CN203005804U - A wire automatic winding and cutting machine - Google Patents

Abstract

The utility model relates to the technical field of mechanical automatic production equipment, in particular to an automatic wire winding, binding and cutting integrated machine, which comprises a frame, wherein the frame is provided with a wire releasing device, a wire feeding device, a winding device, a binding belt tightening device, a binding belt wire surrounding device and a binding belt shearing device; the wire rod is pulled to the winding device through the wire feeding device, and the winding device automatically clamps, fixes and winds the wire rod; after the wire is wound, the wire becomes an annular wire coil, the ribbon cut by the ribbon cutting device is sent to the wire coil by the ribbon wire-surrounding device, the ribbon is further screwed on the wire coil by the ribbon screwing device, the wire is cut by the wire feeding device, the wire coil is unloaded by the automatic wire clamping and unloading device, and the whole wire coil winding, bundling and cutting process is completed; the wire can be peeled and the length of the wire coil can be accurately controlled according to the requirements of customers, so that full-automatic unmanned operation of winding/length counting, wire binding, compensation, wire cutting, peeling and coil unloading is realized, and the manufacturing cost of enterprises is reduced.

Description

A wire automatic winding and cutting machine

technical field

The utility model relates to the technical field of mechanical automation production equipment, in particular to an automatic wire winding and cutting machine.

Background technique

With the widespread use of electrical equipment, the consumption of power cords has also increased dramatically. When the wire is made, it needs to be bundled into rolls. Bundling wires into rolls requires many processes, including: wire feeding, winding and length measurement, wire binding, compensation, wire cutting, stripping, and coil unloading.

The existing technology is generally completed by simple winding equipment combined with manual labor, which requires manual threading, clamping and fixing, manual threading and manual unloading of the thread, the degree of automation is low, and the labor intensity of workers is high, so it is impossible to form an automated flow. Production lines, so the cost of employment for enterprises is relatively high. In the process of production, due to the influence of human factors, it is difficult to ensure the pass rate and consistency of the product, which in turn affects the quality of the product.

Contents of the invention

The purpose of the utility model is to provide an automatic wire winding and cutting machine to improve the automation of wire coil production, ensure the quality of the product, save labor and reduce the manufacturing cost of the enterprise.

In order to achieve the above purpose, an automatic wire winding and cutting machine of the present invention includes a frame, the frame is provided with a winding device for winding the wire, and the wire inlet side of the winding device is provided with a The wire is wound on the wire winding device of the wire winding device, and the frame is also provided with a wire feeding device for pulling the wire or only pulling the wire, a tie cutting device for cutting the tie, and a tie for enclosing the tie in the The cable tie wrapping device for the wire coil, the cable tie tightening device for tightening the cable tie on the wire coil, and the automatic clamping and unwinding device for clamping and unloading the wire coil; the cable tie wrapping device and the cable tie The tightening devices are respectively arranged on both sides of the winding device; the cable tie wrapping device is slidably connected to the frame and reciprocates between the winding device and the cable tie cutting device, and the upper line device is slidably connected On the wire inlet side of the winding device; the automatic clamping and unwinding device is fixedly connected to the winding disk of the winding device.

Preferably, the on-line device includes a first slide rail, a first slider, a first transmission belt, a first cylinder, and edged scissors, the first slider is slidably connected to the first slide rail, and the first The slider reciprocates on the first slide rail through the first transmission belt, the first cylinder is fixedly connected to the first slider, the output end of the first cylinder is connected to the edged scissors, and the two blades of the edged scissors The ends are respectively provided with clamping blocks for clamping the wire before cutting the wire.

As a preference, the automatic wire clamping and unwinding device includes a second cylinder, a push rod, a reset pressure spring and a wire clamping and unwinding plate, the wire clamping and unwinding plate is located outside the winding reel, and the push rod passes through Through the center of the winding reel, the inner end of the push rod is connected to the second cylinder, the outer end of the push rod is fixedly connected to the clamping and unwinding plate, and the reset compression spring is inserted into the push rod , the push rod is provided with a pin, and the return compression spring abuts between the pin and the winding device. the

As a preference, the tie wrapping device includes a wrapping clip, a half-cut hose, a pneumatic finger, a first lifting slider, a first slider frame, a first lifting rod and an X-Y motion platform, and the wrapping clamp Connected to the pneumatic finger, the half-section hose is embedded in the inner groove of the wire clamp, the pneumatic finger is fixed to the first lifting slider, and the first lifting slider can slide up and down through the first lifting rod As for the first slider frame, the first slider frame is fixedly connected to the X-Y motion platform.

Preferably, the cable tie tightening device includes a rotating device, a second sliding rod frame, a second lifting slider, a rotating shaft and a pneumatic clamp, and the second lifting slider is slidably connected to the second sliding rod up and down. frame, the rotating device is fixed to the second lifting slider, the rotating shaft is connected to the rotating device, and the pneumatic clamp is connected to the rotating shaft.

