CN102624166A - Winding machine used for automatically winding stator coil of slotless motor - Google Patents
Winding machine used for automatically winding stator coil of slotless motor Download PDFInfo
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- CN102624166A CN102624166A CN2012100791954A CN201210079195A CN102624166A CN 102624166 A CN102624166 A CN 102624166A CN 2012100791954 A CN2012100791954 A CN 2012100791954A CN 201210079195 A CN201210079195 A CN 201210079195A CN 102624166 A CN102624166 A CN 102624166A
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Abstract
The invention relates to a winding machine used for automatically winding a stator coil of a slotless motor, and the winding machine comprises a rack, wherein the left and right sides of the rack are respectively provided with a winding device and a driving structure which pushes the winding device to move, the terminal of the winding device is connected with a female die, the rack is provided with a clamping driving device which can clamp a male die and rotate the male die, and a die frame device which can push the male die into the clamping driving device is arranged at one side opposite to the clamping driving device. The winding machine used for automatically winding the stator coil of the slotless motor, provided by the invention, has the advantages of simple structure, low coil winding cost, high efficiency and good winding quality.
Description
[technical field]
The present invention relates to a kind of coil winding machine that is used for automatic winding slotless electric machines stator coil.
[background technology]
The coil of existing slotless electric machines stator coiling is all made of artificial, promptly has hand to come coiling slotless electric machines stator coil.Way will inevitably cause its cost high like this, and inefficiency, quality can not guarantee that rate of finished products is not high.
[summary of the invention]
The present invention has overcome the deficiency of prior art, provide a kind of simple in structure, the coiling cost is low, efficient, the measured coil winding machine that is used for automatic winding slotless electric machines stator coil of coiling matter.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
The coil winding machine that is used for automatic winding slotless electric machines stator coil; It is characterized in that including frame 1; And arranged on left and right sides on frame 1 is provided with Winder 2 separately and promotes the Drive Structure that Winder 2 moves; End at Winder 2 is connected with master mold 3, on frame 1, is provided with the driving clamping device 5 that can clamp male model 4 and rotate male model 4, and a side is provided with and can male model 4 be pushed to the die frame device 6 in the driving clamping device 5 on the opposite of driving clamping device 5.
The aforesaid coil winding machine that is used for automatic winding slotless electric machines stator coil; It is characterized in that described Winder 2 includes support 24; The rotating shaft 22 that on support 24, is provided with drive motors 21 and is driven by drive motors 21 is provided with the through wires hole 221 that enamelled wire 7 is passed in rotating shaft 22 axle center, in rotating shaft 22, is connected with bobbin winding head 23; On bobbin winding head 23, be provided with coiling arm 231, master mold 3 keeps motionless synchronizer 25 being provided with in the rotating shaft 22 when bobbin winding head 23 rotates.
The aforesaid coil winding machine that is used for automatic winding slotless electric machines stator coil; It is characterized in that described synchronizer 25 includes the synchronous rotating shaft 251 on the bobbin winding head 23; Be provided with synchronous rotating disk 252 separately at the two ends of synchronous rotating shaft 251; In rotating shaft 22, be arranged with first rotating disk 253 and second largest rotating disk 254, first rotating disk 253 is fixed on the support 24, and first rotating disk 253 is connected through being with synchronously with one of them synchronous rotating disk 252; Second largest rotating disk 254 is connected through being with synchronously with another synchronous rotating disk 252, and described master mold 3 is connected on the second largest rotating disk 254.
The aforesaid coil winding machine that is used for automatic winding slotless electric machines stator coil is characterized in that described master mold 3 includes master mold body 31, on master mold body 31, is provided with die cavity 32, and described male model 4 can place die cavity 32.
The aforesaid coil winding machine that is used for automatic winding slotless electric machines stator coil; It is characterized in that described male model 4 includes cylindrical body 41; On cylindrical body 41 circumferential surfaces, removably be provided with a plurality of coiling matrixs 42; Each coiling matrix 42 is distributed on cylindrical body 41 circumferential surfaces, is being provided with on the cylindrical body 41 and can coiling matrix 42 be fixed on the latch-up structure 43 on the cylindrical body 41.
The aforesaid coil winding machine that is used for automatic winding slotless electric machines stator coil; The number that it is characterized in that said coiling matrix 42 is 2-10; Each coiling matrix 42 is evenly distributed on the circumferential surface of cylindrical body 41, and an end of said cylindrical body 41 is provided with the handle 44 that can let the coil winding machine mould clamp.
