CN201263112Y - Shuttle-shaped winding device for motor stator coil - Google Patents
Shuttle-shaped winding device for motor stator coil Download PDFInfo
- Publication number
- CN201263112Y CN201263112Y CNU2008201585101U CN200820158510U CN201263112Y CN 201263112 Y CN201263112 Y CN 201263112Y CN U2008201585101 U CNU2008201585101 U CN U2008201585101U CN 200820158510 U CN200820158510 U CN 200820158510U CN 201263112 Y CN201263112 Y CN 201263112Y
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- winding device
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Abstract
The utility model relates to a spindle-shaped winding device for a motor stator coil. The winding device comprises a wire releasing mechanism, a wire arranging mechanism, a wire feeding mechanism, a wire shearing mechanism and a revolving mechanism which are all connected and controlled by a PLC program control system; the wire releasing mechanism is provided with a magnetic powder brake with a detection and feedback unit, and a gear transmission mechanism; the wire arranging mechanism is provided with two groups of vertical guide pulleys, two groups of horizontal guide pulleys, an alignment guide pulley and a wire collecting guide pulley group. The winding device has multiple functions; the PLC program controls the drawing, clamping, cutting of wire ends, as well as the shrinkage and return of molds, in the winding course, thereby being capable of automatically completing various spindle-shaped winding of motor-hard-winding closed coils and maintaining the automatic tension control of electromagnetic wires in the winding process. The winding device has high work efficiency and low labor intensity, and can meet the technical requirement of the product.
Description
Technical field
The utility model relates to a kind of coil of stator of motor coiling device.Specifically be that a kind of cross section is the fusiformis coiling device that the copper electromagnetic wire arrangement mode lap wound in accordance with regulations of rectangle becomes the sealing winding of strip.
Technical background
The coiling of motor coil fusiformis is one important procedure of motor manufacture process, is meant to adopt the fusiformis winding equipment that electromagnetic wire is turned to all kinds of fusiformis that meet the demands, for the coil final molding provides satisfactory semi-finished product.
Present fusiformis coiling is adopted mostly: 1. wire head is drawn to the mechanism that turns around that winding mould is housed, and clamp the end of a thread; 2. turn around mechanism's parameter in accordance with regulations lead is turned around moulding, payingoff mechanism provides suitable braking moment to keep wire tension simultaneously.Multiple conducting wires turns around simultaneously and also needs the lead dressing mechanism to retrain the mode that lead makes it in accordance with regulations to arrange; 3 cut off the end of a thread; 4 turn around mechanism's shrinkage die takes off fusiformis.
The function of above spooling equipment is simple relatively, and the end of a thread traction and clamping, the end of a thread in the coiling process cut off, mold shrinkage and return mostly are manual operations, inefficiency, and labour intensity is big.Braking moment on the payingoff mechanism is not adjusted function automatically.The fusiformis of coiling is difficult to satisfy the product technology requirement.
Summary of the invention
The purpose of this utility model provides and a kind ofly can satisfy various fusiformis shape needs, under setting program, finish automatically reach the standard grade, chuck and fixed length turn around, shear function, has the coil of stator of motor fusiformis coiling device of the automatic control of wire tension.
Of the present utility model being characterised in that: by payingoff mechanism, lead dressing mechanism, reach the standard grade and cutting mechanism, turn around mechanism and form, connect control by the PLC program control system between above-mentioned each mechanism;
Described payingoff mechanism is that magnetic powder brake and the gear drive that band detects feedback unit, intrinsic electromagnetic wire drum on the output shaft of gear drive are housed on support;
Described lead dressing mechanism is by rack-mounted two groups of vertical guide idlers, and two groups of horizontal guide wheels, alignment guide wheel and line concentration guide wheel group are formed;
Described reach the standard grade and cutting mechanism by last wire holder, shear anchor clamps, travelling table is formed;
The described mechanism that turns around is made up of servomotor, drive lead screw and turning arm.
