CN210305503U - High-efficient full-automatic cable shearing equipment - Google Patents

High-efficient full-automatic cable shearing equipment Download PDF

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Publication number
CN210305503U
CN210305503U CN201920904196.5U CN201920904196U CN210305503U CN 210305503 U CN210305503 U CN 210305503U CN 201920904196 U CN201920904196 U CN 201920904196U CN 210305503 U CN210305503 U CN 210305503U
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cable
processing unit
shearing
central processing
guide wheel
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CN201920904196.5U
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王永刚
马太元
陈春艳
徐万彬
辛世安
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LIAOCHENG HUARUI ELECTRIC CO Ltd
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LIAOCHENG HUARUI ELECTRIC CO Ltd
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Abstract

The utility model discloses a high-efficient full-automatic cable shearing equipment, including pay-off, cable detection device, levelling preloading device, scale shearing mechanism. The utility model discloses a with the shearing size input central processing unit of cable, the procedure of predetermineeing through central processing unit changes the unwrapping wire, the cable detects, the levelling pretension, the work order of scale shearing, it is inhomogeneous to have solved prior art well cable intercepting length, the not high technical problem of standardization degree, can be according to the automated inspection cable diameter at the cable shearing in-process, according to cable diameter automatically regulated location, can carry out the scale intercepting to the cable as required automatically under central processing unit's control, the full automatization of cable shearing has been realized, the work efficiency is provided, the electric power construction quality is improved.

Description

High-efficient full-automatic cable shearing equipment
Technical Field
The invention relates to the technical field of cable shearing, in particular to efficient full-automatic cable shearing equipment.
Background
Cable is a generic term for optical cables, electrical cables, and the like. The cable has many applications, is mainly used for controlling installation, connecting equipment, transmitting power and other multiple functions, and is a common and indispensable article in daily life. In electric power construction, a coiled cable is generally cut into a certain length according to actual working requirements, the traditional cable shearing mainly adopts a wire cutter to carry out manual operation, the labor intensity is high, and the working efficiency is low; with the development and progress of economy, a mechanical cable shearing device appears in the market, but most of the devices mainly adopt semi-automation, the length of the intercepted cable is uneven, the standardization degree is not high, and the power construction quality is influenced.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide the full-automatic cable shearing equipment which is automatically positioned and sized, has uniform shearing section length and high working efficiency.
In order to achieve the technical purpose, the technical scheme adopted by the invention is as follows: a high-efficiency full-automatic cable shearing device comprises a pay-off device, a cable detection device, a leveling pre-tightening device and a fixed-length shearing device, wherein the pay-off device is provided with a pay-off bracket, a cable disc is mounted on the pay-off bracket, a pay-off power motor is arranged on the side surface of the pay-off bracket, the pay-off power motor is connected with a pay-off driving control unit arranged below the pay-off power motor, a laser disc detector is arranged at the bottom of the pay-off bracket, the laser disc detector is electrically connected with the pay-off driving control unit, and the pay-off driving control unit is connected with a central processing unit arranged in the fixed-; the cable detection device comprises a cabinet body, wherein a laser line diameter measurer is installed on the upper portion of the cabinet body, a cable guide mechanism is arranged on the left side of the laser line diameter measurer, a metal broken line detector is arranged on the right side of the laser line diameter measurer, cable conveying mechanisms are arranged on the right side of the metal broken line detector at intervals, the cable conveying mechanisms are electrically connected with a cable conveying driving control unit arranged on the lower portion of the cabinet body, the cable conveying driving control unit is electrically connected with a central processing unit, a measurement data processing unit is further arranged in the cabinet body, and the measurement data processing unit is electrically connected with the central processing unit; the leveling pre-tightening device is provided with a plurality of pneumatic pre-tightening wheels, the pneumatic pre-tightening wheels are respectively in pneumatic connection with an electric control pneumatic stress adjusting control valve, and the electric control pneumatic stress adjusting control valve is externally connected with an air compressor and is simultaneously electrically connected with a central processing unit; the side-mounting of scale shearing mechanism has the straightener, the one end of straightener is equipped with the rotation type counter, the rotation type counter with central processing unit electricity is connected, scale shearing mechanism's inside is equipped with draws wire feeder and adjustable shearing cutter, the left side of adjustable shearing cutter is equipped with end of a thread shearing adjusting unit, and the right side of adjustable shearing cutter is equipped with end of a thread shearing adjusting unit, draw the wire feeder and be connected with traction drive control unit electricity, traction drive control unit with central processing unit connects, adjustable shearing cutter also with central processing unit connects, scale shearing mechanism's top is equipped with status display screen and input keyboard, status display screen and input keyboard pass through the data line respectively with central processing unit connects.