Preferably, the cable tie cutting device includes a third slide bar frame, a third lifting slider, a cable tie feeding wheel set and a cable tie cutter, and the third lifting slider is slidably connected to the The third slide bar frame, the cable tie cutter is fixed on the front end of the third lifting slider, the cable tie feed wheel set is fixed on the rear end of the cable tie cutter; the cable tie cutter includes an upper cutting A knife and a lower cutting knife are arranged vertically to each other.

As a preference, the front end of the on-line device is also provided with a coil length measuring device for measuring the length of the coil, the coil length measuring device includes an auxiliary wheel and a meter wheel, and an encoder is connected to the output shaft of the meter wheel , the wire enters between the auxiliary wheel and the meter wheel from the lower end of the auxiliary wheel, and then exits from the upper end of the meter wheel, and the wire forms an enveloping angle on the meter wheel that affects the length accuracy of the metering coil; the wire coil The front end of the length measuring device is also provided with a tension adjustment mechanism.

Preferably, the frame is also provided with a wire releasing device, the wire releasing device includes a wire releasing wheel, a fixed wheel set, a tensioning wheel set, and a driving motor, and the wire releasing wheel is connected to the front end of the frame, and the The driving motor is connected to the wire releasing wheel, the fixed wheel set is arranged between the wire releasing wheel and the tension adjustment mechanism, and the tensioning wheel set can slide up and down and is connected under the fixed wheel set.

Preferably, the wire inlet side of the wire winding device is provided with a wire discharge device for winding the wire on the wire winding device.

Preferably, the cable arranging device is a wire inlet wheel or a wire inlet hole, and the wire inlet wheel or wire inlet hole is fixed to the frame.

Preferably, the cable arrangement device includes a second slide rail, a second slide block, a second drive belt, a wire feed wheel or a wire feed hole, and the second slide block passes through the second drive belt on one side of the second slide rail reciprocating movement, the wire inlet wheel or the wire inlet hole is fixedly connected to the second slider.

As a preference, a stripping device for stripping the wire is also provided between the coil length measuring device and the cable arrangement device; the stripping device includes a sliding table, a third cylinder and a peeling scissors mechanism, and the sliding table is slidably connected On the frame, the peeling scissors mechanism is fixedly connected to the sliding table, and the third cylinder is connected to the pushing end of the peeling scissors mechanism; the peeling ends of the peeling scissors mechanism are respectively provided with a group of wire cutters and Two groups of peeling knives, the two groups of skinning knives are symmetrically arranged on both sides of the wire cutter, and the two sides of the skinning scissors mechanism are respectively provided with clamps for fixing the wire before stripping;

The on-line device includes a first slide rail, a first slider, a first transmission belt, a first cylinder, and bladeless scissors, the first slider is slidably connected to the first slide rail, and the first slider passes through The first transmission belt reciprocates on the first slide rail, the first cylinder is fixedly connected to the first slider, and the output end of the first cylinder is connected to the bladeless scissors;

The cable arranging device includes a second slide rail, a second slide block, a second transmission belt, a pneumatic finger and a lift cylinder with a guide rail, and the second slide block reciprocates on one side of the second slide rail through the second transmission belt, so The lifting cylinder with guide rail is fixedly connected to the second slider, the pneumatic finger is connected to the lifting cylinder with guide rail, the two ends of the pneumatic finger are respectively connected with vertical guide wheels, and the front and rear sides of the vertical guide wheels are respectively provided with Horizontal guide wheels.

As a preference, one side of the cable tie wrapping device is provided with a winding retainer mechanism for assisting the winding device in winding a large coil, and the winding retainer mechanism includes a support frame, a follower shaft and a wire retainer, The support frame is fixedly connected to the X-Y motion platform, the follower shaft is connected to the upper end of the support frame, and the wire retaining disc is connected to the follower shaft.

The beneficial effects of the utility model: an automatic wire winding and cutting machine, the wire is pulled to the winding device through the wire loading device, and the winding device automatically clamps and winds the wire; after the wire is wound, the wire is tied The cable wrapping device sends the cable tie cut by the cable tie cutting device to the wire coil, and the cable tie tightening device further tightens the cable tie on the wire coil; the tightened wire coil is unloaded by the automatic clamping and unloading device to complete The entire winding process of the wire coil; according to the needs of customers, the stripping and wire length precision control of the wire can also be carried out, and the integrated automatic operation of winding/length counting, wire binding, compensation, wire cutting, peeling, and coil unloading is truly realized. Unmanned operation reduces the manufacturing cost of the enterprise.

Description of drawings

Fig. 1 is a schematic structural view of Embodiment 1 of the present utility model.

Fig. 2 is a schematic structural diagram of the cable arrangement device in Example 1 of the present invention without the peeling function.

Fig. 3 is a schematic structural diagram of the threading device in Example 1 of the present invention without the peeling function.

Fig. 4 is a structural schematic diagram of the winding device and the automatic clamping and unwinding device of Embodiment 1 of the present utility model.

Fig. 5 is a schematic structural view of the cable tie wrapping device according to Embodiment 1 of the present invention.

Fig. 6 is a structural schematic diagram of the cable tie shearing device according to Embodiment 1 of the present utility model.