The aforesaid coil winding machine that is used for automatic winding slotless electric machines stator coil is characterized in that an end of said coiling matrix 42 is provided with hypotenuse 421, this hypotenuse 421 and cylindrical body 41 surfaces be formed with one can catch on coil angle.
The aforesaid coil winding machine that is used for automatic winding slotless electric machines stator coil; It is characterized in that said latch-up structure 43 includes the straight trough 431 that is located at matrix 42 insertions that on cylindrical body 41 circumferential surfaces and conveniently wind the line; Side walls at straight trough 431 is provided with through hole 432; This through hole 432 penetrates the end of cylindrical body 41; Be provided with deep-slotted chip breaker 433 in coiling matrix 42 sides, be provided with a plurality of purls 434 in the end of cylindrical body 41, purl 434 inserts in the deep-slotted chip breaker 433 that a part that makes purl in the through holes 432 snaps in coiling matrix 42 and coiling matrix 42 is fixed on the cylindrical body 41.
The aforesaid coil winding machine that is used for automatic winding slotless electric machines stator coil is characterized in that said driving clamping device 5 includes anchor clamps 51 and can drive the drive motors 52 that anchor clamps 51 clamp male model 4 and drive its rotation.
The aforesaid coil winding machine that is used for automatic winding slotless electric machines stator coil is characterized in that said a plurality of purl 434 is fixedly installed on the end cap 435.
The present invention compared with prior art has following advantage:
The present invention utilizes devices such as Winder, master mold, male model, just can realize automatic winding slotless electric machines stator coil.
After coiling is good, take out male model, extract coiling matrix and cylindrical body respectively out, just can obtain required coil.Processing cost is low, and efficient is high, and quality is guaranteed, and rate of finished products is high.
[description of drawings]
Accompanying drawing 1 is a stereogram of the present invention;
Accompanying drawing 2 is the stereogram of Winder;
Accompanying drawing 2 is the stereogram of master mold;
Accompanying drawing 4 is the stereogram of two Winders;
Accompanying drawing 5 is the stereogram of male model;
Accompanying drawing 6 is the exploded view of male model.
[embodiment]
Below in conjunction with accompanying drawing the present invention is elaborated:
The coil winding machine that is used for automatic winding slotless electric machines stator coil includes frame 1, and it is not shown in the figures with the Drive Structure that promotion Winder 2 moves that the and arranged on left and right sides on frame 1 is provided with Winder 2 separately.Be Drive Structure drive separately Winder do relative to or rightabout move, make these two Winders 2 near or away from, Drive Structure generally adopts motor and transmission mechanism to realize.
End at Winder 2 is connected with master mold 3.On frame 1, be provided with the driving clamping device 5 that can clamp male model 4 and rotate male model 4.A side is provided with and can male model 4 be pushed to the die frame device 6 in the driving clamping device 5 on the opposite of driving clamping device 5.
Specifically, described master mold 3 includes master mold body 31, on master mold body 31, is provided with die cavity 32, and described male model 4 can place die cavity 32.When carrying out coiling, two master molds 3 will clamp the two ends of male model 4, and enamelled wire 7 is understood from process between two master molds 3, thereby enamelled wire 7 is wound on the male model 4.
Described Winder 2 includes support 24, the rotating shaft 22 that on support 24, is provided with drive motors 21 and is driven by drive motors 21.Be provided with the through wires hole 221 that enamelled wire 7 is passed in rotating shaft 22 axle center.In rotating shaft 22, be connected with bobbin winding head 23, on bobbin winding head 23, be provided with coiling arm 231.Master mold 3 keeps motionless synchronizer 25 being provided with in the rotating shaft 22 when bobbin winding head 23 rotates.Like this, two master molds 3 will clamp the two ends of male model 4, and bobbin winding head 23 just rotates coiling, and master mold 3 then needs to keep motionless, and synchronizer 25 is exactly to have realized this kind function.
Described synchronizer 25 includes the synchronous rotating shaft 251 on the bobbin winding head 23, is provided with synchronous rotating disk 252 separately at the two ends of synchronous rotating shaft 251.In rotating shaft 22, be arranged with first rotating disk 253 and second largest rotating disk 254; First rotating disk 253 is fixed on the support 24; First rotating disk 253 is connected through being with synchronously with one of them synchronous rotating disk 252, and second largest rotating disk 254 is connected through being with synchronously with another synchronous rotating disk 252.Like this, the motion state of first rotating disk 253 will be transferred on the second largest rotating disk 254 through synchronous rotating disk 252 and band synchronously.253 protections of first rotating disk are motionless, also keep motionless on the then second largest rotating disk 254, make and make when coiling, and master mold 3 keeps motionless.Described master mold 3 is connected on the second largest rotating disk 254.
