CN209288170U - A kind of copper busbar processing unit (plant) - Google Patents
A kind of copper busbar processing unit (plant) Download PDFInfo
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- CN209288170U CN209288170U CN201920005343.5U CN201920005343U CN209288170U CN 209288170 U CN209288170 U CN 209288170U CN 201920005343 U CN201920005343 U CN 201920005343U CN 209288170 U CN209288170 U CN 209288170U
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- copper busbar
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Abstract
The utility model discloses a kind of copper busbar processing unit (plant), it drives straightening high-speed rotation of the drum to be straightened using motor and passes through the pressure roller traction conveying copper busbar of a pair of of with groove, utilize encoder to count, reach molding size setting value start and stop cylinder and pushes down copper busbar stopping conveying, front end forming cylinder die cast, then start and stop cylinder bounces back, copper busbar continue conveying reach copper busbar length settings after, start and stop cylinder pushes down copper busbar again and stops conveying, at this moment customized cut-off cylinder movement cuts off copper busbar, then material folding cylinder clamps the copper busbar after cutting, material toggling cylinder retraction pulls out copper busbar and is placed in material drag disk.Device whole-course automation production, need to only set required material parameter value.Whole process most one artificial participations, entire production process are operated without personnel, and entire production technology all leans on control system accurately to control, and all process procedures are completed in the enclosed space, are avoided manually directly contacting with production link and are caused mechanical damage.
Description
Technical field
The utility model relates to processing machine technical fields, more particularly to a kind of copper busbar processing unit (plant).
Background technique
Existing copper busbar processing method needs to complete using more machines, and machine on the market is usually single now
One machine, a product need to realize final finished product by more machines or multiple molds.And it needs a large amount of
Manually adjustment length or manual operation.The same process needs multiple devices, and it is higher to cause equipment cost；It needs
It wants multiple programs or mold that could complete, causes processing flow is more, puts into artificial more, production process time-consuming etc.；And people
Work operation link is more, and many techniques cause injury to personnel situation to be easier to occur due to mechanical disorder or artificial carelessness；People
Work participation link is more, causes technological quality unstable, and product quality is poor etc..
Utility model content
The purpose of the utility model is to provide a kind of copper busbar processing unit (plant), to solve above-mentioned of the existing technology ask
Topic, whole-course automation production need to only set required material parameter value, and molding shearing one is completed；All process procedures are sealing
It closes in space and completes, avoid manually directly contacting with production link and cause mechanical damage.
To achieve the above object, the utility model provides following scheme: the utility model provides a kind of copper busbar processing
Part, brake start and stop portion is straightened in the material frame on main engine bed, traction including electrically connecting and being sequentially arranged with control system in device
Divide, die cast part, shear part and blanking part, is carried on the material frame that the round turntable with pedestal is constituted
Copper busbar raw material, the end of a thread of the copper busbar raw material pass through after part is straightened in the traction and extend into the die cast portion
The feeding end divided；The traction is straightened between part and the die cast part and is provided with the brake start and stop part, described
The shearing part is arranged in the end of die cast part, and the material supporting rack of the blanking part is located at the bottom of the shearing part
Side.
Preferably, it includes traction component, two straightening that the traction component is driven by motor that part, which is straightened, in the traction
Roller forms, and described be cast into is entered behind gap of the end of a thread of the copper busbar raw material across two straightening rollers
Type part.
Preferably, it further includes straightening component that part, which is straightened, in the traction, and the straightening component includes motor-driven a pair
Pressure roller offers the groove for placing copper busbar on the pressure roller；Two straightening rollers are respectively adopted with the pressure roller
Different motor drivens.
Preferably, the brake start and stop part includes super-thin air cylinder one and stops steel part, and the blocking steel part is set to institute
At the top of the telescopic rod for stating super-thin air cylinder one, copper busbar is behind the top of the telescopic rod and the position stopped steel part
Into the die cast part.
Preferably, the die cast part includes a pair of of die casting roller and encoder, and the die casting roller is for pushing down
Copper busbar, the encoder connect with the die casting roller and are used to count the rotation of the die casting roller.