Furthermore, the laser drum detector is used for detecting the number of cables on the cable drum, the laser drum detector is connected with the paying-off drive control unit, the paying-off drive control unit automatically acquires a feedback signal of the laser drum detector during normal work, and the rotating speed of the paying-off power motor can be automatically controlled according to the drum diameter of the cables on the cable drum, namely, the number of the cables on the cable drum is smaller and the rotating speed is faster under the condition that the cable transmission speed is constant, otherwise, the number of the cables on the cable drum is opposite.
Further, the laser line diameter measurer is connected with the measurement data processing unit, and the measurement data processing unit automatically acquires a feedback signal of the laser line diameter measurer, processes the feedback signal, and sends the processed feedback signal to the central processing unit to be converted into a related working instruction.
Furthermore, the metal wire breakage detector is used for detecting the on-off state of a wire core of the cable, the metal wire breakage detector is connected with the cable conveying driving control unit, and the cable conveying driving control unit automatically acquires a feedback signal of the metal wire breakage detector so as to control the starting or stopping of the cable conveying mechanism; and feeding back signals to the central processing unit through the cable transmission driving control unit to be converted into working instructions.
Furthermore, the cable guide mechanism comprises two guide wheel sets, each guide wheel set is provided with an upper guide wheel and a lower guide wheel, a tension spring I is arranged between the upper guide wheel and the lower guide wheel, and the diameter of the cable can be automatically adapted when the cable passes through the tension spring I; the cable conveying mechanism is provided with a conveying power motor, an output shaft of the conveying power motor is connected with a turbine worm group, a belt pulley is arranged in the turbine worm group, the turbine worm group is connected with a driving guide wheel through a belt, a driven guide wheel is arranged above the driving guide wheel, and a tension spring II is connected between the driving guide wheel and the driven guide wheel.
Furthermore, the upper structure and the lower structure of the plurality of pneumatic pre-tightening wheels are five, namely the upper structure is three, the lower structure is two, each pneumatic pre-tightening wheel comprises an air cylinder, a pre-tightening wheel and a pre-tightening spring, a pressure sensor is embedded in each air cylinder, and the pressure sensors are connected with the central processing unit.
Furthermore, the straightener comprises an upper straightening guide wheel and a lower straightening guide wheel, and the cable passes through the middle of the two straightening guide wheels, so that the cable can be effectively straightened; and a rotary counter is arranged at one end of the straightener, so that the intercepting length of the cable can be accurately measured, and the data is fed back to the central processing unit in time.
Furthermore, the traction wire feeder comprises a traction guide wheel group and a traction power motor, the traction guide wheel group is driven by the traction power motor to work, the traction power motor operates under the control of a traction drive control unit, and the traction drive control unit is used for executing an action command sent by the central processing unit; the adjustable shearing tool is a numerical control automatic type adjustable shearing tool, works under the instruction of a central processing unit, can adjust the clearance of the tool according to the diameter of the cable, can adjust shearing parameters of the cable head and the cable tail through a cable head shearing control unit and a cable tail shearing control unit, and finishes the shearing work of the cable under the preset program of the central processing unit; a wire guide mechanism is arranged between the traction wire feeder and the adjustable shearing cutter, and is mainly used for supporting the cables conveyed by the traction wire feeder and preventing the cables from naturally falling.
Furthermore, the state display screen is in data connection with the central processing unit, can display the comprehensive working state of cable cutting in real time, visually reflects the running condition of each working stage, and has an alarm display function; the input keyboard is in data connection with the central processing unit and is mainly used for inputting the cutting size of the cable into the central processing unit and converting the cutting size into a corresponding action instruction through a preset program of the central processing unit.