Fig. 7 is a schematic structural diagram of the cable tie tightening device according to Embodiment 1 of the present utility model.

FIG. 8 is a schematic structural view of the cable arrangement device in Embodiment 2 of the present invention when it has the peeling function.

Fig. 9 is a schematic structural view of a peeling device according to Embodiment 2 of the present invention.

Fig. 10 is a front view of Embodiment 2 of the present utility model.

Fig. 11 is a top view of Embodiment 2 of the present utility model.

Fig. 12 is a schematic structural diagram of Embodiment 2 of the present utility model.

Fig. 13 is a schematic structural view of the winding retainer mechanism of Embodiment 3 of the present utility model.

Fig. 14 is a structural schematic diagram of the cable tie of the utility model after the wire coil is tightened.

Fig. 15 is a structural schematic diagram of a cable tie tightening device and a cable tie wrapping device according to Embodiment 5 of the present invention.

Fig. 16 is another structural schematic view of the cable tie of the present invention after tightening the coil.

Reference signs include:

1—Wire Release Device 11—Wire Release Wheel 12—Fixed Wheel Set 13—Tension Wheel Set 2—Winding Device 21—Winding Reel 22—Wire Reel 23—Cable Ties 3—Wire Arranging Device 31—Second Slide Rail 32—Second Slider 33—Second Transmission Belt 34—Elevating Cylinder with Guide Rail 35—Vertical Guide Wheel 36—Horizontal Guide Wheel 37—Incoming Wire Wheel 4—Online Device 41—First Slide Rail 42—First Slider 43— The first transmission belt 44—the first cylinder 45—bladed scissors 46—clamp block 5—tie tie cutting device 51—the third slide bar frame 52—the third lifting slider 53—tie tie feed wheel set 54—tie tie Cutter 541—Upper Cutter 542—Down Cutter 6—Cable Tie Encircling Device 61—Encircling Clamp 62—Half-cut Hose 63—Pneumatic Finger 64—First Lifting Slider 65—First Slider Frame 66—The Second 1. Lifting rod 67—X-Y motion platform 7—Tie tightening device 71—Rotating device 72—Second slider frame 73—Second lifting slider 74—Rotation shaft 75—Pneumatic clamp 8—Automatic clamping and unloading device 81— The second cylinder 82—push rod 83—clamping and unloading plate 84—reset pressure spring 9—coil length measuring device 91—auxiliary wheel 92—meter counting wheel 93—tension adjustment mechanism 10—peeling device 101—sliding table 102— The third cylinder 103—scissor mechanism for peeling 104—wire cutting knife 105—skinning knife 106—wire clamp 111—support frame 112—with rotating shaft 113—wire retaining disk.

Detailed ways

Below in conjunction with accompanying drawing, the utility model is described in detail.

Example 1.

As shown in Figures 1 to 7, a wire automatic winding and cutting machine of the present utility model includes a frame, and the frame is provided with a winding device 2 for winding a coil 22, and the frame also It is provided with an upper line device 4 for pulling and cutting the wire, a cable tie cutting device 5 for cutting the cable tie 23, a cable tie wrapping device 6 for enclosing the cable tie 23 in the wire roll 22, and a cable tie wrapping device 6 for wrapping the cable tie 23 The cable tie tightening device 7 tightened on the wire reel 22 and the automatic clamping and unwinding device 8 for clamping and unloading the wire reel 22, the cable tie wrapping device 6 and the cable tie tightening device 7 are respectively arranged on the winding Both sides of the wire device 2; the cable tie wrapping device 6 is slidably connected to the frame and reciprocatingly moves between the winding device 2 and the cable tie cutting device 5, and the upper wire device 4 is slidably connected to the The wire inlet side of the winding device 2 ; the automatic clamping and unwinding device 8 is fixedly connected to the winding reel 21 of the winding device 2 .

The wire inlet side of the wire winding device 2 in this embodiment is provided with a wire discharge device 3 for winding the wire on the wire winding device 2 . The cable arrangement 3 of this embodiment can preferably adopt a simple structure design, and its structure is shown in Figure 2. The cable arrangement 3 of this embodiment includes a second slide rail 31, a second slider 32, a second transmission belt 33 and Wire inlet wheel 37 or wire inlet hole (not shown in the figure), the second slider 32 reciprocates on one side of the second slide rail 31 through the second transmission belt 33, and the wire inlet wheel 37 is connected to the second Slider 32, wire rod directly passes wire inlet wheel 37, and in winding process, the second slider 32 of reciprocating motion drives wire inlet wheel 37 and wire rod is wound on wire winding device 2.