For further realizing this purpose, described turning arm is fixed on the servomotor output shaft, and left die holder also is housed on turning arm, the right die holder of band automatic clamping chuck, and mould is installed in respectively on the left and right die holder; On the right die holder chuck briquetting and clamping cylinder are housed also.The ultrasound examination probe also is installed on the support of described payingoff mechanism.
The described wire holder that goes up is installed on the parallel orbit that is parallel to lead of travelling table, and servomotor is housed in the travelling table.
Adopt coiling device of the present utility model, function is many, high efficiency, and labour intensity is little.The end of a thread traction and clamping, the end of a thread in the coiling process cut off, mold shrinkage and return etc. are the PLC program control, carries out the whole procedure process by servomotor and pneumatic element driving mechanism.Can finish the remain silent various fusiformis coilings of coil of the hard winding of motor automatically, and keep the tension force of winding process electromagnetic wire to control automatically.
Description of drawings
Fig. 1 is the utility model structural representation.
Fig. 2 is the vertical view of the utility model Fig. 1.
Fig. 3 is the enlarged diagram of the utility model payingoff mechanism 1.
Fig. 4 is the vertical view of the utility model payingoff mechanism 1.
Fig. 5 is the enlarged diagram of the utility model lead dressing mechanism 2.
Fig. 6 reaches the standard grade and the enlarged diagram of cutting mechanism 3 for the utility model.
Fig. 7 reaches the standard grade and the left view of cutting mechanism 3 for the utility model.
Fig. 8 turns around the enlarged diagram of mechanism 4 for the utility model.
1 payingoff mechanism among the figure, 2 lead dressing mechanisms, 3 reach the standard grade and cutting mechanism, 4 turn around mechanism, 5PLC program control system, 6 guard rails, 7 magnetic powder brakes, 8 gear drives, 9 ultrasound examinations probe, 10 supports, 11 vertical guide idlers, 12 horizontal guide wheels, 13 alignment guide wheels, 14 line concentration guide wheel group, 15 frames, wire holder on 16,17 shear anchor clamps, 18 travelling tables, 19 leads, 20,20 ' servomotor, 21 vertical tracks, 22 turning arms, 23 drive lead screws, 24 left die holders, 25 electromagnetic wire drums, 26 right die holders, 27 moulds, 28 chuck briquettings, 29 clamping cylinders.
Embodiment
As shown in the figure, electromagnetic wire 19 is drawn from being installed in the payingoff mechanism 1 with Tension Control, by lead dressing mechanism 2 make multiple conducting wires 19 according to the rules mode arrange, by reaching the standard grade and cutting mechanism 3 is sent into lead 19 and turned around mechanism 4, turn around mechanism 4 and lead 19 is turned around moulding by the parameter of setting.Turn around finish after, reach the standard grade and cutting mechanism 3 is cut off lead 19 by the length of setting, turn around mechanism's 4 contracted rapping tools, connect control by PLC program control system 5 between each mechanism, respectively by servomotor 20,20 ' and pneumatic element driving mechanism carry out the whole procedure process.Finish a coiling circulation.
Magnetic powder brake 7 and gear drive 8 that band detects feedback unit are housed on the support 10 of payingoff mechanism 1, and electromagnetic wire drum 25 is fixed on the output shaft of gear drive 8, and ultrasound examination probe 9 also is installed on support 10.In turning around the unwrapping wire process, detect feedback unit and adjust magnetic powder brake 7 electric currents automatically by detecting electromagnetic wire drum 25 diameter variation, make the brake torque of magnetic powder brake 7 outputs change thereupon, thereby keep laying tension constant.
Reach the standard grade and cutting mechanism 3 by last wire holder 16, shear anchor clamps 17, travelling table 18 is formed.Last wire holder 16 is installed on the parallel orbit that is parallel to lead 19 of travelling table 18, and servomotor 20 is housed in the travelling table 18, is used for driving wire holder 16 move left and right, finishes the lead traction (reaching the standard grade) by preseting length.Shear the end face that anchor clamps 17 are installed in travelling table 18.Travelling table 18 can be on the track of the frame of this mechanism move left and right, by adjusting the position, the left and right sides of travelling table 18, can set shear line head length degree.Last wire holder 16 is connected with travelling table 18 with the vertical track 21 that shearing anchor clamps 17 respectively carry the vertical wires direction.When reaching the standard grade, last wire holder 16 is under pneumatic element promotes, and 21 move to reach the standard grade starting position and clamping lead from original position along vertical track, the position that moves right under the driving of servomotor 20 and set, wait to turn around and get back to original position after mechanism 4 clamps the end of a thread, finish automatically and reach the standard grade.During shearing, shear anchor clamps 17 under pneumatic element promotes, 21 move to clipped position from original position along vertical track, get back to original position after cutting off lead.
