CN102343344B - Deep-curvature glass cleaning machine - Google Patents

Deep-curvature glass cleaning machine Download PDF

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Publication number
CN102343344B
CN102343344B CN 201110338818 CN201110338818A CN102343344B CN 102343344 B CN102343344 B CN 102343344B CN 201110338818 CN201110338818 CN 201110338818 CN 201110338818 A CN201110338818 A CN 201110338818A CN 102343344 B CN102343344 B CN 102343344B
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CN
China
Prior art keywords
glass
cleaning
unit
cleaning machine
conveyer belt
Prior art date
Application number
CN 201110338818
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Chinese (zh)
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CN102343344A (en
Inventor
宋振琦
刘培年
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南京烨拓自动化设备有限公司
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Priority to CN 201110338818 priority Critical patent/CN102343344B/en
Publication of CN102343344A publication Critical patent/CN102343344A/en
Application granted granted Critical
Publication of CN102343344B publication Critical patent/CN102343344B/en

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Abstract

The invention discloses a deep-curvature glass cleaning machine, belonging to the technical field of automatic equipment and relating to equipment for secondary cleaning and drying before electroplating of solar glass and deep-curvature automobile mirror glass. The cleaning machine mainly comprises a front washing part and a back flushing and drying part, wherein the front washing part comprises a conveying mechanism, a high-pressure cleaning table and a suspension cleaning brush rotating workbench; the back flushing and drying part comprises an overturning mechanism, a stain removal flushing unit, a repeated flushing unit, a tail flushing unit and a drying unit; and each unit is provided with a glass detection sensor. The cleaning machine can be used for cleaning concave-surface, convex-surface and flat-plate glass of which the thickness is 2-6 millimeters, the size is not more than 400*400 millimeters and the spherical radius is more than or equal to 250 millimeters. In the washing structure of the cleaning machine, a disk brush and a glass surface are well jointed, so that the spherical glass with deep-curvature concave and convex surfaces can be effectively cleaned; and the deep-curvature glass cleaning machine has the advantages of full cleaning, high cleanliness, saving in energy and water and high production efficiency, and is ideal equipment for solving the problem of difficulty in cleaning deep-curvature glass.