The invention has the beneficial effects that:
according to the invention, the cutting size of the cable is input into the central processing unit, and is converted into the working instructions of paying off, cable detection, leveling pre-tightening and sizing cutting through the preset program of the central processing unit, so that the technical problems of uneven cable cutting length and low standardization degree in the prior art are solved, the diameter of the cable can be automatically detected in the cable cutting process, the positioning can be automatically adjusted according to the diameter of the cable, the sizing cutting can be automatically carried out on the cable as required under the control of the central processing unit, the full automation of cable cutting is realized, the working efficiency is improved, and the power construction quality is ensured.
Drawings
Fig. 1 is a schematic structural diagram of the efficient fully-automatic cable cutting device of the present invention.
FIG. 2 is a schematic view of the structure of the pay-off device of the present invention
Fig. 3 is a schematic structural view of a cable guide mechanism according to the present invention.
FIG. 4 is a schematic diagram of a metal disconnection detector according to the present invention.
FIG. 5 is a schematic view of the back structure of the cable conveying mechanism of the present invention
Fig. 6 is a schematic structural view of a pneumatic pre-tightening wheel of the invention.
FIG. 7 is a schematic diagram of a rotary counter according to the present invention.
Fig. 8 is a schematic view of an adjustable shearing tool according to the present invention.
In the figure: 1-paying-off bracket, 2-cable reel, 3-paying-off power motor, 4-paying-off drive control unit, 5-laser reel detector, 6-central processor, 7-cabinet, 8-laser diameter measurer, 9-cable guide mechanism, 10-metal wire breakage detector, 11-cable conveying mechanism, 12-cable conveying drive control unit, 13-measured data processing unit, 14-pneumatic pre-tightening wheel, 15-electrically controlled pneumatic stress regulation control valve, 16-straightening device, 17-rotary counter, 18-traction wire feeder, 19-adjustable shearing tool, 20-wire head shearing regulation unit, 21-wire tail shearing regulation unit, 22-traction drive control unit, 23-state display screen, etc, 24-input keyboard, 901-guide wheel, 902-tension spring I, 1001-up-guide wheel, 1002-down-guide wheel, 1003-guide wheel bracket, 1004-metal detection driving motor, 1005-lead screw, 1006-metal sensor, 1101-conveying power motor, 1102-turbine worm group, 1103-driving guide wheel, 1104-driven guide wheel, 1105-tension spring II, 1401-cylinder 1, 1402-pre-tightening wheel, 1403-pre-tightening spring, 1601-straightening guide wheel, 1901-shearing power motor, 1902-transmission lead screw, 1903-upper cutting die, 1904-lower cutting die, 1905-cutting tool closing stroke limit switch, 1906-cutting tool opening stroke limit switch and 1907-cutting tool gap adjusting rod.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the functions of the invention clearer and easier to understand, the invention is further explained by combining the attached drawings and the specific embodiments.
Referring to fig. 1-6, the efficient full-automatic cable shearing equipment provided by the invention comprises a pay-off device, a cable detection device, a leveling pre-tightening device and a sizing shearing device, wherein the pay-off device is provided with a pay-off bracket 1, a cable disc 2 is installed on the pay-off bracket 1, a pay-off power motor 3 is arranged on the side surface of the pay-off bracket 1, the pay-off power motor 3 is connected with a pay-off drive control unit 4 arranged below the pay-off power motor 3, a laser wire coil detector 5 is arranged at the bottom of the pay-off bracket 1, the laser wire coil detector 5 is electrically connected with the pay-off drive control unit 4, and the pay-off drive control unit 4 is connected with a central; the cable detection device comprises a cabinet body 7, a laser line diameter measurer 8 is installed on the upper portion of the cabinet body 7, a cable guide mechanism 9 is arranged on the left side of the laser line diameter measurer 8, a metal broken line detector 10 is arranged on the right side of the laser line diameter measurer 8, cable conveying mechanisms 11 are arranged on the right side of the metal broken line detector 10 at intervals, the cable conveying mechanisms 11 are electrically connected with a cable conveying driving control unit 12 arranged on the lower portion of the cabinet body, the cable conveying driving control unit 12 is electrically connected with a central processing unit 6, a measured data processing unit 13 is further arranged in the cabinet body 1, and the measured data processing unit 13 is electrically connected with the central processing unit; the leveling pre-tightening device is provided with a plurality of pneumatic guide wheels 14, the pneumatic guide wheels 14 are respectively in pneumatic connection with an electric control pneumatic stress adjusting control valve 15, and the electric control pneumatic stress adjusting control valve 15 is externally connected with an air compressor and is simultaneously electrically connected with the central processing unit 6; the side surface of the fixed-length shearing device is provided with a straightener 16, one end of the straightener 16 is provided with a rotary counter 17, the rotary counter 17 is electrically connected with a central processing unit 6, a traction wire feeder 18 and an adjustable shearing cutter 19 are arranged in the fixed-length shearing device, the left side of the adjustable shearing cutter 19 is provided with a wire end shearing adjusting unit 20, the right side of the adjustable shearing cutter 19 is provided with a wire end shearing adjusting unit 21, the traction wire feeder 18 is electrically connected with a traction drive control unit 22, the traction drive control unit 22 is connected with the central processing unit 6, the adjustable shearing cutter 19 is also connected with the central processing unit 6, a top state display screen 23 and an input keyboard 24 of the fixed-length shearing device are respectively connected with the central processing unit 6 through data lines, and the state display screen 23 and the input keyboard 24 are respectively.
