CN110102669A - A kind of high efficient full automatic cable shearing equipment - Google Patents
A kind of high efficient full automatic cable shearing equipment Download PDFInfo
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- CN110102669A CN110102669A CN201910517723.1A CN201910517723A CN110102669A CN 110102669 A CN110102669 A CN 110102669A CN 201910517723 A CN201910517723 A CN 201910517723A CN 110102669 A CN110102669 A CN 110102669A
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- 238000010008 shearing Methods 0.000 title claims abstract description 61
- 238000012545 processing Methods 0.000 claims abstract description 81
- 238000001514 detection method Methods 0.000 claims abstract description 11
- 238000009499 grossing Methods 0.000 claims abstract description 9
- 241000606750 Actinobacillus Species 0.000 claims abstract description 8
- 239000002184 metal Substances 0.000 claims description 26
- 229910052751 metal Inorganic materials 0.000 claims description 26
- 230000007246 mechanism Effects 0.000 claims description 25
- 238000005259 measurement Methods 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000001276 controlling effect Effects 0.000 claims description 3
- 230000000875 corresponding effect Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 208000033748 Device issues Diseases 0.000 claims 1
- 238000007689 inspection Methods 0.000 abstract description 7
- 238000010276 construction Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 241000237858 Gastropoda Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
- B21F1/026—Straightening and cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
- B21F23/002—Feeding means specially adapted for handling various diameters of wire or rod
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a kind of high efficient full automatic cable shearing equipments, including actinobacillus device, cable detecting device, smoothing pre-tightening apparatus, specified length shearing apparatus.The present invention is by inputting central processing unit for the shearing size of cable, pre-set programs through central processing unit are converted to unwrapping wire, cable detection, smoothing pre-tightens, the work order of cutting to length, it is uneven to solve cable intercepted length in the prior art, the not high technical problem of standardization level, it can be according to automatic inspection line cable diameter in cable shear history, and it is automatically adjusted and is positioned according to cable diameter, it can according to need under the control of central processing unit and scale interception carried out to cable automatically, realize the full-automation of cable shearing, provide working efficiency, improve power construction quality.
Description
Technical field
The present invention relates to cable shearing technique field more particularly to a kind of high efficient full automatic cable shearing equipments.
Background technique
Cable is the general designation of optical cable, cable and other items.There are many uses of the cable, is mainly used for control installation, connection is set
It is standby, the multiple actions such as transmit electric power, be common and indispensable article in daily life.In power construction, it will usually root
Factually coiled cable is intercepted certain segment length by border need of work, and traditional cable shearing is mainly manually grasped using wire nipper
Make, large labor intensity, working efficiency is low；With the development of economy, also occur mechanical cable shear in the market, but
It is most of based on semi-automation, the length for intercepting cable is uneven, and standardization level is not high, affects power construction matter
Amount.
Summary of the invention
In view of the above shortcomings of the prior art, it is an object of the present invention to provide a kind of automatic positionings, scale, and it is equal to shear segment length
Full-automatic cable shearing equipment even, that work efficiency is high.
To reach above-mentioned technical purpose, the technical scheme adopted by the invention is that: a kind of shearing of high efficient full automatic cable is set
It is standby, including actinobacillus device, cable detecting device, smoothing pre-tightening apparatus, specified length shearing apparatus, the actinobacillus device is provided with unwrapping wire
Bracket is equipped with cable disc on the wire-unfolding rack, and the side of the wire-unfolding rack is provided with unwrapping wire power motor, the unwrapping wire
Power motor is connected with the unwrapping wire drive control unit of setting thereunder, and laser drum is arranged in the bottom of the wire-unfolding rack
Detector, the laser drum detector are electrically connected with the unwrapping wire drive control unit, the unwrapping wire drive control unit with
Central processing unit connection in specified length shearing apparatus is set；The cable detecting device includes cabinet body, the cabinet body top peace
Equipped with laser line footpath measuring appliance, cable guide mechanism is provided on the left of the laser line footpath measuring appliance, the laser line footpath is surveyed
It is provided with metal thread break detector on the right side of measuring device, is arranged at intervals with cable conveyer on the right side of the metal thread break detector
Structure, the cable conveying mechanism are electrically connected with the cable feed drive control unit of setting cabinet body lower part, and the cable conveying is driven
Dynamic control unit is electrically connected with the central processing unit, and Measurement and Data Processing unit, the measurement number are additionally provided in the cabinet body
It is electrically connected according to processing unit with the central processing unit；The smoothing pre-tightening apparatus is equipped with multiple pneumatic pre- bearings up pulley, the multiple
Pneumatic pre- bearing up pulley is connect with electropneumatic stress adjusting control valve gas respectively, the external sky of electropneumatic stress adjusting control valve
Air compressor, while being electrically connected with central processing unit；The side of the specified length shearing apparatus is equipped with swage, the swage
One end be equipped with rotary counter, the rotary counter is electrically connected with the central processing unit, and the cutting to length fills
The inside set is equipped with traction wire feeder and adjustable shear cutter, and the left side of the adjustable shear cutter is equipped with thread shearing and adjusts list
Member, the right side of adjustable shear cutter are equipped with the shearing of line tail and adjust unit, the traction wire feeder and traction drive control unit electricity
Connection, the traction drive control unit connect with the central processing unit, the adjustable shear cutter similarly with it is described in
Central processor connection, the top of the position shearing device are equipped with state display and input keyboard, the state display and
Input keyboard is connect with the central processing unit respectively by data line.