Description

Dark curvature glass cleaning machine
Technical field
The invention belongs to technical field of automation equipment, relate to a kind of dark curvature glass-cleaning and drying device, relate in particular to the front secondary cleaning of solar energy glass and dark curvature automobile mirrors glass plating and dry equipment.
Background technology
Dark curvature glass is often referred to the glass that radius of curvature is less than 600mm.The structure that conventional cleaning equipment adopts rubber-surfaced roll, hairbrush and water-absorbing sponge to roll, the direction of scrubbing is consistent with the glass direction of advance, for plane or glass deep camber, can clean up, but helpless to dark curvature glass.This electroplates front high cleanliness for the dark curvature photovoltaic glass that needs high cleanliness, automobile mirrors glass and requires to meet, so the industry difficult problem that urgently a kind of high efficiency cleaning equipment that can clean dark curvature faces with solution.
Summary of the invention
The object of the present invention is to provide a kind of cleaning and drying device of efficient, dark curvature glass capable of washing.
Main technical schemes of the present invention: dark curvature glass cleaning machine, comprise that brush section He Hou road, frame ,Qian road rinses the oven dry part, it is characterized in that brush section He Hou road, described connecting gear ,Qian road rinses the oven dry part and is equipped with the glass detecting sensor; Qian Dao scrub part subpackage high-pressure wash platform and suspension type cleaning brush rotary table; Rear road rinses the oven dry part and comprises glass turning unit, decontamination flushing unit, repeats to rinse unit, extreme trace flushing and drying unit; Described high-pressure wash platform top is provided with the angled nozzle that the spray scope covers full wafer glass width, and the angled nozzle and the distance between glass that connect clarified water pump are adjustable; Described suspension type cleaning brush rotary table comprises liftable disc brush, the cleaning fluid inlet of universal-joint and the sucker be connected with cylinder, the top of disc brush is provided with the squeezing roller be connected with cylinder, and the disc brush that direction of rotation is contrary is connected respectively frequency control motor with sucker; Described glass turning unit comprises overturn sucker and the flip-arm be connected with overturn sucker, and flip-arm connects the upset motor.
Usually, the described connecting gear of cleaning machine of the present invention comprises conveyer belt, conveyer belt guide rail and conveyer belt cylinder, the drive motors that conveyer belt connects.
Cleaning fluid inlet on described suspension type cleaning brush rotary table connects constant displacement pump and cleaning fluid water tank.
Described decontamination is rinsed unit and is comprised conveyer belt, upper and lower nozzle and high-pressure hydraulic pump, cold wind cutter and waste liquid return water tank.
Describedly repeat to rinse unit and comprise conveyer belt, upper and lower nozzle and high-pressure hydraulic pump, waste liquid return water tank.
Described extreme trace rinses and drying unit comprises conveyer belt, upper and lower nozzle and high-pressure hydraulic pump, cold wind cutter and hot blast cutter.
Dark curvature glass cleaning machine of the present invention, the glass size that can clean: concave surface, convex surface, flat board, thickness 2-6 mm; Size ≯ 400 * 400mm; Spherical radius >=250mm.The scrubbing structure of cleaning machine of the present invention, disc brush and glass surface can be fitted well, can effectively clean the spherical glass of dark curvature male and fomale(M&F), have and clean thoroughly, cleannes are high, energy-conservation, water-saving, the advantage that production efficiency is high is the ideal equipment that solves a dark curvature glass cleaning difficult problem.
The accompanying drawing explanation
Accompanying drawing 1 is high-pressure wash platform and the suspension type cleaning brush rotary table side structure schematic diagram of embodiment of the present invention cleaning machine; Accompanying drawing 2 is roll-over unit structural representations of embodiment of the present invention cleaning machine; Accompanying drawing 3 is flushing drying unit structural representations of embodiment of the present invention cleaning machine; Accompanying drawing 4 is cleaning fluid cisten mechanism schematic diagrames of embodiment of the present invention cleaning machine.
In accompanying drawing, 001-drive motors; 002-danger button; 003-angled nozzle; 004-conveyer belt cylinder; 005-disc brush elevating mechanism; 006-sucker; 007-disc brush; 008—Qian road conveyer belt; 009-roller cylinder; 010-universal joint; 011-disc brush cylinder; 012-roller; 013-constant displacement pump; 014-cleaning fluid water tank; 015-overturn sucker; 016-upset motor; 017-flip-arm; 018-decontamination unit conveyer belt; 019-decontamination unit nozzle; 020-decontamination unit cold wind cutter; 021-repeat to rinse the unit nozzle; 022-extreme trace rinses and the drying unit nozzle; 023-extreme trace rinses and drying unit cold wind cutter; 024-hot blast cutter; Unit waste liquid return water tank is rinsed in 025-decontamination; 026-repeat to rinse unit waste liquid return water tank; 027-liquid reserve tank; 028-high-pressure hydraulic pump; 029-water level switch; 030-clarified water pump.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing, the present invention is described in detail.