By adopting the technical scheme, the technical problems that the cable cutting length is uneven and the standardization degree is not high in the prior art are solved, the diameter of the cable can be automatically detected in the cable cutting process, the positioning can be automatically adjusted according to the diameter of the cable, the cable can be automatically cut to length according to needs under the control of a preset program of a central processing unit, the full automation of cable cutting is realized by adopting a man-machine interaction technology, the cable cutting is more standardized, a large amount of labor cost is saved, the working efficiency is improved, and the power construction quality is ensured.
Based on the technical scheme, the laser drum detector 5 is used for detecting the number of cables on the cable drum 2, the laser drum detector 5 is connected with the paying-off drive control unit 4, the paying-off drive control unit 4 automatically acquires a feedback signal of the laser drum detector during normal work, and the rotating speed of the paying-off power motor 3 can be automatically controlled according to the drum diameter of the cables on the cable drum 2, namely, the rotating speed is faster when the number of the cables on the cable drum 2 is smaller under the condition that the cable transmission speed is constant, and otherwise, the rotating speed is opposite. The effect of this kind of structure lies in, can adjust the rotational speed of cable dish in real time according to the operational aspect of whole equipment to reach synchronous operation's technological effect, prevent to appear that the unwrapping wire is too fast to cause the cable backlog or the phenomenon that the unwrapping wire is pulled apart too slowly cable.
Based on the above embodiment, the laser diameter measurer 8 is connected to the measurement data processing unit 13, and the measurement data processing unit 13 automatically obtains the feedback signal of the laser diameter measurer 8, and sends the feedback signal to the central processing unit to be converted into a related work instruction after data processing. Through the structure, the cable can automatically adapt to the gaps of the guide wheels of each station, reasonable positioning is realized in the traction process, and related data of the wire diameter are displayed on the state display screen in real time, so that the working state of the equipment is more visual, and the operation is more convenient.
Based on the above embodiment, the metal wire breakage detector 10 is used for detecting the on-off state of the cable core, the metal wire breakage detector 10 is connected with the cable conveying driving control unit 12, and the cable conveying driving control unit 12 automatically acquires the feedback signal of the metal wire breakage detector 10, so as to control the starting or stopping of the cable conveying mechanism 11; and a signal is fed back to the central processing unit 6 through the cable transmission driving control unit 12 and is converted into other working instructions. In the above structure, the metal disconnection detector 10 includes an upper slide rail 1001, a lower slide rail 1002 and a slide rail bracket 1003, the upper slide rail 1001 and the lower slide rail 1002 are mounted on the slide rail bracket 1003, a metal detection driving motor 1004 is disposed at the middle lower portion of the upper slide rail 1001 and the lower slide rail 1002, an output shaft of the metal detection driving motor 1004 is connected with a lead screw 1005, a plurality of metal sensors 1006 are mounted on both sides of the lead screw 1005, and the plurality of metal sensors 1006 are respectively fixed on the upper slide rail 1001 and the lower slide rail 1002. The metal wire breakage detector 10 can drive the lead screw 1005 to rotate according to the size of the wire diameter of the cable, and the lead screw 1005 drives the upper slide rail 1001 and the lower slide rail 1002 to slide up and down, so that the distances between the upper metal sensor 1006 and the lower metal sensor 1006 are adjusted, and the reliability of the metal sensor 1006 is improved.