The automatic wire winding and cutting machine of this embodiment does not have the peeling function, and it is specifically carried out through the following steps, 1), the wire loading device 4 clamps and pulls the wire passing through the wire arrangement device 3 to the wire winding device 2, and the wire loading device 4 Hand the wire to the automatic clamping and unwinding device 8 of the winding device 2 to clamp and fix it, and then return; 2), the winding device 2 winds the wire, and during the winding process of the wire, the wire arranging device 3 drives the wire Winding in the winding device 2; 3), during the winding process of the wire rod, the cable tie wrapping device 6 moves to the cable tie cutting device 5, and the cable tie cutting device 5 inserts the cable tie 23 of the set length After entering the half-cut hose 62, the cable tie 23 is cut off, and the cable tie wrapping device 6 moves the cut cable tie 23 to the winding device 2; 4), when the coil 22 is wound, the cable tie The wire wrapping device 6 encloses the cable tie 23 on the coil 22, the cable tie tightening device 7 clamps the head of the cable tie 23 after enclosing, and the cable tie wrapping device 6 resets; 5), the cable tie tightening device 7 tightens the cable tie 23 is tightened on the wire reel 22; 6), the on-line device 4 cuts the wire; 7), the automatic wire clamping and unwinding device 8 unloads the wire reel 22.

Wherein, during the wire winding process in step 2), the coil length measuring device 9 simultaneously measures the winding length of the wire, and compares and compensates the difference between the actual measured wire length and the set length of the wire coil 22 .

Since the all-in-one machine of this embodiment does not have a peeling function, the on-line device 4 of this embodiment can adopt the structure shown in Figure 3, and the on-line device 4 includes a first slide rail 41, a first slider 42, and a first transmission belt 43 , the first cylinder 44, bladed scissors 45, the first slider 42 is slidably connected to the first slide rail 41, and the first slider 42 reciprocates on the first slide rail through the first transmission belt 43 41. The first cylinder 44 is fixedly connected to the first slider 42, the output end of the first cylinder 44 is connected to the edged scissors 45, and the two edge ends of the edged scissors 45 are respectively provided with The clamping block 46 that wire rod is clamped. When the first cylinder 44 is pulled upwards, it drives the clip 46 on the bladed scissors 45 to clamp the wire, and further moves back and forth between the cable arrangement 3 and the winding device 2 under the action of the first transmission belt 43 , the upper line device 4 hands the wire to the automatic clamping and unloading device 8 of the winding device 2 to clamp and fix it; 46 Clamp the wire rod first.

The front end of the on-line device 4 of the present embodiment is also provided with a coil length measuring device 9 for measuring the length of the coil 22, and the coil length measuring device 9 includes an auxiliary wheel 91 and a meter wheel 92, and the meter wheel 92 The output shaft is connected with an encoder, and the wire enters between the auxiliary wheel 91 and the meter wheel 92 from the lower end of the auxiliary wheel 91, and then goes out from the upper end of the meter wheel 92, forming an influence calculation wire between the wire and the meter wheel 92. Enveloping angle of length accuracy; the front end of the coil length measuring device 9 is also provided with a tension adjustment mechanism 93 . The wire rod also drives the meter counting wheel 92 to rotate while winding, so the encoder on the meter counting wheel 92 performs synchronous calculations in the process of routing.

After the wire is wound, it enters the action of binding the thread, which requires the linkage of the binding device 6, the binding device 5 and the tightening device 7 to complete the binding. The cable tie wrapping device 6 of this embodiment includes a wrapping clip 61, a half-cut hose 62, a pneumatic finger 63, a first lift slider 6442, a first slide bar frame 65, a first lift bar 66 and an X-Y motion platform 67. The line clamp 61 is fixed to the pneumatic finger 63, the half-cut hose 62 is embedded in the inner groove of the line clamp 61, and the pneumatic finger 63 is fixed to the first lifting slider 6442. The first lift slider 6442 is slidably connected to the first slide bar frame 65 up and down through the first lift rod 66, and the first slide bar frame 65 is fixedly connected to the X-Y motion platform 67. The X-Y motion platform 67 drives the cable tie wrapping device 6 to reciprocate between the cable tie cutting device 5 and the cable tie tightening device 7 .

The cable tie cutting device 5 of the present embodiment includes a third slide bar frame 51, a third lifting slider 52, a cable tie feed wheel set 53 and a cable tie cutter 54, and the third lifting slider 52 can slide up and down ground connected to the third slide bar frame 51, the cable tie cutter 54 is fixed on the front end of the third lifting slider 52, and the cable tie feed wheel set 53 is fixed on the rear end of the cable tie cutter 54 The cable tie cutter 54 includes an upper cutter 541 and a lower cutter 542, and the upper cutter 541 and the lower cutter 542 are perpendicular to each other. The cable tie 23 wires enter the cable tie cutter 54 from the wire inlet wheel, and then extend into the half-cut hose 62. When the cable tie 23 extends into a certain length and triggers the sensor on the cable tie cutting device 5, they are perpendicular to each other. The upper and lower cutters 542 cut off the cable tie 23, and the cable tie wrapping device 6 transports it to the cable tie tightening device 7, and under the action of the pneumatic finger 63, the cable tie 23 is enclosed in the coil 22.