Further, the laser drum detector is used to detect the number of cables on cable disc, the laser cable inspection
It surveys device to connect with the unwrapping wire drive control unit, the unwrapping wire drive control unit gets described automatically in normal work
The feedback signal of laser cable detector can automatically control the revolving speed of unwrapping wire power motor according to the disk diameter of cable on cable disc,
I.e. in the case where cable transmission speed is certain, the number of cables on cable disc is fewer, and revolving speed is faster, otherwise on the contrary.
Further, the laser line footpath measuring appliance is connect with Measurement and Data Processing unit, the Measurement and Data Processing list
First automatic feedback signal for obtaining laser line footpath measuring appliance, is then forwarded to central processing unit after data processing and is converted to correlation
Work order.
Further, the metal thread break detector is used for the on off operating mode of detection line cable core, the metal broken string inspection
It surveys device to connect with the cable feed drive control unit, the cable feed drive control unit obtains metal broken string inspection automatically
The feedback signal for surveying device, so that controlling cable conveying mechanism starts or stops；Pass through the cable feed drive control unit
Feedback signal is converted into other work orders to central processing unit.
Further, the cable guide mechanism includes two guide wheel groups, and each guide wheel group is provided with to be led above and below
Wheel, is provided with tension spring I between the upper and lower guide wheel, can adapt to cable diameter automatically when cable passes through；The line
Cable conveying mechanism is provided with conveying power motor, and the output shaft of the conveying power motor is connected with turbine and worm group, the whirlpool
Belt pulley is provided in worm and gear group, the turbine and worm group is connect by belt with active guide wheel, above the active guide wheel
Equipped with driven guide wheel, tension spring II is connected between the active guide wheel and driven guide wheel.
Further, it is five that the multiple pneumatic pre- bearing up pulley, which goes to upper and lower structure setting, i.e. setting three above, below
Setting two, each pneumatic pre- bearing up pulley includes cylinder, pre- bearing up pulley and preloading spring, wherein embedded with pressure in the cylinder
Force snesor, the pressure sensor are connect with the central processing unit.
Further, the swage includes upper and lower two rows of alignment guide wheels, and cable is worn in the centre of two rows of alignment guide wheels
It crosses, alignment processing effectively can be carried out to cable；One end of the swage is equipped with rotary counter, can be accurate
The intercepted length of cable is measured, and the data are fed back into central processing unit in time.
It further, include traction guide wheel group and traction power motor, the traction guide wheel group in the traction wire feeder
It works under the drive of traction power motor, the traction power motor operates under the control of traction drive control unit, institute
State the action command that traction drive control unit is issued for executing the central processing unit；The adjustable shear cutter is numerical control
Self-action adjustable shear cutter, and in the works under instruction of central processing unit, the gap of cutter can be adjusted according to cable diameter,
By the shear parameters of thread shearing control unit and line tail shearing property unit adjustable the end of a thread and line tail, in central processing
The shearing work of cable is completed under the pre-set programs of device；Conducting wire is equipped between the traction wire feeder and the adjustable shear cutter
Mechanism, the cable mainly to come to traction wire feeder conveying are played a supporting role, and prevent cable from hanging naturally.