Described male model 4 includes cylindrical body 41; On cylindrical body 41 circumferential surfaces, removably be provided with a plurality of coiling matrixs 42; Each coiling matrix 42 is distributed on cylindrical body 41 circumferential surfaces, is being provided with on the cylindrical body 41 and can coiling matrix 42 be fixed on the latch-up structure 43 on the cylindrical body 41.
The number of said coiling matrix 42 is 2-10, and each coiling matrix 42 is evenly distributed on the circumferential surface of cylindrical body 41, and an end of said cylindrical body 41 is provided with the handle 44 that can let the coil winding machine mould clamp.
One end of said coiling matrix 42 is provided with hypotenuse 421, this hypotenuse 421 and cylindrical body 41 surfaces be formed with one can catch on coil angle.Had after the angle, when coiling, coil will be wrapped on the coiling matrix 42 easily, and can not come off from coiling matrix 42.
Said latch-up structure 43 includes and is located on cylindrical body 41 circumferential surfaces and the straight trough 431 of convenient matrix 42 insertions that wind the line; Side walls at straight trough 431 is provided with through hole 432; This through hole 432 penetrates the end of cylindrical body 41; Be provided with deep-slotted chip breaker 433 in coiling matrix 42 sides, be provided with purl 434 in the end of cylindrical body 41, purl 434 inserts in the deep-slotted chip breaker 433 that a part that makes purl in the through holes 432 snaps in coiling matrix 42 and coiling matrix 42 is fixed on the cylindrical body 41.
Said a plurality of purl 434 is fixedly installed on the end cap 435.To insert like this or can pull out together when pulling out purl, the convenient use.Have when coil winding machine winds the line, under the effect of end cap 435, enamelled wire can be around to purl 434 again.
Said driving clamping device 5 includes anchor clamps 51 and can drive the drive motors 52 that anchor clamps 51 clamp male model 4 and drive its rotation.
Said die frame device 6 includes the placement rack 61 that can place male model 4, and it is not shown in the figures on frame 1, to be provided with driving placement rack 61 forward and backward mobile drive motors.
Like this; When wanting coiling, each sheet coiling matrix 42 is inserted on cylindrical body 41 circumferential surfaces, again purl 434 is inserted in the through hole 432 afterwards; The part of purl is snapped in the deep-slotted chip breaker 433 of coiling matrix 42; Make purl block coiling matrix 42, thereby coiling matrix 42 is fixed on the cylindrical body 1, conveniently carry out coiling.
Afterwards, male model 4 is placed on the die frame device 6, drives male model 4 by die frame device 6 and move, and the handle 44 of male model 4 is moved in the driving clamping device 5, and clamp the handle 44 of male model 4 by driving clamping device 5.Afterwards, promote the Drive Structure action that Winder 2 moves, with two relative Winders 2 near, make two master molds 3 clamp the both ends of male model 4 together.The rotating shaft 22 that drives of drive motors 21 afterwards rotates also that band bobbin winding head 23 rotates, and the enamelled wire 7 on the coiling arm 231 will be from process between two master molds 3, thereby enamelled wire 7 is wound on the male model 4.And under the effect of synchronizer 25, master mold 3 keeps motionless, makes coiling arm 231 be with enamelled wire 7 to continue to be wound on the male model 4.
When enamelled wire 7 behind a full circle coil, under two actions of master mold 3, unclamp male model 4 in Drive Structure, driving clamping device 5 actions drive male model and rotate an angle, thereby but make the coiling matrix 42 that also not have to wind the line place the position of coiling.Latter two master mold 3 again the two ends of male model 4 are clamped.The rotating shaft 22 that is driven by drive motors 21 is again rotated and band bobbin winding head 23 rotates, and this moment, bobbin winding head 23 can counter-rotation wind the line as required.The enamelled wire 7 of coiling on the arm 231 will be from process between two master molds 3, thereby enamelled wire 7 is wound on the coiling matrix 42 of male model 4.So action is accomplished until coiling.
