CN204857450U - Automatic winding machine - Google Patents

Abstract

The utility model discloses an automatic coil winding machine, this coiling machine include that the cylinder line places mechanism, thread guide to a round mechanism, drive wheel slide mechanism, tape driving wheel mechanism, line ball mechanism, direction yaw mechanism and cylinder wire winding mechanism, the cylinder line place in the mechanism that the end of a thread of electric wire is taken out and in proper order after the thread guide is to a round mechanism, drive wheel slide mechanism tape driving wheel mechanism convey to line ball mechanism, direction yaw mechanism places in between line ball mechanism and the cylinder wire winding mechanism, and in the line ball mechanism end of a thread of electric wire through the after -fixing of direction yaw mechanism around to on the cylinder winds the line the mechanism. The utility model discloses make the wound packages line into by traditional package line, effectively solved the problem that the wire rod was knotd, simultaneously, set up direction yaw mechanism between line ball mechanism and cylinder wire winding mechanism, the yaw mechanism of should leading can not only realize diversified wire winding according to wire -wound needs automation yaw, and the electric wire can neatly have continuous smooth and easy winding on the cylinder in addition.

Description

Automatic winding machine

technical field

The utility model relates to a winding machine, in particular to a fully automatic winding machine.

Background technique

At present, the equipment used for winding various regular wire diameters such as electrical appliances, transformers, and motor stators can be divided into two types: manual winding machines and automatic winding machines. The automatic winding machine is a new type developed in recent years. In order to meet the requirements of high efficiency and high output, the automatic winding machine generally adopts a multi-head linkage design and uses programmable control as the control core of the equipment. However, this equipment It is expensive; and it is unstable when winding the wire, and the wire can only be wound in one direction when winding the drum wire; in addition, the coiled wire is prone to knotting problems during the winding process.

Utility model content

Aiming at the deficiencies in the above-mentioned technologies, the utility model provides a fully automatic winding machine which saves time and labor, has high work efficiency and high yield rate.

In order to achieve the above purpose, the utility model provides a fully automatic wire winding machine, including a roller wire placement mechanism for placing wires, a wire guide wheel mechanism, a transmission wheel sliding mechanism, a wire driving wheel mechanism, a wire pressing mechanism, and a guide swinging head Mechanism and drum winding mechanism; the wire end of the electric wire on the drum wire placement mechanism is drawn out and passed through the wire guide wheel mechanism, the transmission wheel sliding mechanism, and then the wire driving wheel mechanism is sent to the wire pressing mechanism; the guide swing head mechanism is placed Between the wire mechanism and the drum winding mechanism, and the wire end of the wire on the wire pressing mechanism is fixedly wound on the drum winding mechanism after being guided by the swing head mechanism.

Wherein, the crimping mechanism is provided with an encoder for detecting the crimping pressure, the encoder is placed directly above the crimping wheel of the crimping mechanism, and the wire is held between the encoder and the crimping wheel. space; after the electric wire passes through the pressing space, the end of the electric wire passes through the guiding swing mechanism.

Wherein, the winding machine also includes a touch screen installed on the base and capable of operation and display; the encoder is electrically connected with the touch screen.

Wherein, the guide swing head mechanism includes a swing head rod, a rotating shaft and a chuck; the chuck and the rotating shaft are installed on the machine base, and the swing head rod includes an integrally formed and vertically distributed horizontal plate and a longitudinal plate; the The transverse plate is rotatably sleeved on the rotating shaft, and the chuck clamps one end of the transverse plate, and the longitudinal plate is provided with a perforation allowing electric wires to pass through.

Wherein, the transmission wheel sliding mechanism includes a slide rail, a transmission wheel set and a multi-stage sensor installed on the side of the slide rail; the transmission wheel set is movably installed on the slide rail and slides up and down on the slide rail; The electric wires on the wire guiding wheel mechanism are transmitted to the wire driving wheel mechanism through the transmission wheel group.

Wherein, the transmission wheel set is composed of two overlapping transmission wheels, the wire driving wheel mechanism is composed of three driving wheels, and the electric wires on the wire guiding wheel mechanism pass through the two transmission wheels in sequence and then After passing through the first two driving wheels, the electric wire is sent to the crimping mechanism by the latter driving wheel.