Further, the state display and central processing unit data connection can be sheared comprehensive with real-time display cable
Working condition is closed, intuitively reflects the operating condition of each working stage, and have the function of alarm indication；The input keyboard
With central processing unit data connection, it is mainly used for the shearing size of cable inputting central processing unit, passes through central processing unit
Pre-set programs are converted to corresponding action command.
The beneficial effects of the present invention are:
By the way that the shearing size of cable is inputted central processing unit, the pre-set programs through central processing unit are converted to the present invention
Unwrapping wire, cable detection, smoothing pre-tighten, the work order of cutting to length, solves in the prior art that cable intercepted length is uneven,
The not high technical problem of standardization level, can be according to automatic inspection line cable diameter, and according to cable in cable shear history
Diameter automatic adjustment positioning, can according to need under the control of central processing unit and carries out scale interception to cable automatically, realize
The full-automation of cable shearing, provides working efficiency, ensure that power construction quality.
Detailed description of the invention
Fig. 1 is that high efficient full automatic cable of the invention shears device structure schematic diagram.
Fig. 2 is actinobacillus device structural schematic diagram of the invention
Fig. 3 is cable guide mechanism structure schematic diagram of the invention.
Fig. 4 is metal thread break detector structural schematic diagram of the invention.
Fig. 5 is cable conveying mechanism structure schematic diagram of the invention
Fig. 6 is pneumatic pre- wheel structure schematic diagram of the invention.
Fig. 7 is revolution meter structural schematic diagram of the invention.
Fig. 8 is adjustable shear cutter structure schematic diagram of the invention.
In figure: 1- wire-unfolding rack, 2- cable disc, 3- unwrapping wire power motor, 4- unwrapping wire drive control unit, 5- laser drum
Detector, 6- central processing unit, 7- cabinet body, 8- laser line footpath measuring appliance, 9- cable guide mechanism, 10- metal thread break detector,
The pneumatic pre- bearing up pulley of 11- cable conveying mechanism, 12- cable feed drive control unit, 13- Measurement and Data Processing unit, 14-, 15-
Electropneumatic stress adjusting control valve, 16- swage, 17- rotary counter, 18- draw wire feeder, 19- adjustable shear knife
Tool, 20- thread shearing adjust unit, 21- line tail shearing adjust unit, 22- traction drive control unit, 23- state display,
24- input keyboard, 901- guide wheel, 902- tension spring I, 1001- uplink sliding rail, 1002- downlink sliding rail, 1003- sliding rail rack,
1004- metal detection driving motor, 1005- lead screw, 1006- metal sensor, 1101- convey power motor, 1102- turbine snail
Bar group, 1103- active guide wheel, the driven guide wheel of 1104-, 1105- tension spring II, 1401- cylinder 1, the pre- bearing up pulley of 1402-, 1403-
Preloading spring, 1601- alignment guide wheel, 1901- shearing power motor, 1902- turn-screw, the upper cutting die of 1903-, 1904- are cut
Mould, the silent lead limit switch of 1905- cutter, 1906- cutting tool placket lead limit switch, 1907- cutter gap adjustment bar.
Specific embodiment
For make the present invention realize technological means, creation characteristic, reach purpose and effect more clearly and be apparent to, under
The present invention is further described with reference to the drawings and specific embodiments in face.