Based on the above embodiment, the cable guide mechanism 9 of the present invention includes two guide wheel sets, each guide wheel set is provided with an upper guide wheel 901 and a lower guide wheel 901, a tension spring i 902 is arranged between the upper guide wheel 901 and the lower guide wheel 901, and when a cable passes through, the cable guide mechanism can automatically adapt to the diameter of the cable; the cable conveying mechanism 11 is provided with a conveying power motor 1101, an output shaft of the conveying power motor 1101 is connected with a worm and gear set 1102, a belt pulley is arranged in the worm and gear set 1102, the worm and gear set 1102 is connected with a driving guide wheel 1103 through a belt, a driven guide wheel 1104 is arranged above the driving guide wheel 1103, and a tension spring II 1105 is connected between the driving guide wheel 1103 and the driven guide wheel 1104. In the structure, as the cable conveying mechanism 11 is provided with the conveying power motor 1101, the conveying power motor 1101 drives the driving guide wheel 1103 to work under the instruction of the central processing unit 6, the cable passes between the driving guide wheel 1103 and the driven guide wheel 1104, the driving guide wheel 1103 and the driven guide wheel 1104 always apply traction acting force to the cable in normal work, a tension spring ii 1105 is arranged between the driving guide wheel 1103 and the driven guide wheel 1104, and the gap between the driving guide wheel 1103 and the cable 1104 and the gap between the driven guide wheel 1104 and the cable can be automatically adjusted under the action of the tension spring ii 1105, so that the frictional resistance between the driving guide wheel 1103 and the cable can be reduced, and the surface of the cable can be prevented from being damaged to a certain.
Based on the above embodiment, in the present invention, the plurality of pneumatic pre-tightening wheels 14 are arranged in five upper and lower structures, that is, three are arranged on the upper surface and two are arranged on the lower surface, each pneumatic pre-tightening wheel 14 includes an air cylinder 1401, a pre-tightening wheel 1402 and a pre-tightening spring 1403, wherein a pressure sensor is embedded in the air cylinder 1401, and the pressure sensor is connected with the central processing unit. The structure can automatically adjust the tightness of the cable under the instruction of the central processing unit, plays a role in leveling and pre-tightening, has a certain cable storage function, ensures the flatness of the cable in the operation process of equipment, and can not cause the phenomenon of disordered winding of the cable.
Based on the above embodiment, the straightener 16 of the present invention includes the upper and lower two rows of straightening guide wheels, and the cable passes through the middle of the two rows of straightening guide wheels, so that the cable can be effectively straightened; one end of the straightener 16 is provided with a rotary counter 17, which can accurately measure the intercepted length of the cable and feed the data back to the central processor in time. In the above structure, the rotary counter 17 includes upper and lower rollers 1701 and 1702, a tension spring III 1703 is provided between the upper roller 1701 and the lower roller 1702, a laser receiver tube 1704 and a laser emitter tube 1705 are mounted on the lower roller 1702, a grating 1706 is provided between the laser receiver tube 1704 and the laser emitter tube 1705,
based on the above embodiment, the traction wire feeder 18 of the present invention includes a traction guide wheel set and a traction power motor, the traction guide wheel set is driven by the traction power motor to operate, the traction power motor operates under the control of the traction drive control unit 22, and the traction drive control unit 22 is configured to execute an action command sent by the central processing unit 6; the adjustable shearing tool 19 is a numerical control automatic adjustable shearing tool, works under the instruction of the central processing unit 6, can adjust the clearance of the tool according to the diameter of the cable, can adjust the shearing parameters of the cable head and the cable tail through the cable head shearing control unit 21 and the cable tail shearing control unit 22, and finishes the shearing work of the cable under the preset program of the central processing unit 6; a wire guide mechanism is arranged between the traction wire feeder 18 and the adjustable shearing cutter 19, and mainly plays a role in supporting cables conveyed by the traction wire feeder and preventing the cables from naturally falling. In the above structure, the adjustable shearing tool 19 includes a shearing power motor 1901, a transmission screw 1902 is connected to an output shaft of the shearing power motor 1901, an upper cutting die 1903 and a lower cutting die 1904 are mounted on the transmission screw 1902, a tool closing stroke limit switch 1905 and a tool opening stroke limit switch 1906 are disposed on the side surfaces of the upper cutting die 1903 and the lower cutting die 1904, and a tool gap adjusting rod 1907 is disposed on the tool opening stroke limit switch 1906.