Preferably, the die cast part further includes the die casting between the die casting roller and the cut part point
Component, the die-casting module include super-thin air cylinder two, guide rail slide block one, upper holder block and lower lock block, and the super-thin air cylinder two is stretched
Contracting cylinder head is equipped with active joint one, and the active joint one is connect by the guide rail slide block one with the upper holder block,
The sliding slot one matched with the guide rail slide block one is installed on the main engine bed；The lower lock block is fixed on the main engine bed
On, the upper holder block is correspondingly arranged with the lower lock block and copper busbar is passed through between the two.
Preferably, the cut part point includes super-thin air cylinder three, guide rail slide block two, upper cutter and lower cutter, described ultra-thin
Active joint two is installed at the top of the telescopic cylinder of cylinder three, the active joint two by the guide rail slide block two with it is described on
Cutter connects, and is equipped with the sliding slot two matched with the guide rail slide block two on the main engine bed；One end of the lower cutter is solid
It is scheduled on the main engine bed, centre offers the hole passed through for copper busbar；Upper cutter dislocation corresponding with the lower cutter
Setting.
Preferably, the blanking portion point includes material toggling component, material folding component and the support group being mounted on the main engine bed
Part, the material toggling component include three axis cylinders, and the material folding component includes finger cylinder, and the finger cylinder is for clamping copper mother
Line, the three axis cylinder are mounted in the support component and for pulling out copper busbar, and the material supporting rack is correspondingly arranged at described
The bottom end of material toggling component and material folding component.
Processing method applied to above-mentioned copper busbar processing unit (plant), comprising the following steps:
1) copper busbar raw material is placed on the round turntable of material frame, the end of a thread of copper busbar initially passes through straightening roller and wears again
It crosses after a pair of of pressure roller and extend into the feeding end of die casting roller；
2) device starts, and motor drives the straightening high-speed rotation of the drum, another motor band dynamic pressure roller rotation conveying copper
Bus；
3) after copper busbar enters the die casting roller, the encoder connecting with the die casting roller is used to roll the die casting
The rotation of cylinder is counted, and after counting reaches setting value, the telescopic rod of super-thin air cylinder one stretches out, and copper busbar is clamped in flexible
Between the top and blocking steel part of bar, copper busbar stops conveying；
4) super-thin air cylinder two in die-casting module starts to work and carries out die cast to copper busbar；
5) after the completion of die casting, the telescopic rod of super-thin air cylinder one bounces back, and copper busbar continues to be fed forward；
6) while copper busbar continues to be fed forward, encoder is started counting, and reaches the precast length setting value of copper busbar
Afterwards, the telescopic rod of super-thin air cylinder one stretches out, and copper busbar is clamped in the top of telescopic rod and is stopped between steel part, copper busbar stops
Conveying；
7) telescopic rod for shearing super-thin air cylinder three in part stretches out, and upper cutter Forward is driven to cut off copper busbar；
8) step 1) -7 is repeated) while processed to next section of copper busbar, copper busbar that previous step is shear off
It is clamped through finger cylinder, the finger cylinder is unclamped after material toggling cylinder retraction pulls out copper busbar, and copper busbar after processing is completed is fallen
Enter in material supporting rack.
The utility model achieves following technical effect compared with the existing technology:
The processing unit (plant) of copper busbar in the utility model drives straightening high-speed rotation of the drum to be straightened and passes through using motor
The pressure roller traction conveying copper busbar of a pair of of with groove reaches molding size setting value start and stop cylinder and pushes down using encoder to count
Copper busbar stops conveying copper busbar, and front end forming cylinder die cast, then start and stop cylinder bounces back, and copper busbar continues conveying and reaches
After copper busbar length settings, start and stop cylinder pushes down copper busbar again and stops conveying, and at this moment customized cut-off cylinder movement cuts off copper
Bus, then material folding cylinder clamps the copper busbar after cutting, and material toggling cylinder retraction pulls out copper busbar and is placed in material drag disk.The device
Whole-course automation production, need to only set required material parameter value.Molding shearing one is completed！Whole process most one artificial ginsengs
It is operated with, entire production process without personnel, entire production technology all leans on control system accurately to control, and all process procedures exist
It is completed in enclosure space, avoids manually directly contacting with production link and cause mechanical damage.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only the utility model
Some embodiments for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other attached drawings.