Embodiment: the dark curvature glass cleaning machine structure of the present invention as shown in drawings, comprise that brush section He Hou road, frame ,Qian road rinses the oven dry part, its main feature is that flushing oven dry part in brush section He Hou road, described connecting gear ,Qian road is equipped with the glass detecting sensor; Qian Dao scrub part subpackage high-pressure wash platform and suspension type cleaning brush rotary table (as accompanying drawing 1); Rear road rinses the oven dry part and comprises glass turning unit (as accompanying drawing 2), decontamination flushing unit, repeats to rinse unit, extreme trace flushing and drying unit (as accompanying drawing 3); Described high-pressure wash platform top is provided with the angled nozzle 003 that the spray scope covers full wafer glass width, and the angled nozzle 003 and the distance between glass that connect clarified water pump 030 are adjustable; Described suspension type cleaning brush rotary table comprises liftable disc brush 007, the cleaning fluid inlet of universal-joint 010 and the sucker 006 be connected with cylinder, the top of disc brush 007 is provided with the squeezing roller 012 be connected with roller cylinder 009, and the disc brush 007 that direction of rotation is contrary is connected respectively frequency control motor with sucker 006; Described glass turning unit comprises overturn sucker 015 and the flip-arm 017 be connected with overturn sucker 015, and flip-arm 017 connects upset motor 016.
Frame in the present embodiment is the supporting structure of cleaning machine, bears the rigidity of total weight and the equipment of assurance of equipment .
The embodiment of the present invention operates like this:
At first placing glass on Qian road conveyer belt 008, be furnished with guide rail below conveyer belt, and conveyer belt drives continuous operation by conveyer belt drive motors 001, and the open open type in this element top, be convenient to material loading.A danger button 002 is equipped with in the side, top, in order to operating personnel, stops where necessary.
Glass enters the high-pressure wash platform, and 2 groups of angled nozzles 003 are arranged at platform top, for rinsing the surface of dark curvature glass.Angled nozzle 003 spray scope covers the width of full wafer glass.Distance between angled nozzle 003 and glass can be regulated.Clarified water pump 030 is transported to angled nozzle 003 by running water, only when glass enters the spray district, works.This element seals fully, and effectively anti-sealing is excessive.
After glass arrives suspension type cleaning brush rotary table, front road conveyer belt 008 stops, and descend under the effect of conveyer belt cylinder 004, due to the position of sucker 006 at ordinary times lower than conveyer belt, now sucker 006 exceeds conveyer belt, the cylinder negative pressure of connecting sucker 006 is opened and is sucked glass, now disc brush cylinder 011 descending motion, drive disc brush 007 decline and touch glass, roller cylinder 009 moves downward simultaneously, squeezing roller 012 presses down, force that the disc brush 007 be arranged on universal joint 010 is downward-sloping to be contacted with the glass lens inwall, meanwhile, the constant displacement pump 013 be connected on cleaning fluid water tank 014 is transported to the cleaning fluid inlet by cleaning fluid via tubule, arrive on glass, constant displacement pump 013 starts, quantitatively the ejection cleaning fluid starts to clean.The pressure that roller 012 presses down can be regulated by roller cylinder 009.Disc brush 007, sucker 006 drive by variable-frequency motor, and direction of rotation is contrary, separately can stepless speed regulation.After scrubbing end, constant displacement pump 013 cuts out, the glass detecting sensor that sucker 006 is equipped with, judge that the glass rear position of stopping the rotation is whether correct and whether can be put on conveyer belt, disc brush 007 rising return, sucker 006 discharges, front road conveyer belt 008 rising return, glass is stayed on front road conveyer belt 008 and to be waited for sending with next piece glass and send into.
While cleaning the glass of different curvature, disc brush 007 can also manually be adjusted by disc brush elevating mechanism 005
The cleaning fluid water tank 014 that the present embodiment capacity is 100 liters can manually add water and cleaning agent by operating personnel, and water level switch 029 can guarantee constantly to supply water, once water level is too low, will be reported to the police.
Glass enters the glass turning unit, and the glass detecting sensor detects glass and enters, and the overturn sucker 015 of switching mechanism holds eyeglass and overturns 180 ° clockwise, the residual cleaning fluid of turning, eyeglass is placed on decontamination unit conveyer belt 018 simultaneously, and vacuum discharges, and flip-arm 017 returns to wait.Flip-arm is driven by upset motor 016.
Glass enters decontamination unit conveyer belt 018, and the glass detecting sensor detects glass and enters, and upper and lower decontamination unit nozzle 019 is opened, and running water rinses out remaining cleaning solution, and after rinsing, decontamination unit cold wind cutter 020 blows residual water off.Decontamination unit waste liquid return water tank 025 is arranged under this unit.
Glass enters and repeats to rinse unit, and the glass detecting sensor detects glass and enters, and repeats up and down to rinse unit nozzle 021 and opens, and utilizes extreme trace to rinse the upper and lower surface of the deionized water rinsing glass reclaimed.Repeat to rinse unit waste liquid return water tank 026 under this unit.
The glass extreme trace rinses and dries this unit, the glass detecting sensor detects glass and enters, upper and lower extreme trace rinses and drying unit nozzle 022 is opened, fresh deionized water is pumped by high-pressure hydraulic pump 028 from liquid reserve tank 027 is interior, further rinse the upper and lower surface of glass, each two groups of extreme traces flushings and drying unit cold wind cutter 023 blow residual water off up and down, and one group of hot blast cutter 024 that final glass is installed up and down dries up, and cleans complete.
Each unit of the present embodiment all is furnished with water barrier device, prevents that Yu Shui from flowing into other unit.All contact with water all done protection and isolation, prevents that to greatest extent water from overflowing body.
The important technological parameters of the present embodiment:
1, equipment overall length: 8M
2, glass size: concave surface, convex surface, flat board, thickness 2-6mm;
Size ≯ 400 * 400mm; Spherical radius >=250mm
3, cleaning speed: 6-8 second/sheet while moving continuously
4, nozzle hydraulic 3-5 Mpa
5, source of the gas: 0.6-0.8 Mpa.
6, input power: three-phase AC380V/50Hz

