CN102624166B - Winding machine used for automatically winding stator coil of slotless motor - Google Patents

Winding machine used for automatically winding stator coil of slotless motor Download PDF

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Publication number
CN102624166B
CN102624166B CN201210079195.4A CN201210079195A CN102624166B CN 102624166 B CN102624166 B CN 102624166B CN 201210079195 A CN201210079195 A CN 201210079195A CN 102624166 B CN102624166 B CN 102624166B
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CN
China
Prior art keywords
winding
cylindrical
coil
stator coil
coiling
Prior art date
Application number
CN201210079195.4A
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Chinese (zh)
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CN102624166A (en
Inventor
何乃镇
何达荣
钟弟祥
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中山市远东电动工具有限公司
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Priority to CN201210079195.4A priority Critical patent/CN102624166B/en
Publication of CN102624166A publication Critical patent/CN102624166A/en
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Publication of CN102624166B publication Critical patent/CN102624166B/en

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Abstract

The invention relates to a winding machine used for automatically winding a stator coil of a slotless motor, and the winding machine comprises a rack, wherein the left and right sides of the rack are respectively provided with a winding device and a driving structure which pushes the winding device to move, the terminal of the winding device is connected with a female die, the rack is provided with a clamping driving device which can clamp a male die and rotate the male die, and a die frame device which can push the male die into the clamping driving device is arranged at one side opposite to the clamping driving device. The winding machine used for automatically winding the stator coil of the slotless motor, provided by the invention, has the advantages of simple structure, low coil winding cost, high efficiency and good winding quality.