Turn around mechanism 4 by servomotor 20 ', drive lead screw 23 and turning arm 22 form.Turning arm 22 is fixed on the servomotor 20` output shaft, and drive lead screw 23 is housed on turning arm 22, left die holder 24, and the right die holder 26 of band automatic clamping chuck, mould 27 is installed in respectively on the left and right die holder 24,26.On the right die holder 26 chuck briquetting 28 and clamping cylinder 29 are housed.
When turning around beginning, lead 19 is entering clip position by the gathering sill on the right die holder 26 under the traction of last wire holder 16, and chuck briquetting 28 clamps the end of a thread under clamping cylinder 29 drives.After the end of a thread was clamped, turning arm 22 was according to the parameter rotation of setting, and lead 19 is finished the whole process that turns around by neat being wrapped on two moulds 27.Mould turns around position and punctured position by servomotor 20 ' driving.
Claims (3)
1, a kind of coil of stator of motor fusiformis coiling device is characterized in that:
(A), by payingoff mechanism (1), lead dressing mechanism (2), reach the standard grade and cutting mechanism (3), turn around mechanism (4) and form, connect control by PLC program control system (5) between above-mentioned each mechanism;
(B), described payingoff mechanism (1) is that magnetic powder brake (7) and the gear drive (8) that band detects feedback unit, intrinsic electromagnetic wire drum (25) on the output shaft of gear drive (8) are housed on support (10);
(C), described lead dressing mechanism (2) is by the two groups of vertical guide idlers (11) that are installed on the frame (15), two groups of horizontal guide wheels (12), alignment guide wheel (13) and line concentration guide wheel group (14) are formed;
(D), described reach the standard grade and cutting mechanism (3) by last wire holder (16), shear anchor clamps (17), travelling table (18) is formed;
(E), the described mechanism (4) that turns around is made up of servomotor (20 '), drive lead screw (23) and turning arm (22).
2, according to the described fusiformis coiling device of claim 1, it is characterized in that: turning arm (22) is fixed on servomotor (20 ') output shaft, left die holder (24) also is housed on turning arm (22), the right die holder (26) of band automatic clamping chuck, mould (27) is installed in respectively on the left and right die holder (24,26); Chuck briquetting (28) and clamping cylinder (29) are housed on right die holder (26).
3, according to the described fusiformis coiling device of claim 1, it is characterized in that: ultrasound examination probe (9) also is installed on the support (10) of payingoff mechanism (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201585101U CN201263112Y (en) | 2008-09-19 | 2008-09-19 | Shuttle-shaped winding device for motor stator coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201585101U CN201263112Y (en) | 2008-09-19 | 2008-09-19 | Shuttle-shaped winding device for motor stator coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201263112Y true CN201263112Y (en) | 2009-06-24 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008201585101U Expired - Lifetime CN201263112Y (en) | 2008-09-19 | 2008-09-19 | Shuttle-shaped winding device for motor stator coil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201263112Y (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102280215A (en) * | 2011-05-30 | 2011-12-14 | 常熟市豪威富机械制造有限公司 | Wrapping mechanism of wrapping machine |