Based on the above embodiment, the state display screen 23 is in data connection with the central processing unit 6, can display the comprehensive working state of cable cutting in real time, visually reflects the running condition of each working stage, and has an alarm display function; the input keyboard 24 is in data connection with the central processing unit 6, and is mainly used for inputting the cutting size of the cable into the central processing unit and converting the cutting size into a corresponding action instruction through a preset program of the central processing unit.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. The utility model provides a high-efficient full-automatic cable shearing equipment, includes pay-off, cable detection device, levelling preloading device, scale shearing mechanism, its characterized in that:
the paying-off device is provided with a paying-off support, a cable disc is mounted on the paying-off support, a paying-off power motor is arranged on the side face of the paying-off support and connected with a paying-off driving control unit arranged below the paying-off power motor, a laser disc detector is arranged at the bottom of the paying-off support and electrically connected with the paying-off driving control unit, and the paying-off driving control unit is connected with a central processing unit arranged in the fixed-length shearing device;
the cable detection device comprises a cabinet body, wherein a laser line diameter measurer is installed on the upper portion of the cabinet body, a cable guide mechanism is arranged on the left side of the laser line diameter measurer, a metal broken line detector is arranged on the right side of the laser line diameter measurer, cable conveying mechanisms are arranged on the right side of the metal broken line detector at intervals, the cable conveying mechanisms are electrically connected with a cable conveying driving control unit arranged on the lower portion of the cabinet body, the cable conveying driving control unit is electrically connected with a central processing unit, a measurement data processing unit is further arranged in the cabinet body, and the measurement data processing unit is electrically connected with the central processing unit;
the leveling pre-tightening device is provided with a plurality of pneumatic pre-tightening wheels, the pneumatic pre-tightening wheels are respectively in pneumatic connection with an electric control pneumatic stress adjusting control valve, and the electric control pneumatic stress adjusting control valve is externally connected with an air compressor and is simultaneously electrically connected with a central processing unit;
the side-mounting of scale shearing mechanism has the straightener, the one end of straightener is equipped with the rotation type counter, the rotation type counter with central processing unit electricity is connected, scale shearing mechanism's inside is equipped with draws wire feeder and adjustable shearing cutter, the left side of adjustable shearing cutter is equipped with end of a thread shearing adjusting unit, and the right side of adjustable shearing cutter is equipped with end of a thread shearing adjusting unit, draw the wire feeder and be connected with traction drive control unit electricity, traction drive control unit with central processing unit connects, adjustable shearing cutter also with central processing unit connects, scale shearing mechanism's top is equipped with status display screen and input keyboard, status display screen and input keyboard pass through the data line respectively with central processing unit connects.
2. The efficient fully automatic cable cutting apparatus according to claim 1, wherein: the laser drum detector is used for detecting the number of cables on the cable drum, the laser drum detector is connected with the paying-off drive control unit, the paying-off drive control unit automatically acquires a feedback signal of the laser drum detector during normal work, and the rotating speed of the paying-off power motor can be automatically controlled according to the diameter of the cable drum on the cable drum, namely, the number of the cables on the cable drum is smaller, the rotating speed is faster under the condition that the cable transmission speed is constant, and otherwise, the number of the cables on the cable drum is opposite.
3. The efficient fully automatic cable cutting apparatus according to claim 1, wherein: the laser linear diameter measurer is connected with the measurement data processing unit, and the measurement data processing unit automatically acquires a feedback signal of the laser linear diameter measurer, and sends the feedback signal to the central processing unit to be converted into a related working instruction after data processing.
4. The efficient fully automatic cable cutting apparatus according to claim 1, wherein: the metal wire breakage detector is used for detecting the on-off state of a wire core of the cable, the metal wire breakage detector is connected with the cable conveying driving control unit, and the cable conveying driving control unit automatically acquires a feedback signal of the metal wire breakage detector so as to control the starting or stopping of the cable conveying mechanism; and feeding back signals to the central processing unit through the cable transmission driving control unit to be converted into working instructions.