Description

Coil winding machine for automatic winding Slotless electric machine stator coil
[technical field]
The present invention relates to a kind of coil winding machine for automatic winding Slotless electric machine stator coil.
[background technology]
The coil of existing Slotless electric machine stator coiling, all with manually doing, has hand to carry out coiling Slotless electric machine stator coil.Way, will inevitably cause its cost high like this, inefficiency, and quality can not guarantee, rate of finished products is not high.
[summary of the invention]
The present invention has overcome the deficiencies in the prior art, provide a kind of simple in structure, coiling cost is low, efficient, the measured coil winding machine for automatic winding Slotless electric machine stator coil of coiling matter.
For solving the problems of the technologies described above, the present invention by the following technical solutions:
Coil winding machine for automatic winding Slotless electric machine stator coil, it is characterized in that including frame 1, arranged on left and right sides in frame 1 is provided with separately Winder 2 and promotes the Drive Structure that Winder 2 moves, end at Winder 2 is connected with master mold 3, in frame 1, be provided with the driving clamping device 5 that can clamp male model 4 and rotate male model 4, in the opposite of driving clamping device 5 side, be provided with and male model 4 can be pushed to the die frame device 6 in driving clamping device 5.
Coil winding machine for automatic winding Slotless electric machine stator coil as above, it is characterized in that described Winder 2 includes support 24, the rotating shaft 22 that is provided with drive motors 21 and is driven by drive motors 21 on support 24, in rotating shaft 22 axle center, be provided with the through wires hole 221 that can make enamelled wire 7 pass, in rotating shaft 22, be connected with bobbin winding head 23, on bobbin winding head 23, be provided with coiling arm 231, in rotating shaft 22, be provided with when bobbin winding head 23 rotates and master mold 3 keeps motionless synchronizer 25.
Coil winding machine for automatic winding Slotless electric machine stator coil as above, it is characterized in that described synchronizer 25 includes the synchronous rotating shaft 251 on bobbin winding head 23, at the two ends of synchronous rotating shaft 251, be provided with separately synchronous rotating disk 252, in rotating shaft 22, be arranged with first rotating disk 253 and second largest rotating disk 254, first rotating disk 253 is fixed on support 24, first rotating disk 253 is synchronizeed rotating disk 252 and is connected by Timing Belt with one of them, second largest rotating disk 254 is synchronizeed rotating disk 252 and is connected by Timing Belt with another, described master mold 3 is connected on second largest rotating disk 254.
Coil winding machine for automatic winding Slotless electric machine stator coil as above, is characterized in that described master mold 3 includes master mold body 31, is provided with die cavity 32 on master mold body 31, and described male model 4 can be placed in die cavity 32.
Coil winding machine for automatic winding Slotless electric machine stator coil as above, it is characterized in that described male model 4 includes cylindrical body 41, on cylindrical body 41 circumferential surfaces, be removably provided with a plurality of coiling matrixs 42, each coiling matrix 42 is distributed on cylindrical body 41 circumferential surfaces, is provided with and coiling matrix 42 can be fixed on to the latch-up structure 43 in cylindrical body 41 in cylindrical body 41.
Coil winding machine for automatic winding Slotless electric machine stator coil as above, the number that it is characterized in that described coiling matrix 42 is 2-10, each coiling matrix 42 is evenly distributed on the circumferential surface of cylindrical body 41, and an end of described cylindrical body 41 is provided with the handle 44 that can allow wire winder mold clamp.
Coil winding machine for automatic winding Slotless electric machine stator coil as above, is characterized in that one end of described coiling matrix 42 is provided with hypotenuse 421, and this hypotenuse 421 and cylindrical body 41 surfaces are formed with an angle α that can catch on coil.
Coil winding machine for automatic winding Slotless electric machine stator coil as above, it is characterized in that described latch-up structure 43 includes the straight trough 431 that is located at matrix 42 insertions that on cylindrical body 41 circumferential surfaces and conveniently wind the line, in the bottom of straight trough 431, sidewall is provided with through hole 432, this through hole 432 penetrates the end of cylindrical body 41, at coiling matrix 42 bottom sides, be provided with deep-slotted chip breaker 433, in the end of cylindrical body 41, be provided with a plurality of purls 434, purl 434 inserts in the deep-slotted chip breaker 433 that makes the part of purl snap in coiling matrix 42 in through holes 432 and the matrix 42 that makes to wind the line is fixed in cylindrical body 41.
Coil winding machine for automatic winding Slotless electric machine stator coil as above, is characterized in that described driving clamping device 5 includes fixture 51 and can drive fixture 51 to clamp male models 4 and drive the drive motors 52 of its rotation.
Coil winding machine for automatic winding Slotless electric machine stator coil as above, is characterized in that described a plurality of purl 434 is fixedly installed on end cap 435.
The present invention compared with prior art, has following advantage:
The present invention utilizes the devices such as Winder, master mold, male model, just can realize automatic winding Slotless electric machine stator coil.
After coiling is good, take out male model, extract respectively coiling matrix and cylindrical body out, just can obtain required coil.Processing cost is low, and efficiency is high, and quality is guaranteed, and rate of finished products is high.
[accompanying drawing explanation]
Accompanying drawing 1 is stereogram of the present invention;
The stereogram that accompanying drawing 2 is Winder;
The stereogram that accompanying drawing 2 is master mold;
Accompanying drawing 4 is the stereogram of two Winders;
The stereogram that accompanying drawing 5 is male model;
The exploded view that accompanying drawing 6 is male model.
[embodiment]
Below in conjunction with accompanying drawing, the present invention is described in detail:
Coil winding machine for automatic winding Slotless electric machine stator coil, includes frame 1, and it is not shown in the figures with the Drive Structure that promotion Winder 2 moves that the arranged on left and right sides in frame 1 is provided with Winder 2 separately.Be that each self-driven Winder of Drive Structure is done relatively or rightabout moves, make these two Winders 2 close or away from, Drive Structure generally adopts motor and transmission mechanism to realize.
