould and stripper mate each other, and pulling pneumatic mechanism and coiling electric motor are separately positioned on the both sides of mould; Automatically line leading device comprises gear 5, tooth bar 3, automatic inlet wire motor 4, goes up magnetic sheet 6, following magnetic sheet 7, automatic inlet wire device track 19 and platform 18; Automatically inlet wire device track is arranged on the platform; The output connection gear of automatic inlet wire motor; Gear and tooth bar mate each other and are arranged on the automatic inlet wire device track, and last magnetic sheet matees with following magnetic sheet each other, is arranged on the place ahead of tooth bar; Tensioner comprises tensioner 11, tension disk 12, leading block 8, tensioner coupling tension disk, tension disk coupling bobbin.
Said bobbin is provided with enamelled wire 9, and enamelled wire passes tension disk, the leading block of tensioner, gets into automatic line leading device, gets into the mould of Winder at last.
Between Winder, automatic line leading device, be provided with flying shear 2 and conical through wires hole 13, flying shear blade 16 is contained on the motor bent axle.
On the tooth bar of automatic line leading device, an enamelled wire hole is arranged, enamelled wire passes in the hole; Automatically the wheel and rack of line leading device is interlocked, and gear can be advanced or retreat by automatic inlet wire motor-driven automatically, and automatic inlet wire device track is arranged in the lower end of tooth bar, before and after on the automatic inlet wire device track platform, slides.Be provided with magnetic sheet and following magnetic sheet at the front end of tooth bar, when enamelled wire passes (leaving certain length) from tooth bar after, by about magnetic sheet enamelled wire is clamped.
Said mould is a triangle mould in the disk, double-disc structure, and a disk has the groove that radially matees with enamelled wire, and intermediate mold is a Yangtze River Delta shape, and another side is a disk, and the pulling pneumatic mechanism compresses mould; The action of pulling pneumatic mechanism control stripper under the effect of spring, is ejected the coil that winds automatically.
The utility model is provided with control cabinet 20, and coiling electric motor, controller component and control button are installed in above the control cabinet, thereby realizes control automatically.
Claims (6)
1. the making special equipment of the oval air core coil of a vertical-axis generators; It is characterized in that comprising the Winder of coupling setting successively, automatic line leading device, tensioner, bobbin (10); Wherein: Winder comprises mould (1), stripper (14), pulling pneumatic mechanism (15), the coiling electric motor (17) of coaxial setting; Mould and stripper mate each other, and pulling pneumatic mechanism and coiling electric motor are separately positioned on the both sides of mould; Automatically line leading device comprises gear (5), tooth bar (3), automatic inlet wire motor (4), goes up magnetic sheet (6), following magnetic sheet (7), automatic inlet wire device track (19) and platform (18); Automatically inlet wire device track is arranged on the platform; The output connection gear of automatic inlet wire motor; Gear and tooth bar mate each other and are arranged on the automatic inlet wire device track, and last magnetic sheet matees with following magnetic sheet each other, is arranged on the place ahead of tooth bar; Tensioner comprises tensioner (11), tension disk (12), leading block (8), tensioner coupling tension disk, tension disk coupling bobbin.
2. according to the making special equipment of the oval air core coil of the said vertical-axis generators of claim 1; It is characterized in that said bobbin is provided with enamelled wire (9); Enamelled wire passes tension disk, the leading block of tensioner, gets into automatic line leading device, gets into the mould of Winder at last.
3. according to the making special equipment of claim 1 or the oval air core coil of 2 said vertical-axis generators; It is characterized in that Winder, be provided with flying shear (2) and conical through wires hole (13) between the line leading device automatically, flying shear blade (16) is contained on the motor bent axle.
4. according to the making special equipment of claim 1 or the oval air core coil of 2 said vertical-axis generators, it is characterized in that on the tooth bar of line leading device automatically, an enamelled wire hole being arranged, enamelled wire passes in the hole; Automatically the wheel and rack of line leading device is interlocked, and automatic inlet wire device track is arranged in the lower end of tooth bar, before and after on the automatic inlet wire device track platform, slides.
5. according to the making special equipment of claim 1 or the oval air core coil of 2 said vertical-axis generators; It is characterized in that said mould is a triangle mould in the disk; Double-disc structure, a disk has the groove that radially matees with enamelled wire, and intermediate mold is a Yangtze River Delta shape; Another side is a disk, and the pulling pneumatic mechanism compresses mould.
6. according to the making special equipment of claim 1 or the oval air core coil of 2 said vertical-axis generators, it is characterized in that being provided with control cabinet (20), coiling electric motor, controller component and control button are installed in above the control cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203172834U CN202190191U (en) | 2011-08-29 | 2011-08-29 | Special-purpose apparatus for manufacturing vertical shaft generator oval hollow coils |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203172834U CN202190191U (en) | 2011-08-29 | 2011-08-29 | Special-purpose apparatus for manufacturing vertical shaft generator oval hollow coils |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202190191U true CN202190191U (en) | 2012-04-11 |
Family
ID=45921624
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203172834U Expired - Fee Related CN202190191U (en) | 2011-08-29 | 2011-08-29 | Special-purpose apparatus for manufacturing vertical shaft generator oval hollow coils |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202190191U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102437692A (en) * | 2011-08-29 | 2012-05-02 | 唐山市拓又达科技有限公司 | Production technique of vertical shaft generator elliptic hollow coil and special device |
-
2011
- 2011-08-29 CN CN2011203172834U patent/CN202190191U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102437692A (en) * | 2011-08-29 | 2012-05-02 | 唐山市拓又达科技有限公司 | Production technique of vertical shaft generator elliptic hollow coil and special device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120411 Termination date: 20200829 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |