CN211465469U - Anti-seismic support profile production line - Google Patents
Anti-seismic support profile production line Download PDFInfo
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- CN211465469U CN211465469U CN201921608713.0U CN201921608713U CN211465469U CN 211465469 U CN211465469 U CN 211465469U CN 201921608713 U CN201921608713 U CN 201921608713U CN 211465469 U CN211465469 U CN 211465469U
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Abstract
The utility model discloses an antidetonation support section bar production water line, hoist engine, the sheet material that sets gradually around including carry stop device, pneumatic clamp feeder, former material trimmer, hydraulic pressure trimmer, section bar straightening machine and section bar cutter, utilize the utility model discloses a method of antidetonation support section bar production water line production section bar all carries out the aligning operation around the production of section bar, and the section bar of producing is straight, and the surface is flawless, and degree of automation is high, and production cycle is short, and production efficiency is high, and low in labor strength is applicable to the antidetonation support section bar of the different specifications of production.
Description
Technical Field
The utility model relates to the field of machine-building, especially, relate to an antidetonation support section bar production water line.
Background
The existing axial-flow fire-fighting fan is installed on an anti-seismic support, the anti-seismic support is a section bar, the section bar needs to be manufactured through processes of extrusion, cutting and the like, at present, the section bar is mostly produced through a manual pressing die, the production period is long, and the production efficiency is low.
Therefore, the technical personnel in the field are dedicated to develop a production line of the anti-seismic support section bar with high automation degree.
Disclosure of Invention
In view of the above-mentioned defect of prior art, the utility model aims to solve the technical problem that an antidetonation support section bar production water line that degree of automation is high is provided.
In order to achieve the purpose, the utility model provides an anti-seismic support profile production line, which comprises a winch, a plate conveying and limiting device, a pneumatic clamping and feeding machine, a raw material shaping machine, a hydraulic shaping machine, a profile straightening machine and a profile cutting machine which are sequentially arranged from front to back;
the winch comprises a rotating frame and a first motor which is connected with the rotating frame and drives the rotating frame to rotate;
the plate conveying limiting device comprises a conveying limiting frame, and an upper limiting sensor and a lower limiting sensor which are arranged at the upper end and the lower end of the conveying limiting frame;
the pneumatic clamping feeder comprises a feeding rack, a conveying rotating shaft and a pressing shaft, wherein the conveying rotating shaft and the pressing shaft are mounted on the feeding rack, the conveying rotating shaft is connected with a second motor for driving the conveying rotating shaft to rotate, the trend of the pressing shaft is parallel to that of the conveying rotating shaft, and the pressing shaft is connected with a pressing cylinder for pushing the pressing shaft to be close to the conveying rotating shaft;
the raw material shaping machine comprises a shaping rack, an upper shaping die and a lower shaping die, wherein the upper shaping die and the lower shaping die are mounted on the shaping rack;
the hydraulic shaping machine comprises a hydraulic shaping frame, and a shaping roller and a shaping pressure roller which are arranged on the hydraulic shaping frame, wherein the shaping roller is connected with a third motor for driving the shaping roller to operate, the shaping pressure roller is positioned above the shaping roller and is connected with a shaping cylinder for driving the shaping roller to move up and down, and the shaping roller and the shaping pressure roller are provided with a plurality of groups which are sequentially arranged from front to back;
the section straightening machine comprises a section straightening machine base, and a transverse straightening mechanism and two longitudinal straightening mechanisms which are sequentially arranged on the section straightening machine base from front to back, wherein the transverse straightening mechanism comprises two transverse straightening wheels which are transversely symmetrically arranged, and the longitudinal straightening mechanism comprises two longitudinal straightening wheels which are longitudinally symmetrically arranged;
the section cutting machine comprises a section cutting machine base and a cutting frame arranged on the section cutting machine base, wherein the upper end of the cutting frame is provided with a cutting upper die capable of moving up and down, the lower end of the cutting frame is provided with a cutting lower die opposite to the cutting upper die, the cutting upper die is connected with a cutting oil cylinder driving the cutting upper die to move up and down, and the cutting oil cylinder is connected with a second oil pressure pump driving the cutting oil cylinder to operate;
the first motor, the upper limit sensor, the lower limit sensor, the second motor, the pressing cylinder, the first oil pressure pump, the third motor and the second oil pressure pump are electrically connected with a central control device.
The rotating frame is arranged on a supporting leg.
The two pressing cylinders are arranged and are respectively positioned at two ends of the pressing shaft; the front end of the feeding rack is also provided with an arc-shaped feeding plate.
The shaping oil cylinder is provided with three side by side, the three shaping oil cylinders are connected with a synchronous hydraulic servo distribution valve and a first reversing valve pressure valve group, and the shaping oil cylinder, the synchronous hydraulic servo distribution valve, the first reversing valve pressure valve group and the first oil hydraulic pump are sequentially connected.
The third motor is connected with the shaping roller through a speed reducer; the shaping idler wheels are connected with chain wheels which rotate synchronously with the shaping idler wheels, and chains are sleeved on all the chain wheels.
The transverse straightening mechanism further comprises a transverse straightening seat and a transverse screw which penetrates through the transverse straightening seat and is in threaded connection with the transverse straightening seat, one end of the transverse screw is fixedly connected with a transverse pressing block, a front transverse straightening wheel and a rear transverse straightening wheel are mounted on the transverse pressing block, the transverse straightening wheels can only rotate circumferentially but cannot move axially, and two symmetrical groups of the two transverse straightening wheels, the transverse pressing block, the transverse screw and the transverse straightening seat are arranged;
the longitudinal straightening mechanism further comprises a longitudinal straightening seat, a longitudinal moving block and a longitudinal fixing block, the longitudinal moving block is installed at the upper end of the longitudinal straightening seat, the longitudinal fixing block is installed at the lower end of the longitudinal straightening seat, a longitudinal screw penetrates through the longitudinal moving block and is in threaded connection with the top of the longitudinal straightening seat, one longitudinal straightening wheel is installed on the longitudinal moving block, and the other longitudinal straightening wheel is installed on the longitudinal fixing block.
The cutting oil cylinder is connected with the second oil hydraulic pump through a second reversing valve pressure valve group; the bottom of cutting off the mould is provided with the cutter, cut off the lower mould and be provided with and be located the cutting off mouth of cutter below.
The utility model has the advantages that: the utility model discloses an antidetonation support section bar production water line, hoist engine, the sheet material that sets gradually around including carry stop device, pneumatic clamp feeder, former material trimmer, hydraulic pressure trimmer, section bar straightening machine and section bar cutter, utilize the utility model discloses a method of antidetonation support section bar production water line production section bar all carries out the aligning operation around the production of section bar, and the section bar of producing is straight, and the surface does not have the flaw, and degree of automation is high, and production cycle is short, and production efficiency is high, and low in labor strength is applicable to the antidetonation support section bar of producing different specifications.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a schematic view of the structure of the hoist;
FIG. 3 is a schematic structural view of a plate conveying limiting device;
FIG. 4 is a schematic diagram of a pneumatic clamp feeder;
FIG. 5 is a schematic view of the log trimmer;
FIG. 6 is a schematic structural view of a hydraulic trimmer;
FIG. 7 is a schematic view of the structure of the section leveler;
FIG. 8 is a schematic structural view of a profile cutting machine;
fig. 9 is a partial structural view of the profile cutting machine.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and examples, wherein it is noted that, in the description of the invention, the terms "upper", "lower", "left", "right", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular manner, and therefore should not be construed as limiting the present invention. The terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
As shown in fig. 1 to 9, an antidetonation support section bar production water line, hoist engine 100, the sheet material that sets gradually including the front and back carries stop device 200, pneumatic clamp feeder 300, former material trimmer 400, hydraulic pressure trimmer 500, section bar straightener 600 and section bar cutter 700, utilize the utility model discloses a method of antidetonation support section bar production water line production section bar all carries out the aligning operation around the production of section bar, and the section bar of producing is straight, and the surface is flawless, and degree of automation is high, and production cycle is short, and production efficiency is high.
In this embodiment, the winding machine 100 includes a rotating frame 101 and a first motor 102 connected to the rotating frame 101 and driving the rotating frame to rotate; the rotating frame 101 is arranged on a supporting leg 103, and has good supporting effect, simple structure and stable output.
The plate conveying limiting device 200 comprises an upper limiting sensor 202 and a lower limiting sensor 203 which are arranged on a conveying limiting frame 201 and arranged at the upper end and the lower end of the conveying limiting frame 201, the upper limiting sensor 202 and the lower limiting sensor 203 limit the swing of the profile to ensure stable output, and when the profile touches the upper limiting sensor 202 or the lower limiting sensor 203, the rotating speed of the first motor 102 is automatically adjusted to adjust the conveying speed.
The pneumatic clamping feeder 300 comprises a feeding rack 301, a conveying rotating shaft 302 and a pressing shaft 303, wherein the conveying rotating shaft 302 and the pressing shaft 303 are installed on the feeding rack 301, the conveying rotating shaft 302 is connected with a second motor 304 for driving the conveying rotating shaft to rotate, the direction of the pressing shaft 303 is parallel to that of the conveying rotating shaft 302, and the pressing shaft 303 is connected with a pressing cylinder 305 for pushing the pressing shaft to be close to the conveying rotating shaft 302; the two pressing cylinders 305 are respectively arranged at two ends of the pressing shaft 303; the front end of the feeding rack 301 is also provided with an arc-shaped feeding plate 306, and the arc-shaped feeding plate 306 supports the section bar to play a certain protection role on the section bar; the profile is transported backward by being rotatably clamped by the transport rotating shaft 302 and the pressing shaft 303.
The log shaping machine 400 comprises a shaping frame 401, an upper shaping die 402 and a lower shaping die 403 which are arranged on the shaping frame 401, wherein the upper shaping die 402 is connected with a shaping oil cylinder 404 which drives the upper shaping die to move up and down, and the shaping oil cylinder 404 is connected with a first oil pressure pump 405 which drives the shaping oil cylinder 404 to operate; the three shaping oil cylinders 404 are arranged side by side, the three shaping oil cylinders 404 are connected with a synchronous hydraulic servo distribution valve 406 and a first reversing valve pressure valve group 407, and the shaping oil cylinders 404, the synchronous hydraulic servo distribution valve 406, the first reversing valve pressure valve group 407 and a first oil pressure pump 405 are sequentially connected; the first reversing valve pressure valve group 407 controls the upper shaping die 402 to move up and down by controlling the reversing action of the shaping oil cylinders 404, and the synchronous hydraulic servo distribution valve 406 distributes the same oil pressure to the three shaping oil cylinders 404, so that the pressure of the front end, the pressure of the middle end and the pressure of the rear end of the upper shaping die 402 are consistent, and the section bar cannot be crushed.
The hydraulic shaping machine 500 comprises a hydraulic shaping frame 501, and a shaping roller 502 and a shaping pressing wheel 503 which are arranged on the hydraulic shaping frame 501, wherein the shaping roller 502 is connected with a third motor 504 which drives the shaping roller to operate, the shaping pressing wheel 503 is positioned above the shaping roller 502 and is connected with a shaping cylinder 505 which drives the shaping roller to move up and down, and the shaping roller 502 and the shaping pressing wheel 503 are provided with a plurality of groups which are sequentially arranged from front to back; the third motor 504 is connected with the shaping roller 502 through a speed reducer 506; the shaping rollers 502 are connected with chain wheels which rotate synchronously with the shaping rollers, chains are sleeved on all the chain wheels, and the third motor 504 drives all the shaping rollers 502 to rotate synchronously through the chains and the chain wheels, so that the shaping rollers are tidy and consistent.
The section straightener 600 comprises a section straightening base 601, and a transverse straightening mechanism and two longitudinal straightening mechanisms which are sequentially installed on the section straightening base 601 from front to back, wherein the transverse straightening mechanism comprises two transverse straightening wheels 602 which are transversely symmetrically arranged, the longitudinal straightening mechanism comprises two longitudinal straightening wheels 603 which are longitudinally symmetrically arranged, the transverse straightening mechanism is used for straightening planes on the left side and the right side of the section, and the longitudinal straightening mechanism is used for straightening planes on the upper side and the lower side of the section.
The transverse straightening mechanism further comprises a transverse straightening seat 604 and a transverse screw 605 which penetrates through and is in threaded connection with the transverse straightening seat 604, one end of the transverse screw 605 is fixedly connected with a transverse pressing block 606, a front transverse straightening wheel 602 and a rear transverse straightening wheel 602 are mounted on the transverse pressing block 606, the transverse straightening wheels 602 can only rotate circumferentially but cannot move axially, two groups of the two transverse straightening wheels 602, the transverse pressing block 606, the transverse screw 605 and the transverse straightening seat 604 are symmetrically arranged, the section passes through the two groups of the transverse straightening mechanisms, and the transverse screw 605 is used for adjusting transverse pressure.
The longitudinal straightening mechanism further comprises a longitudinal straightening seat 607, a longitudinal moving block 608 arranged at the upper end of the longitudinal straightening seat 607 and a longitudinal fixing block 609 arranged at the lower end of the longitudinal straightening seat 607, the longitudinal moving block 608 is fixedly connected with a longitudinal screw 610 penetrating through and in threaded connection with the top of the longitudinal straightening seat 607, one longitudinal straightening wheel 603 is arranged on the longitudinal moving block 608, and the other longitudinal straightening wheel 603 is arranged on the longitudinal fixing block 609; the longitudinal screw 610 is used to adjust the longitudinal pressure, and in operation, the profile is pressed and conveyed backwards by the two longitudinal straightening wheels 603.
The section cutting machine 700 comprises a section cutting machine base 701 and a cutting frame 702 arranged on the section cutting machine base 701, wherein the upper end of the cutting frame 702 is provided with a cutting upper die 703 capable of moving up and down, the lower end of the cutting frame 702 is provided with a cutting lower die 704 opposite to the cutting upper die 703, the cutting upper die 703 is connected with a cutting oil cylinder 705 driving the cutting upper die to move up and down, and the cutting oil cylinder 705 is connected with a second oil pressure pump 706 driving the cutting oil cylinder to operate; the cut-off cylinder 705 and the second oil hydraulic pump 706 are connected by a second reversing valve pressure valve set 707; the bottom of the cutting upper die 703 is provided with a cutter 708, the cutting lower die 704 is provided with a cutting opening 709 below the cutter 708, the cutting opening 709 fixes the section bar, and the cutter 708 is used for cutting the section bar to obtain a required length.
The first motor 102, the upper limit sensor 202, the lower limit sensor 203, the second motor 304, the pressing cylinder 305, the first hydraulic pump 405, the third motor 504 and the second hydraulic pump 706 are electrically connected to a central control device, and the central control device controls the electrical components to ensure the stability of the operation of the whole production line.
The utility model also provides an adopt above-mentioned antidetonation support section bar production water line production section bar production method, including following step:
a. a winch 100 is adopted to output continuous section raw materials;
b. inputting continuous section raw materials into a pneumatic clamping feeder 300, starting a second motor 304 and a pressing cylinder 305, and outputting the continuous section materials into a raw material shaping machine 400;
c. starting a first oil pressure pump 405, straightening and pressing continuous sectional materials, and outputting the straightened and pressed continuous sectional material raw materials to a hydraulic shaping machine 500;
d. starting a third motor 504, rotating the shaping roller 502, pressing the straightened continuous profile raw material into a continuous profile with a required shape, and outputting the continuous profile with the required shape to the profile straightening machine 600;
e. adjusting the distance between the two transverse straightening wheels 602 and the distance between the two longitudinal straightening wheels 603 according to actual needs, straightening the continuous profile with the required shape again to obtain a straightened shaped profile, and conveying the straightened shaped profile to the profile cutting machine 700;
d. and starting a second oil pressure pump 706 to cut off the straightened shaped profile according to the length of the required profile to obtain a final finished product.
The foregoing has described in detail preferred embodiments of the present invention. It should be understood that numerous modifications and variations can be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions that can be obtained by a person skilled in the art through logic analysis, reasoning or limited experiments based on the prior art according to the concepts of the present invention should be within the scope of protection defined by the claims.
Claims (7)
1. The utility model provides an antidetonation support section bar production water line, characterized by: the device comprises a winch (100), a plate conveying limiting device (200), a pneumatic clamping and feeding machine (300), a raw material shaping machine (400), a hydraulic shaping machine (500), a section straightening machine (600) and a section cutting machine (700) which are sequentially arranged from front to back;
the winch (100) comprises a rotating frame (101) and a first motor (102) which is connected with the rotating frame (101) and drives the rotating frame to rotate;
the plate conveying limiting device (200) comprises a conveying limiting frame (201), and an upper limiting sensor (202) and a lower limiting sensor (203) which are arranged at the upper end and the lower end of the conveying limiting frame (201);
the pneumatic clamping feeder (300) comprises a feeding rack (301), and a conveying rotating shaft (302) and a pressing shaft (303) which are arranged on the feeding rack (301), wherein the conveying rotating shaft (302) is connected with a second motor (304) for driving the conveying rotating shaft to rotate, the direction of the pressing shaft (303) is parallel to the direction of the conveying rotating shaft (302), and the pressing shaft (303) is connected with a pressing cylinder (305) for pushing the pressing shaft to be close to the conveying rotating shaft (302);
the raw material shaping machine (400) comprises a shaping frame (401), and an upper shaping die (402) and a lower shaping die (403) which are arranged on the shaping frame (401), wherein the upper shaping die (402) is connected with a shaping oil cylinder (404) which drives the upper shaping die to move up and down, and the shaping oil cylinder (404) is connected with a first oil hydraulic pump (405) which drives the shaping oil cylinder (404) to operate;
the hydraulic shaping machine (500) comprises a hydraulic shaping frame (501), and a shaping roller (502) and a shaping pressure wheel (503) which are arranged on the hydraulic shaping frame (501), wherein the shaping roller (502) is connected with a third motor (504) for driving the shaping roller to operate, the shaping pressure wheel (503) is positioned above the shaping roller (502) and is connected with a shaping cylinder (505) for driving the shaping roller to move up and down, and the shaping roller (502) and the shaping pressure wheel (503) are provided with a plurality of groups which are sequentially arranged from front to back;
the section straightening machine (600) comprises a section straightening machine base (601), and a transverse straightening mechanism and two longitudinal straightening mechanisms which are sequentially installed on the section straightening machine base (601) from front to back, wherein the transverse straightening mechanism comprises two transverse straightening wheels (602) which are transversely symmetrically arranged, and the longitudinal straightening mechanism comprises two longitudinal straightening wheels (603) which are longitudinally symmetrically arranged;
the section cutting machine (700) comprises a section cutting machine base (701) and a cutting frame (702) arranged on the section cutting machine base (701), wherein the upper end of the cutting frame (702) is provided with a cutting upper die (703) capable of moving up and down, the lower end of the cutting frame is provided with a cutting lower die (704) opposite to the cutting upper die (703), the cutting upper die (703) is connected with a cutting oil cylinder (705) driving the cutting upper die to move up and down, and the cutting oil cylinder (705) is connected with a second oil hydraulic pump (706) driving the cutting oil cylinder (705) to operate;
the first motor (102), the upper limit sensor (202), the lower limit sensor (203), the second motor (304), the pressing cylinder (305), the first oil pressure pump (405), the third motor (504) and the second oil pressure pump (706) are electrically connected with a central control device.