The cable tie tightening device 7 of this embodiment includes a rotating device 71, a second slide bar frame 72, a second lifting slider 7332, a rotating shaft 74 and a pneumatic clamp 75, and the second lifting slider 7332 can slide up and down. Connected to the second slider frame 72, the rotating device 71 is fixed to the second lifting slider 7332, the rotating shaft 74 is connected to the rotating device 71, and the pneumatic clamp 75 is connected to the rotating shaft 74. Pneumatic clip 75 clamps the cable tie 23 head after enclosing, and cable tie encircling device 6 resets, and pneumatic clip 75 tightens cable tie 23 on coil 22 at constant speed and fixed circle under the drive of rotating device 71 . According to the needs of customers, the shape of the wire coil 22 can be various, so the above-mentioned cable tie wrapping device 6, cable tie cutting device 5 and cable tie tightening device 7 can be adjusted respectively according to the distance between the wire coils 22 The distance between the respective lifting sliders is suitable for tightening the wire reels 22 of different shapes.

After the wire coil 22 is tightened, a compensation action can be performed on the wire coil 22 according to the accuracy required by the customer. The coil length measuring device 9 of this embodiment calculates the actual winding length, and the all-in-one machine of the present utility model also sets a set winding length before winding, and the set winding length is longer than that before compensation. The actual winding length is longer, so a wire compensation action can be performed in the later stage, and the actual winding length is compared with the set winding length, and the difference is compensated to the wire coil 22 to meet the accuracy required by the customer Require.

The automatic clamping and unwinding device 8 of this embodiment includes a second cylinder 81, a push rod 82, a reset compression spring 84 and a clamping and unwinding plate 83, and the clamping and unwinding plate 83 is located on the outside of the winding reel 21 , the push rod 82 passes through the center of the winding reel 21, the inner end of the push rod 82 is connected to the second cylinder 81, and the outer end of the push rod 82 is affixed to the clamping and unloading plate 83; The return compression spring 84 is inserted into the push rod 82 , the push rod 82 is provided with a pin, and the return compression spring 84 abuts between the pin and the winding device 2 . After the wire rod was cut, the wire coil 22 was automatically unloaded by the clamping and unloading plate 83 driven by the second cylinder 81. Wire reel 22 is unloaded, and reset stage clip 84 resets push rod 82, and push rod 82 drives line clamping and unloads coil plate 83 and resets. In order to make the coil unloading more smooth, it is preferred in this embodiment that the winding device 2 drives the coil 22 to be unloaded during the rotation.

According to the customer's customization, the frame of this embodiment can also be provided with a wire release device 1, which includes a wire release wheel 11, a fixed wheel set 12, a tension wheel set 13, and a driving motor. The wheel 11 is connected to the front end of the frame, the drive motor is connected to the wire release wheel 11, the fixed wheel set 12 is arranged between the wire release wheel 11 and the tension adjustment mechanism 93, and the tension wheel set 13 can slide up and down Connected to the bottom of the fixed wheel set 12. Since the action of releasing the wire by the wire release wheel 11 is asynchronous with the winding action of the winding device 2, this asynchronous situation can be coordinated through the cooperation of the fixed wheel set 12 and the tension wheel set 13, and the wire release wheel 11 releases a certain amount. The wires are given to the fixed wheel set 12 and the tensioning wheel set 13, and the winding device 2 can use the wires stored in the fixed wheel set 12 and the tensioning wheel set 13 during the winding process, without the need for the wire release wheel 11 to release the wires synchronously .

As shown in FIG. 14 , the effect diagram of the all-in-one machine of the present invention after tightening the cable tie 23 to the wire coil 22 . The utility model can be tightened on the upper and lower ends of the coil 22 at the same time, or only one end of the coil 22 can be tightened. In addition, the inner diameter of the wire reel 22 can be adjusted. By adjusting the distance between the winding rods in the winding device, the adjustment of the inner diameter of the wire reel 22 can be realized. The tightening device 7 can be adjusted according to the change of the inner diameter, outer diameter and thickness of the coil 22 to meet the needs of different coils 22 .

Example 2.

As shown in Figures 8 to 12, the difference between this embodiment and Embodiment 1 is that the all-in-one machine of this embodiment has a peeling function, and the method includes the following steps:

1), the upper wire device 4 clamps and pulls the wire to the winding device 2, the upper wire device 4 hands the wire to the automatic clamping and unwinding device 8 of the winding device 2 to clamp, and the upper wire device 4 resets to the front end of the peeling device 10 ; 2), the wire arranging device 3 rises to position the wire, and the wire winding device 2 winds the wire. During the winding process of the wire, the wire arranging device 3 drives the wire to swing back and forth along the central axis of the coil 22 to make the wire evenly Winding in the winding device 2; 3), during the winding process of the wire rod, the cable tie wrapping device 6 moves to the cable tie cutting device 5, and the cable tie cutting device 5 inserts the cable tie 23 of the set length After entering the half-cut hose 62, the cable tie 23 is cut off, and the cable tie wrapping device 6 moves the cut cable tie 23 to the winding device 2; 4), when the coil 22 is wound, the cable tie The wire wrapping device 6 encloses the cable tie 23 on the coil 22, the cable tie tightening device 7 clamps the head of the cable tie 23 after enclosing, and the cable tie wrapping device 6 resets; 5), the cable tie tightening device 7 tightens the cable tie 23 is tightened on the wire coil 22; 6), after comparing the length of the wire coil 22 actually measured by the wire coil length measuring device 9 with the length of the wire coil 22 set in advance by the all-in-one machine, the winding device 2 compensates the length of the wire coil 22; 7) The peeling device 10 simultaneously cuts and peels the wire; 8) The automatic wire clamping and unwinding device 8 unloads the wire coil 22 .