End at Winder 2 is connected with master mold 3.In frame 1, be provided with the driving clamping device 5 that can clamp male model 4 and rotate male model 4.In the opposite of driving clamping device 5 side, be provided with and male model 4 can be pushed to the die frame device 6 in driving clamping device 5.
Specifically, described master mold 3 includes master mold body 31, is provided with die cavity 32 on master mold body 31, and described male model 4 can be placed in die cavity 32.When carrying out coiling, two master molds 3 will clamp the two ends of male model 4, and enamelled wire 7 is understood from process between two master molds 3, thereby enamelled wire 7 is wound on male model 4.
Described Winder 2 includes support 24, the rotating shaft 22 that is provided with drive motors 21 and is driven by drive motors 21 on support 24.In rotating shaft 22 axle center, be provided with the through wires hole 221 that can make enamelled wire 7 pass.In rotating shaft 22, be connected with bobbin winding head 23, on bobbin winding head 23, be provided with coiling arm 231.In rotating shaft 22, be provided with when bobbin winding head 23 rotates and master mold 3 keeps motionless synchronizer 25.Like this, two master molds 3 will clamp the two ends of male model 4, and bobbin winding head 23 just rotates coiling, and it is motionless that master mold 3 need to keep, and synchronizer 25 is exactly to have realized this kind of function.
Described synchronizer 25 includes the synchronous rotating shaft 251 on bobbin winding head 23, at the two ends of synchronous rotating shaft 251, is provided with separately synchronous rotating disk 252.In rotating shaft 22, be arranged with first rotating disk 253 and second largest rotating disk 254, first rotating disk 253 is fixed on support 24, first rotating disk 253 is synchronizeed rotating disk 252 and is connected by Timing Belt with one of them, second largest rotating disk 254 is synchronizeed rotating disk 252 and connected by Timing Belt with another.Like this, the motion state of first rotating disk 253 will be by synchronous rotating disk 252 and toothed belt transmission to second largest rotating disk 254.253 protections of first rotating disk are motionless, on second largest rotating disk 254, also keep motionless, make and make when coiling, and master mold 3 keeps motionless.Described master mold 3 is connected on second largest rotating disk 254.
Described male model 4 includes cylindrical body 41, on cylindrical body 41 circumferential surfaces, be removably provided with a plurality of coiling matrixs 42, each coiling matrix 42 is distributed on cylindrical body 41 circumferential surfaces, is provided with and coiling matrix 42 can be fixed on to the latch-up structure 43 in cylindrical body 41 in cylindrical body 41.
The number of described coiling matrix 42 is 2-10, and each coiling matrix 42 is evenly distributed on the circumferential surface of cylindrical body 41, and an end of described cylindrical body 41 is provided with the handle 44 that can allow wire winder mold clamp.
One end of described coiling matrix 42 is provided with hypotenuse 421, and this hypotenuse 421 and cylindrical body 41 surfaces are formed with an angle α that can catch on coil.After having had angle α, when coiling, coil will be wrapped on coiling matrix 42 easily, and can not come off from coiling matrix 42.
Described latch-up structure 43 includes and is located on cylindrical body 41 circumferential surfaces and the straight trough 431 of convenient matrix 42 insertions that wind the line, in the bottom of straight trough 431, sidewall is provided with through hole 432, this through hole 432 penetrates the end of cylindrical body 41, at coiling matrix 42 bottom sides, be provided with deep-slotted chip breaker 433, in the end of cylindrical body 41, be provided with purl 434, purl 434 inserts in the deep-slotted chip breaker 433 that makes the part of purl snap in coiling matrix 42 in through holes 432 and the matrix 42 that makes to wind the line is fixed in cylindrical body 41.
Described a plurality of purl 434 is fixedly installed on end cap 435.When will insert like this or pulling out purl, can pull out together, easy to use.Have when coil winding machine winds the line, under the effect of end cap 435, enamelled wire can be around to purl 434 again.
Described driving clamping device 5 includes fixture 51 and can drive fixture 51 to clamp male models 4 and drive the drive motors 52 of its rotation.
Described die frame device 6 includes the placement rack 61 that can place male model 4, is provided with and drives the drive motors of placement rack 61 forward and backward movements not shown in the figures in frame 1.
Like this, when wanting coiling, each sheet coiling matrix 42 is inserted on cylindrical body 41 circumferential surfaces, again purl 434 is inserted in through hole 432 afterwards, a part for purl is snapped in the deep-slotted chip breaker 433 of coiling matrix 42, make purl block coiling matrix 42, thereby the matrix 42 that makes to wind the line is fixed in cylindrical body 1, conveniently carries out coiling.
Afterwards, male model 4 is placed on die frame device 6, by die frame device 6, drives male model 4 to move, and the handle 44 of male model 4 is moved in driving clamping device 5, and by driving clamping device 5, clamped the handle 44 of male model 4.Afterwards, promote the Drive Structure action that Winder 2 moves, two relative Winders 2 are close, make two master molds 3 clamp together the both ends of male model 4.The rotating shaft 22 that drive motors 21 drives is afterwards rotated and is with bobbin winding head 23 to rotate, and the enamelled wire 7 winding the line on arm 231 will be from process between two master molds 3, thereby enamelled wire 7 is wound on male model 4.And under the effect of synchronizer 25, master mold 3 keeps motionless, the arm 231 that makes to wind the line continues to be wound on male model 4 with enamelled wire 7.
When enamelled wire 7 is after a full circle coil, under the action at two master molds 3 in Drive Structure, unclamp male model 4, driving clamping device 5 actions, drive male model to rotate an angle, thus make also not have the coiling matrix 42 that winds the line be placed in can coiling position.Latter two master mold 3 again the two ends of male model 4 are clamped.The rotating shaft 22 being driven by drive motors 21 is again rotated and is with bobbin winding head 23 to rotate, and now bobbin winding head 23 can counter-rotation wind the line as required.The enamelled wire 7 of coiling on arm 231 will be from process between two master molds 3, thereby enamelled wire 7 is wound on the coiling matrix 42 of male model 4.So action, until wound the line.