Referring to Fig.1 shown in -6, a kind of high efficient full automatic cable shearing equipment provided by the invention, including actinobacillus device, line
Cable detection device, smoothing pre-tightening apparatus, specified length shearing apparatus, actinobacillus device are provided with wire-unfolding rack 1, install on wire-unfolding rack 1
There is a cable disc 2, the side of wire-unfolding rack 1 is provided with unwrapping wire power motor 3, the putting thereunder with setting of unwrapping wire power motor 3
Line drive control unit 4 is connected, and laser drum detector 5, laser drum detector 5 and institute is arranged in the bottom of wire-unfolding rack 1
State the electrical connection of unwrapping wire drive control unit 4, unwrapping wire drive control unit 4 and the central processing unit being arranged in specified length shearing apparatus
6 connections；Cable detecting device includes cabinet body 7, and 7 top of cabinet body is equipped with laser line footpath measuring appliance 8, laser line footpath measuring appliance 8
Left side is provided with cable guide mechanism 9, and the right side of laser line footpath measuring appliance 8 is provided with metal thread break detector 10, metal broken string
The right side of detector 10 is arranged at intervals with cable conveying mechanism 11, the cable conveying of cable conveying mechanism 11 and setting cabinet body lower part
Drive control unit 12 is electrically connected, and cable feed drive control unit 12 is electrically connected with central processing unit 6, is additionally provided in cabinet body 1
Measurement and Data Processing unit 13, Measurement and Data Processing unit 13 are connect with central processing unit electricity 6；Pre-tightening apparatus is smoothed equipped with multiple
Pneumatic directive wheel 14, multiple pneumatic directive wheels 14 are connect with 15 gas of electropneumatic stress adjusting control valve respectively, and electropneumatic is answered
The external air compressor of power adjusting control valve 15, while being electrically connected with central processing unit 6；The side of specified length shearing apparatus is equipped with
One end of swage 16, swage 16 is equipped with rotary counter 17, and rotary counter 17 is electrically connected with central processing unit 6,
The inside of specified length shearing apparatus is equipped with traction wire feeder 18 and adjustable shear cutter 19, and the left side of adjustable shear cutter 19 is equipped with line
Head, which is sheared, adjusts unit 20, and the right side of adjustable shear cutter 19 is equipped with the shearing of line tail and adjusts unit 21, draws wire feeder 18 and leads
Draw the electrical connection of drive control unit 22, traction drive control unit 22 is connect with the central processing unit 6, adjustable shear cutter 19
It is similarly connect with central processing unit 6, the top state display screen 23 and input keyboard 24 of position shearing device, state display
23 and input keyboard 24 connect with the central processing unit 6 respectively by data line.
By using above-mentioned technical proposal, the present invention solves in the prior art that cable intercepted length is uneven, standardization
The not high technical problem of degree, in cable shear history can according to automatic inspection line cable diameter, and according to cable diameter from
It is dynamic to adjust positioning, it can according to need under the control of central processing unit pre-set programs and scale interception carried out to cable automatically, adopt
The full-automation that cable shearing is realized with human-computer interaction technology keeps cable shearing more standardized, saves a large amount of manpower
Cost provides working efficiency, ensure that power construction quality.
Based on the above-mentioned technical proposal, laser drum detector 5 is used to detect the number of cables on cable disc 2 in the present invention,
Laser cable detector 5 is connect with unwrapping wire drive control unit 4, and unwrapping wire drive control unit 4 obtains automatically in normal work
To the feedback signal of the laser cable detector, unwrapping wire power motor 3 can be automatically controlled according to the disk diameter of cable on cable disc 2
Revolving speed, i.e., in the case where cable transmission speed is certain, the number of cables on cable disc 2 is fewer, and revolving speed is faster, otherwise phase
Instead.The effect of this structure is, can adjust the revolving speed of cable disc in real time according to the operating condition of whole equipment, to reach
The technical effect of synchronous operation, prevents that unwrapping wire is too fast to cause cable to overstock or the excessively slow cable of unwrapping wire the phenomenon that being pulled off.
Based on the above embodiment, laser line footpath measuring appliance 8 is connect with Measurement and Data Processing unit 13 in the present invention, measures number
The feedback signal for obtaining laser line footpath measuring appliance 8 automatically according to processing unit 13, is then forwarded to central processing after data processing
Device is converted to relevant work order.Cable can be made to adapt to the gap of each station directive wheel automatically by this structure, led
It realizes during drawing and reasonably positions, and by line footpath related data real-time display on state display, so that the work of equipment
State is more intuitive, operates more convenient.
Based on the above embodiment, on off operating mode of the metal thread break detector 10 for detection line cable core in the present invention, gold
Belong to thread break detector 10 to connect with cable feed drive control unit 12, cable feed drive control unit 12 obtains metal automatically
The feedback signal of thread break detector 10, so that controlling cable conveying mechanism 11 starts or stops；It is conveyed and is driven by the cable
Dynamic 12 feedback signal of control unit is converted into other work orders to central processing unit 6.In said structure, metal burn out detection
Device 10 includes uplink sliding rail 1001, downlink sliding rail 1002 and sliding rail rack 1003, and uplink sliding rail 1001, downlink sliding rail 1002 are installed
On sliding rail rack 1003, uplink sliding rail 1001, downlink sliding rail 1002 middle lower section be provided with metal detection driving motor 1004,
The output shaft of metal detection driving motor 1004 is connected with lead screw 1005, and the two sides installation settings of lead screw 1005 has multiple metals to pass
Sensor 1006, multiple metal sensors 1006 are separately fixed on uplink sliding rail 1001 and downlink sliding rail 1002.Metal broken string inspection
Surveying device 10 can drive lead screw 1005 to rotate according to cable line footpath size, metal detection driving motor 1004, and lead screw 1005 affects
Row sliding rail 1001 and downlink sliding rail 1002 slide up and down, to adjust the distance of upper and lower four metal sensors 1006, improve gold
Belong to the reliability of sensor 1006.