The beneficial effects of the utility model are: compared with the prior art, the fully automatic winding machine provided by the utility model is changed from the traditional coiling line to the drum-packing line, which effectively solves the problem of wire knotting; at the same time, A guide swing head mechanism is added between the crimping mechanism and the drum winding mechanism. The guide swing head mechanism can automatically swing the head according to the needs of winding, not only realizing multi-directional winding, but also the wires can be wound on the drum neatly, continuously and smoothly . The utility model has the characteristics of reasonable design, convenient use, high work efficiency, time-saving and labor-saving, and high yield rate.

Description of drawings

Fig. 1 is a perspective view of a fully automatic winding machine of the present invention.

The main component symbols are explained as follows:

10. Roller wire placement mechanism 11. Wire guide wheel mechanism

12. Transmission wheel sliding mechanism 13. Wire driving wheel mechanism

14. Pressing mechanism 15. Guiding swing head mechanism

16. Drum winding mechanism 17. Touch screen

18, base 121, slide rail

122, transmission wheel 123, sensor

131, driving wheel 141, encoder

142. Crimping wheel 151. Swing head lever

152, rotating shaft 153, collet

154, perforation 1511, horizontal plate

1512. Vertical board.

Detailed ways

In order to describe the utility model more clearly, the utility model will be further described below in conjunction with the accompanying drawings.

Please refer to Fig. 1, the fully automatic winding machine provided by the utility model includes a roller wire placement mechanism 10 for placing electric wires, a wire guide wheel mechanism 11, a transmission wheel sliding mechanism 12, a wire driving wheel mechanism 13, and a wire pressing mechanism 14 1. Guiding swing head mechanism 15 and drum winding mechanism 16; the wire end of the electric wire on the drum wire placement mechanism 10 is extracted and passed through the wire guide wheel mechanism 11, the driving wheel sliding mechanism 12, and the rear wire drive wheel mechanism 13 is sent to the crimping mechanism 14; The guide swinging head mechanism 15 is placed between the crimping mechanism 14 and the drum winding mechanism 13, and the thread end of the electric wire on the crimping mechanism 14 is fixedly wound on the drum winding mechanism 16 after passing through the guide swinging mechanism 15.

Compared with the situation in the prior art, the fully automatic winding machine provided by the utility model is changed from the traditional coiling line to the drum-packing line, which effectively solves the problem of wire knotting; A guide swing mechanism 15 is added between the winding mechanisms 16, and the guide swing mechanism 15 can automatically swing the head according to the needs of winding, which not only realizes multi-directional winding, but also enables the wires to wind neatly, continuously and smoothly onto the drum. The utility model has the characteristics of reasonable design, convenient use, high work efficiency, time-saving and labor-saving, and high yield rate.

In this embodiment, the crimping mechanism 14 is provided with an encoder 141 for detecting the crimping pressure, the encoder 141 is placed directly above the crimping wheel 142 of the crimping mechanism 14, and the encoder 141 and the crimping wheel 142 Form the holding space of electric wire between; Using the pressing space between the encoder 141 and the crimping wheel 142 to crimp the thread not only makes reasonable use of the space, but also the encoder 141 can detect the crimping pressure in real time. The winding machine also includes a touch screen 18 installed on the base 17 and capable of operation and display; the encoder 141 is electrically connected to the touch screen 18 . The wire pressure detected by the encoder 141 can be displayed on the touch screen 18, and the operator can set wires of different sizes, lengths and speeds through the touch screen, which facilitates the operation.

In this embodiment, the guide swing head mechanism 15 includes a swing head rod 151, a rotating shaft 152 and a chuck 153; The plate 1511 and the longitudinal plate 1512; the transverse plate 1511 is rotatably sleeved on the rotating shaft 152, and the chuck 153 clamps one end of the transverse plate 1511, and the longitudinal plate 1512 is provided with a perforation 154 for allowing wires to pass through. The swinging of the swinging head rod 151 is realized through the rotational connection between the swinging head rod 151 and the rotating shaft 152, and the position of the swinging head rod 151 after swinging is fixed by the collet, so as to effectively avoid the occurrence of offset phenomenon.