Claims (10)

1. for the coil winding machine of automatic winding Slotless electric machine stator coil, it is characterized in that including frame (1), arranged on left and right sides in frame (1) is provided with separately Winder (2) and promotes the mobile Drive Structure of Winder (2), end at Winder (2) is connected with master mold (3), in frame (1), be provided with the driving clamping device (5) that can clamp male model (4) and rotate male model (4), in the opposite of driving clamping device (5) side, be provided with and male model (4) can be pushed to the die frame device (6) in driving clamping device (5).
2. the coil winding machine for automatic winding Slotless electric machine stator coil according to claim 1, it is characterized in that described Winder (2) includes support (24), the rotating shaft (22) that is provided with drive motors (21) and is driven by drive motors (21) on support (24), in rotating shaft (22) axle center, be provided with the through wires hole (221) that can make enamelled wire (7) pass, in rotating shaft (22), be connected with bobbin winding head (23), on bobbin winding head (23), be provided with coiling arm (231), in rotating shaft (22), be provided with when bobbin winding head (23) rotates and master mold (3) keeps motionless synchronizer (25).
3. the coil winding machine for automatic winding Slotless electric machine stator coil according to claim 2, it is characterized in that described synchronizer (25) includes the synchronous rotating shaft (251) on bobbin winding head (23), at the two ends of synchronous rotating shaft (251), be provided with separately synchronous rotating disk (252), in rotating shaft (22), be arranged with first rotating disk (253) and second largest rotating disk (254), first rotating disk (253) is fixed on support (24), first rotating disk (253) is synchronizeed rotating disk (252) and is connected by Timing Belt with one of them, second largest rotating disk (254) is synchronizeed rotating disk (252) and is connected by Timing Belt with another, described master mold (3) is connected on second largest rotating disk (254).
4. according to the coil winding machine for automatic winding Slotless electric machine stator coil described in claim 1 or 2 or 3, it is characterized in that described master mold (3) includes master mold body (31), on master mold body (31), be provided with die cavity (32), described male model (4) can be placed in die cavity (32).
5. according to the coil winding machine for automatic winding Slotless electric machine stator coil described in claim 1 or 2 or 3, it is characterized in that described male model (4) includes cylindrical body (41), on cylindrical body (41) circumferential surface, be removably provided with a plurality of coiling matrixs (42), each coiling matrix (42) is distributed on cylindrical body (41) circumferential surface, is provided with and coiling matrix (42) can be fixed on to the latch-up structure (43) in cylindrical body (41) in cylindrical body (41).
6. the coil winding machine for automatic winding Slotless electric machine stator coil according to claim 5, the number that it is characterized in that described coiling matrix (42) is 2-10, each coiling matrix (42) is evenly distributed on the circumferential surface of cylindrical body (41), and an end of described cylindrical body (41) is provided with the handle (44) that can allow wire winder mold clamp.
7. the coil winding machine for automatic winding Slotless electric machine stator coil according to claim 5, the one end that it is characterized in that described coiling matrix (42) is provided with hypotenuse (421), and this hypotenuse (421) and cylindrical body (41) surface are formed with an angle α that can catch on coil.
8. the coil winding machine for automatic winding Slotless electric machine stator coil according to claim 5, it is characterized in that described latch-up structure (43) includes the straight trough (431) that is located at matrix (42) insertion that on cylindrical body (41) circumferential surface and conveniently winds the line, bottom sidewall at straight trough (431) is provided with through hole (432), this through hole (432) penetrates the end of cylindrical body (41), in coiling matrix (42) bottom, side is provided with deep-slotted chip breaker (433), in the end of cylindrical body (41), be provided with a plurality of purls (434), purl (434) inserts in the deep-slotted chip breaker (433) that makes the part of purl snap in coiling matrix (42) in through hole (432) and the matrix (42) that makes to wind the line is fixed in cylindrical body (41).
9. according to the coil winding machine for automatic winding Slotless electric machine stator coil described in claim 1 or 2 or 3, it is characterized in that described driving clamping device (5) includes fixture (51) and can drive fixture (51) to clamp male model (4) and drive the drive motors (52) of its rotation.
10. the coil winding machine for automatic winding Slotless electric machine stator coil according to claim 8, is characterized in that described a plurality of purl (434) is fixedly installed on end cap (435).
CN201210079195.4A 2012-03-22 2012-03-22 Winding machine used for automatically winding stator coil of slotless motor CN102624166B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210079195.4A CN102624166B (en) 2012-03-22 2012-03-22 Winding machine used for automatically winding stator coil of slotless motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210079195.4A CN102624166B (en) 2012-03-22 2012-03-22 Winding machine used for automatically winding stator coil of slotless motor