Claims (10)
1. the coil winding machine that is used for automatic winding slotless electric machines stator coil; It is characterized in that including frame (1); And arranged on left and right sides on frame (1) is provided with Winder (2) separately and promotes the Drive Structure that Winder (2) moves; End at Winder (2) is connected with master mold (3); On frame (1), be provided with the driving clamping device (5) that can clamp male model (4) and rotate male model (4), a side is provided with and can male model (4) be pushed to the die frame device (6) in the driving clamping device (5) on the opposite of driving clamping device (5).
2. the coil winding machine that is used for automatic winding slotless electric machines stator coil according to claim 1; It is characterized in that described Winder (2) includes support (24); The rotating shaft (22) that on support (24), is provided with drive motors (21) and drives by drive motors (21); Be provided with the through wires hole (221) that enamelled wire (7) is passed in rotating shaft (22) axle center; In rotating shaft (22), be connected with bobbin winding head (23), on bobbin winding head (23), be provided with coiling arm (231), the motionless synchronizer (25) of master mold (3) maintenance being provided with in the rotating shaft (22) when bobbin winding head (23) rotates.
3. the coil winding machine that is used for automatic winding slotless electric machines stator coil according to claim 2; It is characterized in that described synchronizer (25) includes the synchronous rotating shaft (251) on the bobbin winding head (23); Be provided with synchronous rotating disk (252) separately at the two ends of synchronous rotating shaft (251); In rotating shaft (22), be arranged with first rotating disk (253) and second largest rotating disk (254), first rotating disk (253) is fixed on the support (24), and first rotating disk (253) is connected through being with synchronously with one of them synchronous rotating disk (252); Second largest rotating disk (254) is connected through being with synchronously with another synchronous rotating disk (252), and described master mold (3) is connected on the second largest rotating disk (254).
4. according to claim 1 or the 2 or 3 described coil winding machines that are used for automatic winding slotless electric machines stator coil; It is characterized in that described master mold (3) includes master mold body (31); On master mold body (31), be provided with die cavity (32), described male model (4) can place die cavity (32).
5. according to claim 1 or the 2 or 3 described coil winding machines that are used for automatic winding slotless electric machines stator coil; It is characterized in that described male model (4) includes cylindrical body (41); On cylindrical body (41) circumferential surface, removably be provided with a plurality of coiling matrixs (42); Each coiling matrix (42) is distributed on cylindrical body (41) circumferential surface, is being provided with on the cylindrical body (41) and can coiling matrix (42) be fixed on the latch-up structure (43) on the cylindrical body (41).
6. the coil winding machine that is used for automatic winding slotless electric machines stator coil according to claim 5; The number that it is characterized in that said coiling matrix (42) is 2-10; Each coiling matrix (42) is evenly distributed on the circumferential surface of cylindrical body (41), and an end of said cylindrical body (41) is provided with the handle (44) that can let the coil winding machine mould clamp.
7. according to claim 5 or the 6 described coil winding machines that are used for automatic winding slotless electric machines stator coil; An end that it is characterized in that said coiling matrix (42) is provided with hypotenuse (421), this hypotenuse (421) and cylindrical body (41) surface be formed with one can catch on coil angle.
8. according to claim 5 or the 6 described coil winding machines that are used for automatic winding slotless electric machines stator coil; It is characterized in that said latch-up structure (43) includes the straight trough (431) that is located at matrix (42) insertion that on cylindrical body (41) circumferential surface and conveniently winds the line; Side walls at straight trough (431) is provided with through hole (432); This through hole (432) penetrates the end of cylindrical body (41); Be provided with deep-slotted chip breaker (433) in coiling matrix (42) sides, be provided with a plurality of purls (434) in the end of cylindrical body (41), purl (434) inserts in the deep-slotted chip breaker (433) that a part that makes purl in the through hole (432) snaps in coiling matrix (42) and coiling matrix (42) is fixed on the cylindrical body (41).
9. according to claim 1 or the 2 or 3 described coil winding machines that are used for automatic winding slotless electric machines stator coil, it is characterized in that said driving clamping device (5) includes anchor clamps (51) and can drive the drive motors (52) that anchor clamps (51) clamp male model (4) and drive its rotation.