2. An anti-seismic support profile production line as defined in claim 1, wherein: the rotating frame (101) is arranged on a supporting leg (103).
3. An anti-seismic support profile production line as defined in claim 1, wherein: the two pressing air cylinders (305) are arranged and are respectively positioned at two ends of the pressing shaft (303); the front end of the feeding rack (301) is also provided with an arc-shaped feeding plate (306).
4. An anti-seismic support profile production line as defined in claim 1, wherein: the three shaping oil cylinders (404) are arranged side by side, the three shaping oil cylinders (404) are connected with a synchronous hydraulic servo distribution valve (406) and a first reversing valve pressure valve group (407), and the shaping oil cylinders (404), the synchronous hydraulic servo distribution valve (406), the first reversing valve pressure valve group (407) and the first oil pressure pump (405) are sequentially connected.
5. An anti-seismic support profile production line as defined in claim 1, wherein: the third motor (504) is connected with the shaping roller (502) through a speed reducer (506); the shaping roller (502) is connected with chain wheels which synchronously rotate with the shaping roller, and chains are sleeved on all the chain wheels.
6. An anti-seismic support profile production line as defined in claim 1, wherein: the transverse straightening mechanism further comprises a transverse straightening seat (604) and a transverse screw (605) which penetrates through the transverse straightening seat (604) and is in threaded connection with the transverse straightening seat (604), one end of the transverse screw (605) is fixedly connected with a transverse pressing block (606), a front transverse straightening wheel and a rear transverse straightening wheel (602) are mounted on the transverse pressing block (606), the transverse straightening wheels (602) can only rotate circumferentially but cannot move axially, and two symmetrical groups of the two transverse straightening wheels (602), the transverse pressing block (606), the transverse screw (605) and the transverse straightening seat (604) are arranged;
the longitudinal straightening mechanism further comprises a longitudinal straightening seat (607), a longitudinal moving block (608) mounted at the upper end of the longitudinal straightening seat (607) and a longitudinal fixing block (609) at the lower end of the longitudinal straightening seat (607), the longitudinal moving block (608) is fixedly connected with a longitudinal screw (610) penetrating through and in threaded connection with the top of the longitudinal straightening seat (607), one longitudinal straightening wheel (603) is mounted on the longitudinal moving block (608), and the other longitudinal straightening wheel (603) is mounted on the longitudinal fixing block (609).
7. An anti-seismic support profile production line as defined in claim 1, wherein: the cut-off oil cylinder (705) is connected with the second oil hydraulic pump (706) through a second reversing valve pressure valve group (707); the bottom of the cutting upper die (703) is provided with a cutter (708), and the cutting lower die (704) is provided with a cutting opening (709) below the cutter (708).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921608713.0U CN211465469U (en) | 2019-09-25 | 2019-09-25 | Anti-seismic support profile production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921608713.0U CN211465469U (en) | 2019-09-25 | 2019-09-25 | Anti-seismic support profile production line |
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| Publication Number | Publication Date |
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| CN211465469U true CN211465469U (en) | 2020-09-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921608713.0U Active CN211465469U (en) | 2019-09-25 | 2019-09-25 | Anti-seismic support profile production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110561130A (en) * | 2019-09-25 | 2019-12-13 | 重庆郎拓通风设备有限公司 | anti-seismic support profile production line and profile production method |
-
2019
- 2019-09-25 CN CN201921608713.0U patent/CN211465469U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110561130A (en) * | 2019-09-25 | 2019-12-13 | 重庆郎拓通风设备有限公司 | anti-seismic support profile production line and profile production method |
| CN110561130B (en) * | 2019-09-25 | 2024-07-09 | 重庆郎拓通风设备有限公司 | Anti-seismic bracket profile production line and profile production method |
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