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CN102624166B true CN102624166B (en) 2014-04-09

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104184276B (en) * 2013-05-22 2017-03-29 上海微电子装备有限公司 Straight line and planar motor coil coiling device and method
CN103715843B (en) * 2013-12-27 2014-12-31 安徽舜禹水务实业有限公司 Winding wire threading mechanism used for motor stator of closed-type slot
CN105024501B (en) * 2014-04-26 2017-04-05 赵华勇 A kind of automatic stator coil winding machine
CN105761927B (en) * 2014-12-15 2017-11-07 深圳市有钢机电设备有限公司 Coil winding machine and method for winding
CN111082617B (en) * 2020-02-09 2021-03-05 科瓦力(宁波)精密器械有限公司 Intelligent three-layer auxiliary pole coil winding robot complete machine

Citations (4)

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Publication number Priority date Publication date Assignee Title
US4049208A (en) * 1976-10-14 1977-09-20 The Globe Tool And Engineering Company Chuck spindle positioning mechanism for armature winding machine
CA2098085A1 (en) * 1992-07-06 1994-01-07 Massimo Lombardi Methods and apparatus for winding armatures having slot commutators
CN201018368Y (en) * 2006-12-14 2008-02-06 薛振江 Multi-end automatic winding machine
CN102064642A (en) * 2011-01-19 2011-05-18 珠海市粤茂科技实业有限公司 Horizontal type duplex-winding automatic winding machine

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Publication number Priority date Publication date Assignee Title
JP2000014096A (en) * 1998-06-22 2000-01-14 Odawara Engineering Co Ltd Method and device for winding coil

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4049208A (en) * 1976-10-14 1977-09-20 The Globe Tool And Engineering Company Chuck spindle positioning mechanism for armature winding machine
CA2098085A1 (en) * 1992-07-06 1994-01-07 Massimo Lombardi Methods and apparatus for winding armatures having slot commutators
CN201018368Y (en) * 2006-12-14 2008-02-06 薛振江 Multi-end automatic winding machine
CN102064642A (en) * 2011-01-19 2011-05-18 珠海市粤茂科技实业有限公司 Horizontal type duplex-winding automatic winding machine

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
JP特开2000-14096A 2000.01.14

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