Fig. 1 is the overall structure diagram of copper busbar processing unit (plant)；
Fig. 2 is the detail view of device working portion；
Fig. 3 is the structural schematic diagram that part is straightened in traction；
Fig. 4 is the structural schematic diagram of brake start and stop part；
Fig. 5 is the link position schematic diagram of die casting roller and encoder；
Fig. 6 is the structural schematic diagram for shearing part；
Fig. 7 is the structural schematic diagram of molding assembly；
Fig. 8 is the structural schematic diagram of blanking part；
Fig. 9 is the processing method flow chart of copper busbar；
Wherein, 1 man-machine interface；2 material frames；Part is straightened in 3 tractions；4 shearing parts；5 material supporting racks；6 material toggling components；7 is main
Base；8 control systems；9 die-casting modules；10 material folding components；11 encoders；12 brake start and stop parts；13 straightening rollers；14 pressures
Roller；15 stop steel part；16 super-thin air cylinders one；17 die casting rollers；18 super-thin air cylinders two；19 active joints one；20 guide rail slide blocks one；
21 lower lock blocks；22 upper holder blocks；23 super-thin air cylinders three；24 active joints two；25 guide rail slide blocks two；26 upper cutters；27 lower cutters；28
Three axis cylinders；29 support components；30 finger cylinders.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
The purpose of the utility model is to provide a kind of copper busbar processing unit (plant), to solve above-mentioned of the existing technology ask
Topic, whole-course automation production need to only set required material parameter value, and molding shearing one is completed；All process procedures are sealing
It closes in space and completes, avoid manually directly contacting with production link and cause mechanical damage.
Based on this, copper busbar processing unit (plant) provided by the utility model, including electrically connect and be sequentially arranged with control system
Part, brake start and stop part, die cast part, shearing part and blanking part is straightened in the material frame on main engine bed, traction,
Copper busbar raw material are carried on the material frame that round turntable with pedestal is constituted, the end of a thread of copper busbar raw material passes through traction
The feeding end that die cast part is extend into behind part is straightened；Traction is straightened between part and die cast part and is provided with brake
Start and stop part, the end setting shearing part of die cast part, the material supporting rack of blanking part are located at the bottom side of shearing part.
To keep the above objects, features, and advantages of the utility model more obvious and easy to understand, with reference to the accompanying drawing and have
Body embodiment is described in further detail the utility model.
Please refer to Fig. 1-9, wherein Fig. 1 is the overall structure diagram of copper busbar processing unit (plant)；Fig. 2 is device work department
The detail view divided；Fig. 3 is the structural schematic diagram that part is straightened in traction；Fig. 4 is the structural schematic diagram of brake start and stop part；Fig. 5 is
The link position schematic diagram of die casting roller and encoder；Fig. 6 is the structural schematic diagram for shearing part；Fig. 7 is the knot of molding assembly
Structure schematic diagram；Fig. 8 is the structural schematic diagram of blanking part；Fig. 9 is the processing method flow chart of copper busbar.
As shown in Figs. 1-2, the utility model provides a kind of copper busbar processing unit (plant), including electrically connects simultaneously with control system 8
It is sequentially arranged and part 3, brake start and stop part 12, die cast part, cut part is straightened in the material frame 2 on main engine bed 7, traction
Divide 4 and blanking part, carries copper busbar raw material, copper busbar former material on the material frame 2 that the round turntable with pedestal is constituted
The feeding end that die cast part is extend into behind part 3 is straightened across traction for the end of a thread of material；Part 3 and die cast is straightened in traction
Brake start and stop part 12, the end setting shearing part 4 of die cast part, the material supporting rack of blanking part are provided between part
5 are located at the bottom side of shearing part 4.Heavier for copper busbar volume, material frame 2 must be solid, reliable and can be fastened with ground.