5. The efficient fully automatic cable cutting apparatus according to claim 1, wherein: the cable guide mechanism comprises two guide wheel sets, each guide wheel set is provided with an upper guide wheel and a lower guide wheel, a tension spring I is arranged between the upper guide wheel and the lower guide wheel, and the diameter of a cable can be automatically adapted when the cable passes through the tension spring I; the cable conveying mechanism is provided with a conveying power motor, an output shaft of the conveying power motor is connected with a turbine worm group, a belt pulley is arranged in the turbine worm group, the turbine worm group is connected with a driving guide wheel through a belt, a driven guide wheel is arranged above the driving guide wheel, and a tension spring II is connected between the driving guide wheel and the driven guide wheel.
6. The efficient fully automatic cable cutting apparatus according to claim 1, wherein: the pneumatic pre-tightening wheels are arranged in an upper structure and a lower structure, namely the upper structure is three, the lower structure is two, each pneumatic pre-tightening wheel comprises an air cylinder, a pre-tightening wheel and a pre-tightening spring, a pressure sensor is embedded in the air cylinder, and the pressure sensor is connected with the central processing unit.
7. The efficient fully automatic cable cutting apparatus according to claim 1, wherein: the straightening device comprises an upper straightening guide wheel and a lower straightening guide wheel, and the cable penetrates through the middle of the two straightening guide wheels, so that the cable can be effectively straightened; and a rotary counter is arranged at one end of the straightener, so that the intercepting length of the cable can be accurately measured, and the data is fed back to the central processing unit in time.
8. The efficient fully automatic cable cutting apparatus according to claim 1, wherein: the traction wire feeder comprises a traction guide wheel group and a traction power motor, the traction guide wheel group is driven by the traction power motor to work, the traction power motor operates under the control of a traction drive control unit, and the traction drive control unit is used for executing an action instruction sent by the central processing unit; the adjustable shearing tool is a numerical control automatic type adjustable shearing tool, works under the instruction of a central processing unit, can adjust the clearance of the tool according to the diameter of the cable, can adjust shearing parameters of the cable head and the cable tail through a cable head shearing control unit and a cable tail shearing control unit, and finishes the shearing work of the cable under the preset program of the central processing unit; a wire guide mechanism is arranged between the traction wire feeder and the adjustable shearing cutter, and is mainly used for supporting the cables conveyed by the traction wire feeder and preventing the cables from naturally falling.
9. The efficient fully automatic cable cutting apparatus according to claim 1, wherein: the state display screen is in data connection with the central processing unit, can display the comprehensive working state of cable shearing in real time, visually reflects the running condition of each working stage, and has an alarm display function; the input keyboard is in data connection with the central processing unit and is mainly used for inputting the cutting size of the cable into the central processing unit and converting the cutting size into a corresponding action instruction through a preset program of the central processing unit.
CN201920904196.5U 2019-06-14 2019-06-14 High-efficient full-automatic cable shearing equipment Active CN210305503U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110102669A (en) * 2019-06-14 2019-08-09 聊城华瑞电气有限公司 A kind of high efficient full automatic cable shearing equipment
CN111554449A (en) * 2020-05-25 2020-08-18 中天智能装备有限公司 Full-automatic cable code spraying and blanking system and method
CN117049293A (en) * 2023-10-12 2023-11-14 深圳市睿拓新科技有限公司 Measurement paying-off equipment for highway construction

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110102669A (en) * 2019-06-14 2019-08-09 聊城华瑞电气有限公司 A kind of high efficient full automatic cable shearing equipment
CN111554449A (en) * 2020-05-25 2020-08-18 中天智能装备有限公司 Full-automatic cable code spraying and blanking system and method
CN111554449B (en) * 2020-05-25 2021-11-09 中天智能装备有限公司 Full-automatic cable code spraying and blanking system and method
CN117049293A (en) * 2023-10-12 2023-11-14 深圳市睿拓新科技有限公司 Measurement paying-off equipment for highway construction
CN117049293B (en) * 2023-10-12 2023-12-12 深圳市睿拓新科技有限公司 Measurement paying-off equipment for highway construction

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