10. the coil winding machine that is used for automatic winding slotless electric machines stator coil according to claim 8 is characterized in that said a plurality of purl (434) is fixedly installed on the end cap (435).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210079195.4A CN102624166B (en) | 2012-03-22 | 2012-03-22 | Winding machine used for automatically winding stator coil of slotless motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210079195.4A CN102624166B (en) | 2012-03-22 | 2012-03-22 | Winding machine used for automatically winding stator coil of slotless motor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102624166A true CN102624166A (en) | 2012-08-01 |
| CN102624166B CN102624166B (en) | 2014-04-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210079195.4A Active CN102624166B (en) | 2012-03-22 | 2012-03-22 | Winding machine used for automatically winding stator coil of slotless motor |
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| Country | Link |
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| CN (1) | CN102624166B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103715843A (en) * | 2013-12-27 | 2014-04-09 | 安徽舜禹水务实业有限公司 | Winding wire threading mechanism used for motor stator of closed-type slot |
| CN104184276A (en) * | 2013-05-22 | 2014-12-03 | 上海微电子装备有限公司 | Linear and planar motor coil winding device and method |
| CN105024501A (en) * | 2014-04-26 | 2015-11-04 | 赵华勇 | Automatic stator coil winding machine |
| CN105761927A (en) * | 2014-12-15 | 2016-07-13 | 深圳市有钢机电设备有限公司 | Winding machine and winding method |
| CN107359755A (en) * | 2017-08-31 | 2017-11-17 | 镇江金海创科技有限公司 | High-speed winding forming frock and coil molding system |
| CN109659128A (en) * | 2019-02-14 | 2019-04-19 | 深圳市顺敬机械设备有限公司 | A kind of two-sided coil winding machine of substrate |
| CN111082617A (en) * | 2020-02-09 | 2020-04-28 | 科瓦力(宁波)精密器械有限公司 | Intelligent three-layer auxiliary pole coil winding robot complete machine and winding method |
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| CA2098085A1 (en) * | 1992-07-06 | 1994-01-07 | Massimo Lombardi | Methods and apparatus for winding armatures having slot commutators |
| JP2000014096A (en) * | 1998-06-22 | 2000-01-14 | Odawara Engineering Co Ltd | Method and device for winding coil |
| CN201018368Y (en) * | 2006-12-14 | 2008-02-06 | 薛振江 | Multi-end automatic winding machine |
| CN102064642A (en) * | 2011-01-19 | 2011-05-18 | 珠海市粤茂科技实业有限公司 | Horizontal type duplex-winding automatic winding machine |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US4049208A (en) * | 1976-10-14 | 1977-09-20 | The Globe Tool And Engineering Company | Chuck spindle positioning mechanism for armature winding machine |
| CA2098085A1 (en) * | 1992-07-06 | 1994-01-07 | Massimo Lombardi | Methods and apparatus for winding armatures having slot commutators |
| JP2000014096A (en) * | 1998-06-22 | 2000-01-14 | Odawara Engineering Co Ltd | Method and device for winding coil |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104184276A (en) * | 2013-05-22 | 2014-12-03 | 上海微电子装备有限公司 | Linear and planar motor coil winding device and method |
| CN104184276B (en) * | 2013-05-22 | 2017-03-29 | 上海微电子装备有限公司 | Straight line and planar motor coil coiling device and method |
| CN103715843A (en) * | 2013-12-27 | 2014-04-09 | 安徽舜禹水务实业有限公司 | Winding wire threading mechanism used for motor stator of closed-type slot |
| CN103715843B (en) * | 2013-12-27 | 2014-12-31 | 安徽舜禹水务实业有限公司 | Winding wire threading mechanism used for motor stator of closed-type slot |
| CN105024501A (en) * | 2014-04-26 | 2015-11-04 | 赵华勇 | Automatic stator coil winding machine |
| CN105024501B (en) * | 2014-04-26 | 2017-04-05 | 赵华勇 | A kind of automatic stator coil winding machine |
| CN105761927A (en) * | 2014-12-15 | 2016-07-13 | 深圳市有钢机电设备有限公司 | Winding machine and winding method |
| CN105761927B (en) * | 2014-12-15 | 2017-11-07 | 深圳市有钢机电设备有限公司 | Coil winding machine and method for winding |
| CN107359755A (en) * | 2017-08-31 | 2017-11-17 | 镇江金海创科技有限公司 | High-speed winding forming frock and coil molding system |
| CN107359755B (en) * | 2017-08-31 | 2023-10-31 | 江苏金海创科技有限公司 | High-speed winding forming tool and coil forming system |
| CN109659128A (en) * | 2019-02-14 | 2019-04-19 | 深圳市顺敬机械设备有限公司 | A kind of two-sided coil winding machine of substrate |
| CN111082617A (en) * | 2020-02-09 | 2020-04-28 | 科瓦力(宁波)精密器械有限公司 | Intelligent three-layer auxiliary pole coil winding robot complete machine and winding method |
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| CN102624166B (en) | 2014-04-09 |
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