| CN102437692A (en) * | 2011-08-29 | 2012-05-02 | 唐山市拓又达科技有限公司 | Production technique of vertical shaft generator elliptic hollow coil and special device |
| CN102570738A (en) * | 2012-01-06 | 2012-07-11 | 南车成都机车车辆有限公司 | Method for determining parameters of hard coil winding of AC motor |
| CN102761212A (en) * | 2012-06-20 | 2012-10-31 | 镇江中船现代发电设备有限公司 | Coil winding support for electric generator |
| CN102916540A (en) * | 2012-10-26 | 2013-02-06 | 山东中际电工装备股份有限公司 | Wire residue processing device on motor stator needle type winding machine |
| CN104007125A (en) * | 2014-06-04 | 2014-08-27 | 东莞市瀛通电线有限公司 | Full automatic detection method of enamelled copper wire pinhole and equipment applying same |
| CN106385146A (en) * | 2016-11-11 | 2017-02-08 | 苏州市圣玛特电机设备制造有限公司 | Automatic wire winding machine |
| CN107733185A (en) * | 2017-10-16 | 2018-02-23 | 合肥硬核派科技有限公司 | A kind of automation iron core machine prepared for disc iron |
| WO2018201419A1 (en) * | 2017-05-05 | 2018-11-08 | 深圳市立昌机电设备有限公司 | Coil winding apparatus for motor rotor |
| CN108878136A (en) * | 2018-08-21 | 2018-11-23 | 浙江田中精机股份有限公司 | A kind of conducting wire tensioning device of multi-thread coil |
| CN110102669A (en) * | 2019-06-14 | 2019-08-09 | 聊城华瑞电气有限公司 | A kind of high efficient full automatic cable shearing equipment |
-
2008
- 2008-09-19 CN CNU2008201585101U patent/CN201263112Y/en not_active Expired - Lifetime
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102280215A (en) * | 2011-05-30 | 2011-12-14 | 常熟市豪威富机械制造有限公司 | Wrapping mechanism of wrapping machine |
| CN102437692A (en) * | 2011-08-29 | 2012-05-02 | 唐山市拓又达科技有限公司 | Production technique of vertical shaft generator elliptic hollow coil and special device |
| CN102570738A (en) * | 2012-01-06 | 2012-07-11 | 南车成都机车车辆有限公司 | Method for determining parameters of hard coil winding of AC motor |
| CN102761212A (en) * | 2012-06-20 | 2012-10-31 | 镇江中船现代发电设备有限公司 | Coil winding support for electric generator |
| CN102916540B (en) * | 2012-10-26 | 2015-01-14 | 山东中际电工装备股份有限公司 | Wire residue processing device on motor stator needle type winding machine |
| CN102916540A (en) * | 2012-10-26 | 2013-02-06 | 山东中际电工装备股份有限公司 | Wire residue processing device on motor stator needle type winding machine |
| CN104007125A (en) * | 2014-06-04 | 2014-08-27 | 东莞市瀛通电线有限公司 | Full automatic detection method of enamelled copper wire pinhole and equipment applying same |
| CN104007125B (en) * | 2014-06-04 | 2017-02-01 | 东莞市瀛通电线有限公司 | Full automatic detection method of enamelled copper wire pinhole and equipment applying same |
| CN106385146A (en) * | 2016-11-11 | 2017-02-08 | 苏州市圣玛特电机设备制造有限公司 | Automatic wire winding machine |
| CN106385146B (en) * | 2016-11-11 | 2019-01-15 | 苏州市圣玛特电机设备制造有限公司 | A kind of automatic coil winding machine |
| WO2018201419A1 (en) * | 2017-05-05 | 2018-11-08 | 深圳市立昌机电设备有限公司 | Coil winding apparatus for motor rotor |
| CN107733185A (en) * | 2017-10-16 | 2018-02-23 | 合肥硬核派科技有限公司 | A kind of automation iron core machine prepared for disc iron |
| CN108878136A (en) * | 2018-08-21 | 2018-11-23 | 浙江田中精机股份有限公司 | A kind of conducting wire tensioning device of multi-thread coil |
| CN108878136B (en) * | 2018-08-21 | 2024-04-19 | 浙江田中精机股份有限公司 | Wire tensioning device of multi-wire coil |
| CN110102669A (en) * | 2019-06-14 | 2019-08-09 | 聊城华瑞电气有限公司 | A kind of high efficient full automatic cable shearing equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20090624 |
|
| CX01 | Expiry of patent term |