As shown in figure 3, it includes traction component, two straightening rollers that traction component is driven by motor that part 3, which is straightened, in traction
13 form, and die cast part is entered behind gap of the end of a thread of copper busbar raw material across two straightening rollers 13.Traction
It further includes straightening component that part 3, which is straightened, and straightening component includes motor-driven a pair of of pressure roller 14, is offered on pressure roller 14 for putting
Set the groove of copper busbar；Different motor drivens are respectively adopted from pressure roller 14 in two straightening rollers 13.Straightening roller 13 passes through certainly
The high speed rotation of body carries out straightening to copper busbar under the influence of centrifugal force.
Material is first put into designated position (passing through straightening roller 13, passing through a pair of of pressure roller 14), and be switched on the latter motor band
For dynamic 13 high speed rotation of straightening roller to which copper busbar be straightened, another motor drives this to the traction rotation of pressure roller 14 to convey copper
Bus.
As shown in figure 4, brake start and stop part 12 includes super-thin air cylinder 1 and stops steel part 15, steel part 15 is stopped to be set to
At the top of the telescopic rod of super-thin air cylinder 1, copper busbar enters pressure behind the position across the top of telescopic rod and blocking steel part 15
Type casting moulding part.
Cylinder rises the copper busbar compressed stop under steel part 15 to make copper busbar stop conveying.Cylinder decline unclamp to
Copper busbar is set to continue to convey.
As shown in Fig. 5 and Fig. 7, die cast part includes that a pair of of die casting roller 17 and encoder 11, die casting roller 17 are used for
Copper busbar is pushed down, encoder 11 connect with die casting roller 17 and for counting to the rotation of die casting roller 17.Die cast
Part further include positioned at die casting roller 17 and shear part 4 between die-casting module 9, die-casting module 9 include super-thin air cylinder 2 18,
The telescopic cylinder top of guide rail slide block 1, upper holder block 22 and lower lock block 21, super-thin air cylinder 2 18 is equipped with active joint 1,
Active joint 1 is connect by guide rail slide block 1 with upper holder block 22, is equipped on main engine bed 7 and is matched with guide rail slide block 1
The sliding slot one of conjunction；Lower lock block 21 is fixed on main engine bed 7, upper holder block 22 and lower lock block 21 be correspondingly arranged and copper busbar from the two it
Between pass through.Encoder 11 is used to measure to copper busbar length and feedback data is to control system 8, and control system 8 is according to volume
The data and target component that code device 11 uploads compare, and starting shearing part 4 is cut off when the two is equal.
Die casting roller 17 pushes down copper busbar, and copper busbar conveyer belt dynamic pressure is cast roller 17 and rotated, to make and die casting roller 17
The rotation of encoder 11 of connection achievees the purpose that counting.Telescopic-cylinder drives the upper holder block 22 being fixed on guide rail slide block 1 to move
Dynamic, lower lock block 21 is fixed, reaches molding purpose by 22 or so activity of upper holder block.
As shown in fig. 6, shearing part 4 includes super-thin air cylinder 3 23, guide rail slide block 2 25, upper cutter 26 and lower cutter 27,
Active joint 2 24 is installed at the top of the telescopic cylinder of super-thin air cylinder 3 23, active joint 2 24 by guide rail slide block 2 25 with it is upper
Cutter 26 connects, and is equipped with the sliding slot two matched with guide rail slide block 2 25 on main engine bed 7；One end of lower cutter 27 is fixed on master
On base 7, centre offers the hole passed through for copper busbar；Upper cutter 26 is corresponding with lower cutter 27 to be shifted to install.
Telescopic-cylinder drives the upper cutter 26 being fixed on guide rail slide block 2 25 mobile, and lower cutter 27 is fixed, by upper
26 or so activity of cutter achievees the purpose that shearing.
As shown in figure 8, blanking portion point includes material toggling component 6, material folding component 10 and the support component being mounted on main engine bed 7
29, material toggling component 6 includes three axis cylinders 28, and material folding component 10 includes finger cylinder 30, and finger cylinder 30 is used to clamp copper busbar,
Three axis cylinders 28 are mounted in support component 29 and for pulling out copper busbar, and material supporting rack 5 is correspondingly arranged at material toggling component 6 and material folding
The bottom end of component 10.