Wherein, the peeling process in step 7) includes the peeling performed when the bladeless scissors pull the wire back and the peeling performed when the winding device 2 rotates and pulls the wire.

The peeling device 10 is arranged between the upper line device 4 and the cable arrangement 3; the peeling device 10 includes a sliding table 101, a third cylinder 102 and a peeling scissor mechanism 103, and the sliding table 101 is slidably connected to the frame, so The peeling scissors mechanism 103 is affixed to the sliding table 101, and the third cylinder 102 is connected to the pushing end of the peeling scissors mechanism 103; the peeling ends of the peeling scissors mechanism 103 are respectively provided with a group of thread cutters 104 and two A group of stripping knives 105, the two sets of stripping knives 105 are symmetrically arranged on both sides of the wire cutter 104, and the two sides of the stripping scissors mechanism 103 are respectively provided with clamps for fixing the wire before stripping. The stripping device 10 of this embodiment is an optional device, which can be selected according to whether the produced wire coil 22 needs to be stripped. After the wire rod is cut, the sliding table 101 will stretch out toward the direction of the wire rod, and the wire clamps will clamp and fix the wire rod first, and then the peeling scissors mechanism 103 is driven by the third cylinder 102, and the wire cutter 104 at the peeling end and Two groups of peeling knives 105 respectively cut off the wire rod and clamp the outer skin of the wire rod.

The on-line device 4 of this embodiment is adjusted accordingly according to the needs of peeling. The on-line device 4 includes a first slide rail 41, a first slider 42, a first transmission belt 43, a first cylinder 44, and edgeless scissors. The slider 42 is slidably connected to the first slide rail 41, the first slider 42 reciprocates on the first slide rail 41 through the first transmission belt 43, and the first cylinder 44 is fixedly connected to the first slider 42, the output end of the first cylinder 44 is connected with the bladeless scissors. When the wire is caught by the skinning knife 105, the bladeless scissors clamp the wire at the front end of the frame and pull it in the direction of the front end of the frame, and the wire skin is peeled off by the peeling knife 105; the winding device 2 further rotates and winds the wire , the wire rod at the rear end of the frame is peeled off by another set of peeling knives 105, and through the above-mentioned steps, the wire rod peeling action can be successfully completed.

Due to the addition of the stripping device 10, the upper wire device 4 needs to reciprocate between the coil length measuring device 9 and the winding device 2, and the wire arranging device 3 on the wire inlet side of the winding device 2 needs to avoid the upper wire device 4. Therefore, the cable arrangement device 3 of this embodiment includes a second slide rail 31, a second slide block 32, a second transmission belt 33, a pneumatic finger 63 and a lift cylinder 34 with guide rails, and the second slide block 32 passes through the second transmission belt 33 to One side of the second slide rail 31 reciprocates, the lifting cylinder 34 with guide rail is fixedly connected to the second slider 32, the pneumatic finger 63 is connected to the lifting cylinder 34 with guide rail, and the two ends of the pneumatic finger 63 are respectively connected There are vertical guide wheels 35, and horizontal guide wheels 36 are respectively arranged on the front and rear sides of the vertical guide wheels 35. When the upper line device 4 pulls the wire to the winding device 2, the vertical guide wheel 35 and the horizontal guide wheel 36 descend under the action of the band guide rail lifting cylinder 34, allowing the upper line device 4 to pass through smoothly. The on-line device 4 hands the wire to the automatic clamping and unwinding device 8 of the winding device 2 and resets it between the coil length measuring device 9 and the wire arrangement device 3. The vertical guide wheel 35 and the horizontal guide wheel 36 rise simultaneously, Driven by the pneumatic finger 63, the vertical guide wheel 35 clamps the wire, and in the subsequent winding process, the vertical guide wheel 35 is driven by the reciprocating second slider 32 to evenly arrange the wire on the winding on device 2.

The rest of this embodiment is the same as Embodiment 1, and will not be repeated here.

Example 3.