Based on the above embodiment, cable guiding mechanism 9 includes two guide wheel groups in the present invention, and each guide wheel group is provided with
Upper and lower guide wheel 901, is provided with tension spring I 902 between upper and lower guide wheel 901, can adapt to line automatically when cable passes through
Cable diameter；Cable conveying mechanism 11 is provided with conveying power motor 1101, and the output shaft of conveying power motor 1101 is connected with whirlpool
Worm and gear group 1102, belt pulley is provided in turbine and worm group 1102, and turbine and worm group 1102 passes through belt and active guide wheel
1103 connect, and driven guide wheel 1104 is equipped with above active guide wheel 1103, is connected between active guide wheel 1103 and driven guide wheel 1104
Tensioned spring II 1105.In this configuration, due to being provided with conveying power motor 1101, conveying in cable conveying mechanism 11
Power motor 1101 driven under the instruction of central processing unit 6 active guide wheel 1103 work, cable active guide wheel 1103 with from
It is passed through between dynamic guide wheel 1104, active guide wheel 1103 and driven guide wheel 1104 apply draw to cable always in normal work
Power, and tension spring II 1105 is equipped between active guide wheel 1103 and driven guide wheel 1104, in the work of tension spring II 1105
With the lower gap that can be automatically adjusted between active guide wheel 1103, driven guide wheel 1104 and cable, the friction between them is reduced
Resistance prevents from causing cable surface certain damage.
Based on the above embodiment, it is five that multiple pneumatic pre- bearings up pulley 14, which go to upper and lower structure setting, in the present invention, i.e., sets above
Three are set, following settings two, each pneumatic pre- bearing up pulley 14 includes cylinder 1401, pre- bearing up pulley 1402 and preloading spring 1403,
Pressure sensor is wherein embedded in cylinder 1401, pressure sensor is connect with central processing unit.This structure is in central processing
The elasticity of adjust automatically cable under the instruction of device both plays the role of smoothing and pre-tightens or have the function of certain storage line, setting
Ensure that the flatness of cable in standby operational process, and will not the unordered winding of storage line cable the phenomenon that.
Based on the above embodiment, swage 16 includes upper and lower two rows of alignment guide wheels in the present invention, and cable is led in two rows alignment
The centre of wheel passes through, and effectively can carry out alignment processing to cable；One end of swage 16 is equipped with rotary counter 17,
The intercepted length of cable can be accurately measured, and the data are fed back into central processing unit in time.In above structure
Middle rotary counter 17 includes upper and lower two idler wheels 1701,1702, is provided between upper roller 1701 and bottom roller 1702
Tension spring III 1703 is equipped with laser pick-off pipe 1704, LASER Discharge Tube 1705, in laser pick-off pipe on bottom roller 1702
Grid disk 1706 is provided between 1704 and LASER Discharge Tube 1705,
Based on the above embodiment, traction wire feeder 18 includes traction guide wheel group and traction power motor, traction in the present invention
Guide wheel group works under the drive of traction power motor, and traction power motor is transported under the control of traction drive control unit 22
Turn, traction drive control unit 22 is used to execute the action command of the sending of central processing unit 6；Adjustable shear cutter 19 be numerical control from
Dynamic formula adjustable shear cutter, and in the works under instruction of central processing unit 6, the gap of cutter can be adjusted according to cable diameter,
By the shear parameters of thread shearing control unit 21 and line tail shearing property unit 22 adjustable the end of a thread and line tail, in center
The shearing work of cable is completed under the pre-set programs of processor 6；It is equipped with and leads between traction wire feeder 18 and adjustable shear cutter 19
Line mechanism, the cable mainly to come to traction wire feeder conveying are played a supporting role, and prevent cable from hanging naturally.In above-mentioned knot
Adjustable shear cutter 19 includes shearing power motor 1901 in structure, shears and is connected with driving wire on the output shaft of power motor 1901
Thick stick 1902 is equipped with cutting die 1903 and lower cutting die 1904 on turn-screw 1902, in upper cutting die 1903 and lower cutting die 1904
Side is provided with the silent lead limit switch 1905 of cutter and cutting tool placket lead limit switch 1906, wherein in cutting tool placket row
Cutter gap adjustment bar 1907 is provided on degree bit switch 1906.