The retraction of finger cylinder 30 clamps copper busbar, and then three axis cylinders 28 retraction pulls out copper busbar, subsequently finger cylinder
30 unclamp, and copper busbar is fallen on material supporting rack 5 and material toggling is completed.
Data transmission stream journey part: manufacturing parameter is inputted by man-machine interface 1, then control is transferred to by man-machine interface 1
System 8, operator, which also needs to start by man-machine interface 1, to be produced.Control system 8 acquires the parameter of encoder 11, and does phase
The movement answered, reaches production purpose, and control system 8 records creation data in real time.
Processing method applied to above-mentioned copper busbar processing unit (plant), comprising the following steps:
1) copper busbar raw material is placed on the round turntable of material frame 2, the end of a thread of copper busbar initially passes through straightening roller 13
It is then passed through the feeding end that die casting roller 17 is extend into after a pair of of pressure roller 14；
2) device starts, and motor drives 13 high speed rotation of straightening roller, another motor band rotation conveying copper of dynamic pressure roller 14
Bus；
3) after copper busbar enters die casting roller 17, the encoder 11 connecting with die casting roller 17 is used for die casting roller 17
Rotation is counted, and after counting reaches setting value, the telescopic rod of super-thin air cylinder 1 stretches out, and copper busbar is clamped in telescopic rod
Top and stop steel part 15 between, copper busbar stop conveying；
4) super-thin air cylinder 2 18 in die-casting module 9 starts to work and carries out die cast to copper busbar；
5) after the completion of die casting, the telescopic rod of super-thin air cylinder 1 bounces back, and copper busbar continues to be fed forward；
6) while copper busbar continues to be fed forward, encoder 11 is started counting, and reaches the precast length setting of copper busbar
After value, the telescopic rod of super-thin air cylinder 1 stretches out, and copper busbar is clamped in the top of telescopic rod and is stopped between steel part 15, copper is female
Line stops conveying；
7) telescopic rod for shearing super-thin air cylinder 3 23 in part 4 stretches out, and the Forward of upper cutter 26 is driven to cut off copper busbar；
8) step 1) -7 is repeated) while processed to next section of copper busbar, copper busbar that previous step is shear off
It is clamped through finger cylinder 30, finger cylinder 30 is unclamped after material toggling cylinder retraction pulls out copper busbar, and copper busbar after processing is completed is fallen
Enter in material supporting rack 5.
The processing unit (plant) and processing method of copper busbar in the utility model are a kind of quantitative (arbitrarily settings of copper busbar fixed length
Parameter value) front end forms plus the processing method of shearing one.This processing method realizes product and becomes to produce from raw material supplied materials
Required finished product materials, the completion that all process procedures settle at one go in the enclosed space, pass through process control and mechanical structure
Automated production processing method is completed in cooperation.This method succinctly conveniently saves labour turnover, and avoids manually direct with production link
Contact causes mechanical damage and personal injury.
This method self-feeding automatic alignment, is automatically cut off, automatic extruding, automatic blanking, and is linked with control system 8
Realize data input and output；Linkage control is carried out using control system 8, convenient for cooperating with other production links；Notch
Smooth impulse- free robustness, any surface finish without scratch damage；It realizes the automatic call parameters of equipment, without adjusting device parameter, reduces straightening
When wire rod waste, save human time.
Specific case is applied in the utility model to be expounded the principles of the present invention and embodiment, it is above
The explanation of embodiment is merely used to help understand the method and its core concept of the utility model；Meanwhile for the one of this field
As technical staff, based on the idea of the present invention, there will be changes in the specific implementation manner and application range.To sum up
Described, the content of the present specification should not be construed as a limitation of the present invention.