As shown in Figure 13, the difference between this embodiment and Embodiment 1 is that: one side of the cable tie wrapping device 6 is provided with a winding stop mechanism for assisting the winding device 2 to wind a large wire coil 22 , the winding retainer mechanism includes a support frame 111, a rotating shaft 112 and a wire retaining disc 113, the supporting frame 111 is fixed to the X-Y motion platform 67, and the rotating shaft 112 is connected to the upper end of the supporting frame 111, The wire retaining disc 113 is connected to the follower shaft 112 . When the winding device 2 winds a larger wire reel 22, in order to prevent the wire reel 22 from sliding down, a winding stop mechanism is provided. The winding retainer mechanism and the cable tie wrapping device 6 move synchronously under the control of the X-Y motion platform 67. When the cable tie wrapping device 6 slides to the cable tie shearing device 5 to take the cable tie 23, the winding at this time The wire retaining disk 113 of the wire retaining disk mechanism is just blocked on the outside of the winding device 2 , and with the assistance of the wire retaining disk 113 , the winding device 2 can wind a larger coil 22 . After the wire coil 22 is wound, when the cable tie wrapping device 6 takes the cable tie 23 and moves towards the winding device 2, the winding stopper mechanism leaves the winding device 2 synchronously, allowing the cable tie wrapping device 6 to proceed to the next step threading action.

The rest of this embodiment is the same as Embodiment 1, and will not be repeated here.

Example 4.

The difference between this embodiment and Embodiment 1 is that: the cable arranging device 3 is a wire inlet wheel or a wire inlet hole, and the wire inlet wheel or wire inlet hole is directly fixed on the frame. When the wire for winding the coil 22 is relatively small or short, the wire can be smoothly wound on the winding device 2 without swinging the wire inlet wheel or the wire inlet hole. The wire arranging device 3 of this embodiment The structure is simpler and the manufacturing cost is lower.

The rest of this embodiment is the same as Embodiment 1, and will not be repeated here.

Example 5.

As shown in Figure 15, the difference between this embodiment and Embodiment 1 is that the cable tie tightening device 7 and the cable tie wrapping device 6 are respectively located on the upper and lower sides of the winding device 2, and the cable tie cutting device 5 Make corresponding adjustments according to the position of the cable tie wrapping device 6 . In this embodiment, the cable tie wrapping device 6 is preferably located on the upper side of the cable winding device 2 , and the cable tie tightening device 7 is located on the lower side of the cable winding device 2 .

The wire is wound on the winding device 2, and the cable tie wrapping device 6 on the upper side transports the cable tie 23 at the cable tie cutting device 5 to the top of the wire coil 22 and wraps around the periphery of the wire coil 22. The cable tie tightening device 7 on the side clamps the two ends of the cable tie 23. After the cable tie wrapping device 6 exits, the cable tie tightening device 7 tightens the cable tie 23 on the coil 23.

FIG. 16 is a schematic diagram of the structure of the cable tie 23 tightened on the wire coil 22 in this embodiment.

The rest of this embodiment is the same as Embodiment 1, and will not be repeated here.

The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.

Claims (13)

1. the automatic grafting of wire rod is cut out all-in-one, comprise frame, described erecting is equipped with for the Winder around the spiral material, it is characterized in that: described frame also be provided with for bracing wire cut out line or only bracing wire eedle threader, be used for the cutting band the band shear, be used for band is surrounded band contour device in the coil of wire, is used for band is tightened against the band device for screwing up of the coil of wire and is used for clamp unloading winding apparatus with the automatic clamp that unloads the coil of wire;

Described band contour device and band device for screwing up are arranged at respectively the both sides of described Winder; Described band contour device is slidably connected to described frame and crank motion between Winder and band shear, and described eedle threader is slidably connected to the inlet wire side of described Winder;

Described automatic clamp unloads the wire spool that winding apparatus is fixed in described Winder.

2. the automatic grafting of wire rod according to claim 1 is cut out all-in-one, it is characterized in that: described eedle threader comprises the first slide rail, the first slide block, the first driving band, the first cylinder, the sword scissors is arranged, described the first slide block is slidably connected to described the first slide rail, described the first slide block passes through the first driving band crank motion in described the first slide rail, described the first cylinder is fixed in the first slide block, described the first cylinder mouth is connected with the sword scissors is arranged, and described have two blade ends of sword scissors to be respectively arranged with the fixture block of wire rod being clamped for before wire rod is cut off.

3. the automatic grafting of wire rod according to claim 1 is cut out all-in-one, it is characterized in that: described automatic clamp unloads winding apparatus and comprises that the second cylinder, push rod, reseting pressuring spring and clamp unload roll bending, described clamp unloads the outside that roll bending is positioned at described wire spool, described push rod passes the center of described wire spool, the inner of described push rod is connected with the second cylinder, and it is affixed that the outer end of described push rod and clamp unload roll bending;

Described reseting pressuring spring is plugged in described push rod, and described push rod is provided with pin, and described reseting pressuring spring is connected between described pin and Winder.

4. the automatic grafting of wire rod according to claim 1 is cut out all-in-one, it is characterized in that: described band contour device comprises that contour presss from both sides, partly cuts open flexible pipe, pneumatic-finger, the first lifting slider, the first sliding rod frame, the first lifting bar and X-Y motion platform, the clamping pneumatic-finger that is connected to of described contour, the described flexible pipe that partly cuts open is embedded in the inside groove that contour presss from both sides, described pneumatic-finger is fixed in the first lifting slider, described the first lifting slider can slide up and down by the first lifting bar and be connected in the first sliding rod frame, and described the first sliding rod frame is fixed in the X-Y motion platform.