Based on the above embodiment, heretofore described state display 23 and 6 data connection of central processing unit, can be real-time
The synthetic operation state for showing cable shearing intuitively reflects the operating condition of each working stage, and has alarm indication
Function；Input keyboard 24 and 6 data connection of central processing unit are mainly used for the shearing size of cable inputting central processing unit,
Corresponding action command is converted to by the pre-set programs of central processing unit.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (9)
1. a kind of high efficient full automatic cable shearing equipment, including actinobacillus device, cable detecting device, smoothing pre-tightening apparatus, scale
Shear, it is characterised in that:
The actinobacillus device is provided with wire-unfolding rack, and cable disc, the side of the wire-unfolding rack are equipped on the wire-unfolding rack
It is provided with unwrapping wire power motor, the unwrapping wire power motor is connected with the unwrapping wire drive control unit of setting thereunder, institute
State the bottom setting laser drum detector of wire-unfolding rack, the laser drum detector and unwrapping wire drive control unit electricity
Connection, the unwrapping wire drive control unit are connect with the central processing unit being arranged in specified length shearing apparatus；
The cable detecting device includes cabinet body, and the cabinet body top is equipped with laser line footpath measuring appliance, and the laser line footpath is surveyed
It is provided with cable guide mechanism on the left of measuring device, metal thread break detector, institute are provided on the right side of the laser line footpath measuring appliance
It states and is arranged at intervals with cable conveying mechanism on the right side of metal thread break detector, the cable conveying mechanism and setting cabinet body lower part
The electrical connection of cable feed drive control unit, the cable feed drive control unit are electrically connected with the central processing unit, institute
It states and is additionally provided with Measurement and Data Processing unit in cabinet body, the Measurement and Data Processing unit is electrically connected with the central processing unit；
The smoothing pre-tightening apparatus is equipped with multiple pneumatic pre- bearings up pulley, the multiple pneumatic pre- bearing up pulley respectively with electropneumatic stress tune
The connection of control valve gas, the external air compressor of electropneumatic stress adjusting control valve are saved, while being electrically connected with central processing unit
It connects；
The side of the specified length shearing apparatus is equipped with swage, and one end of the swage is equipped with rotary counter, described
Rotary counter is electrically connected with the central processing unit, and the inside of the specified length shearing apparatus is equipped with traction wire feeder and adjustable
Shearing tool, the left side of the adjustable shear cutter are equipped with thread shearing and adjust unit, and the right side of adjustable shear cutter is equipped with line
Tail shearing adjusts unit, and the traction wire feeder is electrically connected with traction drive control unit, the traction drive control unit and
The central processing unit connection, the adjustable shear cutter are similarly connect with the central processing unit, the position shearing dress
The top set is equipped with state display and input keyboard, the state display and input keyboard by data line respectively with it is described
Central processing unit connection.
2. high efficient full automatic cable shearing equipment according to claim 1, it is characterised in that: the laser drum detector
For detecting the number of cables on cable disc, the laser cable detector is connect with the unwrapping wire drive control unit, just
The unwrapping wire drive control unit gets the feedback signal of the laser cable detector automatically when often working, can be according to cable
Cable disc diameter automatically controls the revolving speed of unwrapping wire power motor on disk, i.e., in the case where cable transmission speed is certain, on cable disc
Number of cables it is fewer, revolving speed is faster, otherwise on the contrary.
3. high efficient full automatic cable shearing equipment according to claim 1, it is characterised in that: the laser line footpath measuring appliance
It being connect with Measurement and Data Processing unit, the Measurement and Data Processing unit obtains the feedback signal of laser line footpath measuring appliance automatically,
It is then forwarded to central processing unit after data processing and is converted to relevant work order.