Claims (8)
1. a kind of copper busbar processing unit (plant), it is characterised in that: including electrically connecting and being sequentially arranged on main engine bed with control system
Material frame, traction be straightened part, brake start and stop part, die cast part, shearing part and blanking part, with pedestal
Copper busbar raw material are carried on the material frame that round turntable is constituted, the end of a thread of the copper busbar raw material passes through described lead
It is pulled and extend into the feeding end of the die cast part behind straight part；Part and the die cast part is straightened in the traction
Between be provided with the brake start and stop part, the shearing part, the blanking portion is arranged in the end of the die cast part
The material supporting rack divided is located at the bottom side of the shearing part.
2. copper busbar processing unit (plant) according to claim 1, it is characterised in that: it includes draw groups that part, which is straightened, in the traction
Part, two straightening rollers composition that the traction component is driven by motor, the end of a thread of the copper busbar raw material pass through two institutes
Enter the die cast part after stating the gap between straightening roller.
3. copper busbar processing unit (plant) according to claim 2, it is characterised in that: it further includes straightening that part, which is straightened, in the traction
Component, the straightening component include motor-driven a pair of of pressure roller, and the groove for placing copper busbar is offered on the pressure roller；
Different motor drivens are respectively adopted from the pressure roller in two straightening rollers.
4. copper busbar processing unit (plant) according to claim 1, it is characterised in that: the brake start and stop part includes ultra-thin gas
Cylinder one and blocking steel part, the telescopic rod top for stopping steel part to be set to the super-thin air cylinder one, copper busbar pass through described stretch
Enter the die cast part behind the top of contracting bar and the position stopped between steel part.
5. copper busbar processing unit (plant) according to claim 1, it is characterised in that: the die cast part includes a pair of of pressure
Roller and encoder are cast, for pushing down copper busbar, the encoder connect and be used for the die casting roller die casting roller
The rotation of the die casting roller is counted.
6. copper busbar processing unit (plant) according to claim 5, it is characterised in that: the die cast part further includes being located at
Die-casting module between the die casting roller and the cut part point, the die-casting module includes super-thin air cylinder two, guide rail slide block
One, the telescopic cylinder top of upper holder block and lower lock block, the super-thin air cylinder two is equipped with active joint one, the active joint one
It is connect with the upper holder block by the guide rail slide block one, is equipped on the main engine bed and is matched with the guide rail slide block one
Sliding slot one；The lower lock block is fixed on the main engine bed, the upper holder block and the lower lock block be correspondingly arranged and copper busbar from
It passes through between the two.
7. copper busbar processing unit (plant) according to claim 1, it is characterised in that: the cut part point includes super-thin air cylinder
Three, the telescopic cylinder top of guide rail slide block two, upper cutter and lower cutter, the super-thin air cylinder three is equipped with active joint two, institute
It states active joint two to connect by the guide rail slide block two with the upper cutter, be equipped on the main engine bed sliding with the guide rail
The sliding slot two that block two matches；One end of the lower cutter is fixed on the main engine bed, and centre is offered wears for copper busbar
The hole crossed；The upper cutter is corresponding with the lower cutter to be shifted to install.
8. copper busbar processing unit (plant) according to claim 1, it is characterised in that: the blanking portion point is described including being mounted on
Material toggling component, material folding component and support component on main engine bed, the material toggling component include three axis cylinders, the material folding component packet
Finger cylinder is included, for clamping copper busbar, the three axis cylinder is mounted in the support component and is used for the finger cylinder
Copper busbar is pulled out, the material supporting rack is correspondingly arranged at the bottom end of the material toggling component and material folding component.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920005343.5U CN209288170U (en) | 2019-01-03 | 2019-01-03 | A kind of copper busbar processing unit (plant) |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920005343.5U CN209288170U (en) | 2019-01-03 | 2019-01-03 | A kind of copper busbar processing unit (plant) |
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| Publication Number | Publication Date |
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| CN209288170U true CN209288170U (en) | 2019-08-23 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109482789A (en) * | 2019-01-03 | 2019-03-19 | 昌遂控股(深圳)有限公司 | A kind of copper busbar processing unit (plant) and processing method |
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2019
- 2019-01-03 CN CN201920005343.5U patent/CN209288170U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109482789A (en) * | 2019-01-03 | 2019-03-19 | 昌遂控股(深圳)有限公司 | A kind of copper busbar processing unit (plant) and processing method |
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