In this embodiment, the transmission wheel sliding mechanism 12 includes a slide rail 121, a transmission wheel set and a multi-stage sensor 123 installed on the side of the slide rail; Slide up and down; the electric wires on the wire guide wheel mechanism 11 are sent to the wire driving wheel mechanism 13 by the transmission wheel group. The transmission wheel group is made up of two overlapping transmission wheels 122, and the wire driving wheel mechanism 13 is made up of three driving wheels 131. Two driving wheels 131, electric wire is sent to crimping mechanism 14 by last driving wheel 131. In this case, each sensor is equivalent to a speed, and when the transmission wheel 122 slides to which position, then the corresponding sensor has just explained the speed of wire feeding. This case is not limited to the number of driving wheels 122 and driving wheels 131, as long as the number of driving wheels 131 is more than one driving wheel 122, it is a simple deformation or transformation of this case, and falls within the scope of protection of this case .

The working principle of the utility model is as follows: firstly put the electric wire on the drum line placement mechanism 10, pull out the thread end through the line guide wheel mechanism 11, to the transmission wheel sliding mechanism 12, wind the line to the line driving wheel mechanism 13, and then go to the thread pressing mechanism 14. Then pass through the guide swing head mechanism 15, fix the thread end on the drum winding mechanism 16 and then wind it. The wires on the drum are neatly arranged in each layer.

The above disclosures are only a few specific embodiments of the utility model, but the utility model is not limited thereto, and any changes conceivable by those skilled in the art should fall within the protection scope of the utility model.

Claims (6)

1. a fully automatic wire winding machine, is characterized in that, comprises the Roller conveyor placement mechanism for placing electric wire, line type leading wheel framework, drive slide mechanism, tape driving wheel mechanism, thread depressing mechanism, guiding oscillating head mechanism and cylinder winding mechanism; On described Roller conveyor placement mechanism electric wire the end of a thread extract out and successively after line type leading wheel framework, drive slide mechanism tape driving wheel mechanism be sent to thread depressing mechanism; Described guiding oscillating head mechanism is placed between thread depressing mechanism and cylinder winding mechanism, and on thread depressing mechanism, the end of a thread of electric wire is fixing around on cylinder winding mechanism after passing through guiding oscillating head mechanism.

2. fully automatic wire winding machine according to claim 1, it is characterized in that, described thread depressing mechanism is provided with the encoder for detecting line ball pressure, and described encoder is placed in directly over the fabric wheel of thread depressing mechanism, and forms the pressure holding space of electric wire between encoder and fabric wheel; Described electric wire passes guiding oscillating head mechanism through the end of a thread of electric wire behind this pressure holding space.

3. fully automatic wire winding machine according to claim 2, is characterized in that, this coil winding machine also comprises and is installed on support and can carries out the touch-screen that operates and show; Described encoder is electrically connected with touch-screen.

4. fully automatic wire winding machine according to claim 1, is characterized in that, described guiding oscillating head mechanism comprises yaw bar, rotating shaft and chuck; Described chuck and rotating shaft are installed on support, and described yaw bar comprises one-body molded and the transverse plate of vertical distribution and longitudinal plate; Described transverse plate is rotatable to be set in rotating shaft, and chuck clamps one end of transverse plate, and described longitudinal plate is provided with the perforation allowing electric wire to pass.

5. fully automatic wire winding machine according to claim 1, is characterized in that, described drive slide mechanism comprises slide rail, driving wheel group and is installed in the multistage inductor of slide rail side; Described driving wheel group activity to be installed on slide rail and to slide up and down on slide rail; Electric wire on described line type leading wheel framework is sent to tape driving wheel mechanism by driving wheel group.

6. fully automatic wire winding machine according to claim 5, it is characterized in that, described driving wheel group is made up of the drive that two overlap, described tape driving wheel mechanism is made up of three driven wheels, electric wire on described line type leading wheel framework passes the first two driven wheel more successively through after two drives successively, and electric wire is sent to thread depressing mechanism by a rear driven wheel.