5. the automatic grafting of wire rod according to claim 1 is cut out all-in-one, it is characterized in that: described band device for screwing up comprises slewing arrangement, the second sliding rod frame, the second lifting slider, S. A. and pneumatic clip, described the second lifting slider can slide up and down to be connected in described the second sliding rod frame, described slewing arrangement is fixed in described the second lifting slider, described S. A. is connected in described slewing arrangement, and described pneumatic clamps sub-connection is in S. A..

6. the automatic grafting of wire rod according to claim 1 is cut out all-in-one, it is characterized in that: described band shear comprises the 3rd sliding rod frame, the 3rd lifting slider, band feeding wheels and band cutting knife, described the 3rd lifting slider can slide up and down to be connected in described the 3rd sliding rod frame, described band cutting knife is fixed in the front end of the 3rd lifting slider, and described band feeding wheels are fixed in the rear end of band cutting knife;

Described band cutting knife comprises upper cutter and lower cutter, and described upper cutter and lower cutter are arranged vertically mutually.

7. the automatic grafting of wire rod according to claim 1 is cut out all-in-one, it is characterized in that: the front end of described eedle threader also is provided with the coil of wire length measuring device of metering coil of wire length, described coil of wire length measuring device comprises auxiliary wheel and rice counting wheel, the output shaft of described rice counting wheel is connected with coder, after wire rod enters between auxiliary wheel and rice counting wheel by the low side of auxiliary wheel, by the upper end outlet of rice counting wheel, wire rod forms the cornerite that encloses of impact metering coil of wire length accuracy on rice counting wheel again;

The front end of described coil of wire length measuring device also is provided with tension adjustment mechanism.

8. the automatic grafting of wire rod according to claim 7 is cut out all-in-one, it is characterized in that: described frame also is provided with the wire rod release gear, described wire rod release gear comprises wire rod unlocking wheel, fixing wheels, the tensioning wheels, drive motor, described wire rod unlocking wheel is connected in frame foremost, and described drive motor is connected in the wire rod unlocking wheel, described fixedly wheels are arranged between wire rod unlocking wheel and tension adjustment mechanism, and described tensioning wheels can slide up and down and be connected in the fixedly below of wheels.

9. the automatic grafting of wire rod according to claim 1 is cut out all-in-one, and it is characterized in that: the inlet wire side of described Winder is provided with for wire coil being around in the bus cable device of Winder.

10. the automatic grafting of wire rod according to claim 9 is cut out all-in-one, it is characterized in that: described bus cable device is inlet wire wheel or entrance hole, and described inlet wire wheel or entrance hole are fixed in described frame.

11. the automatic grafting of wire rod according to claim 9 is cut out all-in-one, it is characterized in that: described bus cable device is for comprising the second slide rail, the second slide block, the second driving band, inlet wire wheel or entrance hole, described the second slide block is by the side crank motion of the second driving band at the second slide rail, and described inlet wire wheel or entrance hole are fixed in the second slide block.

12. the automatic grafting of wire rod according to claim 1 is cut out all-in-one, it is characterized in that: also be provided with between described coil of wire length measuring device and bus cable device for wire rod being carried out the apparatus for peeling off of peeling; Described apparatus for peeling off comprises sliding stand, the 3rd cylinder and Shears with peeling function mechanism, and described sliding stand is slidably connected to described frame, and described Shears with peeling function mechanism is fixed in described sliding stand, and described the 3rd cylinder is connected with described Shears with peeling function mechanism urges end; The peeling end of described Shears with peeling function mechanism is respectively arranged with one group and cuts out line cutter and two groups of bark knives, described two groups of bark knives are symmetricly set in the both sides of cutting out the line cutter, and the both sides of described Shears with peeling function mechanism are respectively arranged with the clamping pliers that wire rod is fixed for before wire stripping;

Described eedle threader comprises the first slide rail, the first slide block, the first driving band, the first cylinder, without the sword scissors, described the first slide block is slidably connected to described the first slide rail, described the first slide block passes through the first driving band crank motion in described the first slide rail, described the first cylinder is fixed in the first slide block, described the first cylinder mouth be connected without the sword scissors;

Described bus cable device comprises the second slide rail, the second slide block, the second driving band, pneumatic-finger and band lifting rail cylinder, described the second slide block is by the side crank motion of the second driving band at the second slide rail, described band lifting rail cylinder is fixed in the second slide block, described pneumatic-finger is connected in band lifting rail cylinder, the two ends of described pneumatic-finger are connected with respectively the vertical guide wheel, and the both sides, front and back of described vertical guide wheel are respectively arranged with horizontal track adjusting wheel.

13. the automatic grafting of wire rod according to claim 4 is cut out all-in-one, it is characterized in that: a side of described band contour device is provided with the coiling block plate mechanism for the auxiliary large coil of wire of Winder coiling, described coiling block plate mechanism comprises bracing frame, with rotating shaft and line retaining disk, support frame as described above is fixed in described X-Y motion platform, the described upper end that is connected in bracing frame with rotating shaft, described line retaining disk is connected in rotating shaft.

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