4. high efficient full automatic cable shearing equipment according to claim 1, it is characterised in that: the metal thread break detector
For the on off operating mode of detection line cable core, the metal thread break detector is connect with the cable feed drive control unit,
The cable feed drive control unit obtains the feedback signal of metal thread break detector automatically, thus controlling cable conveying mechanism
Start or stop；Other work are converted into central processing unit by the cable feed drive control unit feedback signal to refer to
It enables.
5. high efficient full automatic cable shearing equipment according to claim 1, it is characterised in that: cable guide mechanism packet
Two guide wheel groups are included, each guide wheel group is provided with upper and lower guide wheel, is provided with tension spring between the upper and lower guide wheel
I, cable diameter can be adapted to automatically when cable passes through；The cable conveying mechanism is provided with conveying power motor, described defeated
It send the output shaft of power motor to be connected with turbine and worm group, belt pulley, the turbine and worm is provided in the turbine and worm group
Group is connect by belt with active guide wheel, and driven guide wheel, the active guide wheel and driven guide wheel are equipped with above the active guide wheel
Between be connected with tension spring II.
6. high efficient full automatic cable shearing equipment according to claim 1, it is characterised in that: the multiple pneumatic pre- bearing up pulley
Going to upper and lower structure setting is five, i.e. setting three above, and following settings two, each pneumatic pre- bearing up pulley includes gas
Cylinder, pre- bearing up pulley and preloading spring, wherein being embedded with pressure sensor, the pressure sensor and the centre in the cylinder
Manage device connection.
7. high efficient full automatic cable shearing equipment according to claim 1, it is characterised in that: the swage include it is upper,
Lower two rows of alignment guide wheels, cable are passed through in the centre of two rows of alignment guide wheels, effectively can carry out alignment processing to cable；It is described
One end of swage is equipped with rotary counter, can accurately measure the intercepted length of cable, and by the data and
When feed back to central processing unit.
8. high efficient full automatic cable shearing equipment according to claim 1, it is characterised in that: in the traction wire feeder packet
It includes traction guide wheel group and traction power motor, the traction guide wheel group works under the drive of traction power motor, the traction
Power motor operates under the control of traction drive control unit, and the traction drive control unit is for executing the centre
Manage the action command that device issues；The adjustable shear cutter is numerical control self-action adjustable shear cutter, and in central processing unit
Works under instruction can adjust the gap of cutter according to cable diameter, pass through thread shearing control unit and line tail shearing property
The shear parameters of unit adjustable the end of a thread and line tail complete the shearing work of cable under the pre-set programs of central processing unit；
It is equipped with conducting mechanism between the traction wire feeder and the adjustable shear cutter, mainly comes to traction wire feeder conveying
Cable is played a supporting role, and prevents cable from hanging naturally.
9. high efficient full automatic cable shearing equipment according to claim 1, it is characterised in that: the state display is in
Central processor data connection, the synthetic operation state that can be sheared with real-time display cable, intuitively reflects each working stage
Operating condition, and have the function of alarm indication；The input keyboard and central processing unit data connection, are mainly used for cable
Shearing size input central processing unit, be converted to corresponding action command by the pre-set programs of central processing unit.
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| CN201910517723.1A CN110102669A (en) | 2019-06-14 | 2019-06-14 | A kind of high efficient full automatic cable shearing equipment |
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| CN201910517723.1A CN110102669A (en) | 2019-06-14 | 2019-06-14 | A kind of high efficient full automatic cable shearing equipment |
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| CN112547983A (en) * | 2020-11-20 | 2021-03-26 | 安费诺（厦门）高速线缆有限公司 | High-speed cable plastic cutting tool subassembly |
| CN112828201A (en) * | 2020-12-31 | 2021-05-25 | 南京航空航天大学 | Automatic cable straightening high-precision cutting-off equipment and working method thereof |
| CN112872242A (en) * | 2021-01-09 | 2021-06-01 | 李静环 | Automatic wire cutting machine convenient for husking |
| CN113000729A (en) * | 2021-01-27 | 2021-06-22 | 上海缆慧检测技术有限公司 | Special straightening wire cutting machine for combustion test |
| CN114441153A (en) * | 2021-12-31 | 2022-05-06 | 东莞东聚电子电讯制品有限公司 | Equipment for checking breakage of key hook of keyboard |
| CN116276458A (en) * | 2023-05-26 | 2023-06-23 | 佛山市森华龙弹簧科技有限公司 | Spring apparatus for producing |
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