Claims (6)

1. a dark curvature glass cleaning machine, comprise that brush section He Hou road, frame ,Qian road rinses the oven dry part, it is characterized in that brush section He Hou road, connecting gear ,Qian road rinses the oven dry part and is equipped with the glass detecting sensor; Front road brush section comprises high-pressure wash platform and suspension type cleaning brush rotary table; Rear road rinses the oven dry part and comprises glass turning unit, decontamination flushing unit, repeats to rinse unit, extreme trace flushing and drying unit; Described high-pressure wash platform top is provided with the angled nozzle that the spray scope covers full wafer glass width, and the angled nozzle and the distance between glass that connect clarified water pump are adjustable; Described suspension type cleaning brush rotary table comprises liftable disc brush, the cleaning fluid inlet of universal-joint and the sucker be connected with cylinder, the top of described disc brush is provided with the squeezing roller be connected with cylinder, and the disc brush that direction of rotation is contrary is connected respectively frequency control motor with sucker; Described glass turning unit comprises overturn sucker and the flip-arm be connected with overturn sucker, and flip-arm connects the upset motor.
2. cleaning machine as claimed in claim 1, is characterized in that connecting gear comprises conveyer belt, conveyer belt guide rail and conveyer belt cylinder, and conveyer belt connects drive motors.
3. cleaning machine as claimed in claim 1, is characterized in that the cleaning fluid inlet on suspension type cleaning brush rotary table connects constant displacement pump and cleaning fluid water tank.
4. cleaning machine as claimed in claim 1 or 2, is characterized in that decontamination flushing unit comprises conveyer belt, upper and lower nozzle and high-pressure hydraulic pump, cold wind cutter and waste liquid return water tank.
5. cleaning machine as claimed in claim 1 or 2, is characterized in that repeating to rinse unit comprises conveyer belt, upper and lower nozzle and high-pressure hydraulic pump, waste liquid return water tank.
6. cleaning machine as claimed in claim 1 or 2, is characterized in that extreme trace rinses and drying unit comprises conveyer belt, upper and lower nozzle and high-pressure hydraulic pump, cold wind cutter and hot blast cutter.
CN 201110338818 2011-11-01 2011-11-01 Deep-curvature glass cleaning machine CN102343344B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201110338818 CN102343344B (en) 2011-11-01 2011-11-01 Deep-curvature glass cleaning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201110338818 CN102343344B (en) 2011-11-01 2011-11-01 Deep-curvature glass cleaning machine

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CN102343344A CN102343344A (en) 2012-02-08
CN102343344B true CN102343344B (en) 2013-06-05

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CN102632050A (en) * 2012-05-14 2012-08-15 江苏合海机械制造有限公司 Cleaning machine with workpiece position detector
CN103846263B (en) * 2014-03-07 2016-11-23 上海北玻镀膜技术工业有限公司 A kind of new type washing machine disc brush mechanism
US20150349706A1 (en) * 2014-06-03 2015-12-03 Sunpower Corporation Solar module cleaner
CN104646377A (en) * 2015-02-17 2015-05-27 江苏华尚汽车玻璃工业有限公司 Multi-curvature automobile glass cleaning equipment
CN105444552B (en) * 2015-09-18 2017-12-08 福耀集团通辽有限公司 The blowing hot wind mechanism of float glass production line cold side glass rinsing maching
CN106393444B (en) * 2015-11-05 2018-10-16 泉州市佳能机械制造有限公司 Multi-panel profiling stone material intelligent machining equipment
CN105436177B (en) * 2015-12-01 2017-08-25 重庆华瑞玻璃有限公司 Glass cleaning machine with sucked type automatic turning device
CN105436178B (en) * 2015-12-01 2017-07-04 重庆华瑞玻璃有限公司 Glass cleaning machine with self-turnover
CN105855195A (en) * 2016-04-27 2016-08-17 芜湖真空科技有限公司 Equipment for cleaning glass
CN106734009A (en) * 2017-01-10 2017-05-31 中国科学院长春光学精密机械与物理研究所 A kind of heavy caliber minute surface cleaning equipment
CN107214162A (en) * 2017-07-18 2017-09-29 合肥余塝电子商务有限公司 A kind of used in glass products cleaning device
CN108724008B (en) * 2018-05-04 2019-10-01 芜湖良匠机械制造有限公司 A kind of spray equipment rinsed for glass substrate rack edge

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Granted publication date: 20130605

Termination date: 20131101